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EESTI STANDARD

EVS-EN ISO 2063:2005

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Thermal spraying
ying
ng - Metallic and other
inorganic coatings
aluminium and
ngs
gs - Zinc,
Z
their alloys

Thermal spraying - Metallic


ic and o
other inorganic
d the
th
coatings - Zinc, aluminium and
their alloys

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EESTI STANDARDIKESKUS

EESTI
EE
E
STANDARDI EESSNA

NATIONAL FOREWORD

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Kesolev
This Estonian standard EVS-EN ISO
Kesole Eesti standard EVS-EN ISO
2063:2005
63:200 sisaldab Euroopa standardi EN 2063:2005 consists of the English text of
ISO
2063:2005
the European standard EN ISO
O 206
2063:200 ingliskeelset teksti.
2063:2005.
This document is endorsed on 28.04.2005
with the notification being published in the
official publication of the Estonian national
standardisation organisation.

Standard on kttesaadav
saadav
aadav Eesti
Ee
standardiorganisatsioonist.
ioonist.
onist.

The standard is available from Estonian


standardisation organisation.

Ksitlusala:
This standard applies to thermal-sprayed
ermal-spra
malmetallic coatings for the protection
ection
on of iron
ir
and steel against corrosion by applying
pplying
zinc or aluminium or their alloys to
uncoated surface to be protected.

Scope:
This standard applies to thermal-sprayed
metallic coatings for the protection of iron
and steel against corrosion by applying
zinc or aluminium or their alloys to
uncoated surface to be protected.

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Kesolev
v dokumen
dokum
dokument on justatud
28.04.2005
5 ja
a selle kkohta on avaldatud
ndard
teade Eesti standardio
standardiorganisatsiooni
aandes.
ndes.
ametlikus vljaandes.

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Vtmesnad:

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ICS 25.220.20

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S

EV
Standardite reprodutseerimis- ja levitamisigus kuulub Eesti Standardikeskusele

EUROPEAN STANDARD

EN ISO 2063

NORME EUROPENNE
EUROPISCHE NORM

March 2005

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ICS
S 25.22
25.220.20
25.220.

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English version

Thermal
herma spraying - Metallic and other inorganic coatings - Zinc,
a
aluminium
and their alloys (ISO 2063:2005)

Projection thermique
e - Revtem
Revtemen
Revtements mtalliques et
inium
m et all
alliag
inorganiques - Zinc, aluminium
alliages de ces mtaux
063:2005)
2005)
(ISO 2063:2005)

Thermisches Spritzen - Metallische und andere


anorganische Schichten - Zink, Aluminium und ihre
Legierungen (ISO 2063:2005)

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ved by CEN o
This European Standard was approved
on 2 February 2004.

is

h the
he CEN
CEN/CE
CEN members are bound to comply with
CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
d without
witho any alteration. Up-to-date lists and bibliographical references concerning such national
Standard the status of a national standard
o the Centr
Central Secretariat or to any CEN member.
standards may be obtained on application to

ap

sions (E
(Eng
This European Standard exists in three official versions
(English, French, German). A version in any other language made by translation
s own
wn lang
languag
under the responsibility of a CEN member into its
language and notified to the Central Secretariat has the same status as the official
versions.

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ustria,
a, Belg
Belgium
CEN members are the national standards bodies of Austria,
Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
a, Lithuani
Lithuania, L
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
m.
Slovenia, Spain, Sweden, Switzerland and United Kingdom.

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2005 CEN

All rights of exploitation in any form and by any means reserved


worldwide for CEN national Members.

B-1050 Brussels

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Management Centre: rue de Stassart, 36

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by

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMIT EUROPEN DE NORMALISATION
EUROPISCHES KOMITEE FR NORMUNG

Ref. No. EN ISO 2063:2005: E

EN ISO 2063:2005 (E)

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Contents
ents
nts

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Foreword......................................................................................................................................................................3
.................
..........
Introduction .................................................................................................................................................................4
..................
........
Scope ..............................................................................................................................................................5
..................
..........

Normative references
....................................................................................................................................5
ences
ces ...
.......

Terms and definitions


...................................................................................................................................6
ons
s .......
...........

Manner of specifying requireme


requirements
.............................................................................................................6
equirem

Classification..................................................................................................................................................7
..................
.............

6
6.1
6.2
6.3
6.4
6.5

Manufacture....................................................................................................................................................7
.................
.............
Preparation of surfaces to be
e coated
oated by thermal spraying .......................................................................7
Coating metal .................................................................................................................................................8
..................
........
Thermal spraying ...........................................................................................................................................8
..................
........
Sealing ............................................................................................................................................................8
..................
........
Painting ...........................................................................................................................................................8
..................
............

7
7.1
7.2
7.3

Required characteristics...............................................................................................................................9
..............
..................
Thickness .......................................................................................................................................................9
.................
...........
Appearance ..................................................................................................................................................10
..................
.........
Adhesion.......................................................................................................................................................10
.................
...........

8
8.1
8.2

Test methods................................................................................................................................................10
..................
..........
Measurement of thickness..........................................................................................................................10
..................
.........
Adhesion test ...............................................................................................................................................11
..................
..........

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Annex A (informative) Adhesion test methods ......................................................................................................12


..................
......
A.1
Grid test ........................................................................................................................................................12
..................
...........
A.2
Tensile test method .....................................................................................................................................13
.............
..................

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Annex B (informative) Recommendations for use.................................................................................................15


.................
.........
Annex ZA (normative) Normative references to International publications
ons
s with their
th corresponding
European publications ................................................................................................................................16
..................
...........
Bibliography ..............................................................................................................................................................18
............
..............
....

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EN ISO 2063:2005 (E)

Foreword
reword
word
This document
ment
ent (E
(EN ISO
I
2063:2005) has been prepared by Technical Committee CEN/TC 240 Thermal spraying
and thermally
ly spraye
sprayed coatings, the secretariat of which is held by DIN, in collaboration with Technical Committee
ISO/TC 107 Metallic
and other inorganic coatings.
Metallic
allic an
This European Standard
shall be given the status of a national standard, either by publication of an identical text or
andard
dard sh
sha
by endorsement, att the
he latest
late by September 2005, and conflicting national standards shall be withdrawn at the
latest by September 2005.
5.
This document supersedes
22063:1993.
es EN 22
2206
Annex A and B are informative.
ve.
Annex ZA is normative.
This document includes a Bibliography.
hy.
According to the CEN/CENELEC Internal
the national standards organizations of the following
rnal Regulations,
Reg
Regula
countries are bound to implement this European
Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark,
ropean
pean S
Sta
Estonia, Finland, France, Germany, Greece, Hungary,
ungary IIceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Slovakia,
kia, Slovenia,
Sloveni Spain, Sweden, Switzerland and United Kingdom
Slove

EN ISO 2063:2005 (E)

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Introduction
duction
uction

Thermal-sprayed
ayed
ed me
metall
metallic coatings are produced by heating the coating metal to its molten stage and projecting it in
a stream of gas
prepared surface to be coated.
s onto the p

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he purchaser
pur
purcha
It is essential thatt the
specifies the coating metal or alloy and the thickness of the coating required:
ermal
mal met
metal spraying to be carried out in accordance with this standard, without this information,
merely to ask for thermal
is insufficient.
gn
n of the ar
It is essential that the design
article is such that it may be coated properly.

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EN ISO 2063:2005 (E)

Scope

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This standard
andard applies to thermal-sprayed metallic coatings for the protection of iron and steel against corrosion by
applying
ing
g zinc or
o aluminium or their alloys to uncoated surface to be protected.
This standard
dard
rd deals
dea with characteristic properties and gives test methods for coatings obtained by the spraying of
zinc and aluminium
and their alloys for the general purpose of corrosion protection.
uminium
miniu an

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It gives firstly the


he definition,
definiti
definition classification and symbols for these coatings in relation to their thickness.
It then deals with the
of surfaces, application of coatings and their characteristic properties: namely,
e preparation
prep
prepara
thickness, appearance
adhesion.
ce and ad
adhe
Finally it gives test methods
these properties.
ods
s for checking
chec
ch

nt

For other metals some of the provis


provisions are valid and can be adopted by agreement between the interested
provisio
parties.

Normative references

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The following referenced documents are


e indispensa
indispensable
dispe
for the application of this document. For dated references,
eferenc
only the edition cited applies. For undated references
references,
the latest edition of the referenced document (including any
amendments) applies.
easurem
EN ISO 1463, Metallic and oxide coatings Measureme
Measurement
of coating thickness Microscopical method (ISO
1463:1982).

vie

atings Definitions and conventions concerning the


EN ISO 2064:2000, Metallic and other inorganic coatings
measurement of thickness (ISO 2064:1996).

ates
s M
Mea
EN ISO 2178, Non-magnetic coatings on magnetic substrates
Measurement
of coating thickness Magnetic
method (ISO 2178:1982).

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ted
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cation
ation of p
EN ISO 8501-1, Preparation of steel substrates before application
paints and related products Visual
aration
ration g
grad
assessment of surface cleanliness Part 1: Rust grades and preparation
grades of uncoated steel substrates and
of steel substrates after overall removal of previous coatings (ISO 8501-1:1988).
01-1:1988).
1:1988
EN ISO 11124-2, Preparation of steel substrates before application of paints
related products Specifications
ints
s and rrel
for metallic blast-cleaning abrasives Part 2: Chilled-iron grit (ISO 11124-2:1993).
2:1993).
993).
EN ISO 11126-3, Preparation of steel substrates before application of paints and
products Specifications
nd relate
related p
for non-metallic blast-cleaning abrasives Part 3: Copper refinery slag (ISO 11126-3:1993).
126-3:1993)
6-3:1993)

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EN ISO 11126-4, Preparation of steel substrates before application of paints and related
products Specifications
ated prod
produc
for non-metallic blast-cleaning abrasives Part 4: Coal furnace slag (ISO 11126-4:1993).
93)).
EN ISO 11126-7, Preparation of steel substrates before application of paints and related products
roducts
ts Specifications
for non-metallic blast-cleaning abrasives Part 7: Fused aluminium oxide (ISO 11126-7:1995).
95).

VS

EN ISO 12944-1, Paints and varnishes Corrosion protection of steel structures by protective
systems
e paint sys
Part 1: General introduction (ISO 12944-1:1998).
EN ISO 12944-2, Paints and varnishes Corrosion protection of steel structures by protective paint
nt systems
Part 2: Classification of environments (ISO 12944-2:1998).
EN ISO 12944-3, Paints and varnishes Corrosion protection of steel structures by protective paint systems
Part 3: Design considerations (ISO 12944-3:1998).
5

EN ISO 2063:2005 (E)

EN ISO 12944-4, Paints and varnishes Corrosion protection of steel structures by protective paint systems
Part 4: Types of surface and surface preparation (ISO 12944-4:1998).
EN ISO 12944-5:1998,
Paints and varnishes Corrosion protection of steel structures by protective paint
12944-5
944-5
systems
s Part 5
5: Protective paint systems (ISO 12944-5:1998).
EN ISO 12944-6,
Paints and varnishes Corrosion protection of steel structures by protective paint systems
944-6,
4-6, Pain
Pa
Part 6: Laboratory
test methods (ISO 12944-6:1998).
ratory
ory performance
pe
perfor
EN ISO 12944-7, Paints
aints a
and varnishes Corrosion protection of steel structures by protective paint systems
Part 7: Execution and
supervision of paint work (ISO 12944-7:1998).
d supervis
supe
EN ISO 12944-8, Paints
ts and varn
vvarnishes Corrosion protection of steel structures by protective paint systems
Part 8: Development of specifications
for new work and maintenance (ISO 12944- 8:1998).
specification
cificati
EN ISO 14919:2001, Thermal
al spray
spraying Wires, rods and cords for flame and arc spraying Classification
Technical supply conditions (ISO
14919:2001).
SO
O 1491
14919:2

Terms and definitions

For the purposes of this European Standard,


andard,
dard the terms and definitions given in EN ISO 2064:2000 and the
following apply.
3.1
significant surface
part of the article covered or to be covered by the
and for which the coating is essential for serviceability
e coating
oating a
and/or appearance
3.2
minimum local thickness
lowest value of the local thickness found on the significant surface
urface
rface of a single article

Manner of specifying requirements

When specifying the coating of articles by thermal spraying in accordance


dance
nce with
wi this standard, the purchaser shall
e of the me
state, in addition to the number of the standard, the significant surface
metal coating and its thickness in
accordance with the symbols indicated in Table 1.