582AE Pro Engineer Konstruirovanie Liteynyh I Press Form

Digitally signed by Kirill Alexeev
cn=Kirill Alexeev, ou=KMPO, o=OAGTD, c=RU

Date: 2001.07.29 06:29:03 +03'00'
Reason: send mail to graal@bancorp.ru
Kazan
Pro/ENGINEER 2000 i2
.................................................................................................................................... 1
Pro/MOLDESIGN ......................................................................................................................... 5
Pro/MOLDESIGN ........................................................................................... 7
Pro/CASTING ............................................................................................................................... 8
Pro/CASTING................................................................................................. 9
-........................................................................ 13
- ................................................. 13
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(Die Block)...................................................................................... 14
- .................................................................................. 14
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MOLD CAST ................................................................................................ 16
MOLD MODEL CAST MODEL..................................................................... 16
MOLD MDL TYP CAST MDL TYP ............................................................... 17
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MOLD BASE................. 22
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MOLD BASE.................... 23
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(Mold Layout) ............................................... 25
: Pro/E .................................................. 25
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(Cavity Layout)......................................................... 27
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(Single Rule) ............................................................................... 28
(Rectangular Rule) ..................................................................... 28
(Circular Rule).................................................................................... 28
(Variable Rule) .................................................................................. 28
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: - .............. 29
(IMM) ..................................................................... 30
(IMM) ....................................................... 30
: ................................................ 31
(IMM) ................................................... 31
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-1-
IMM ...................................... 32
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(Single Rule) ............................................................................... 34
(Rectangular Rule) ..................................................................... 34
(Circular Rule).................................................................................... 34
(Variable Rule) .................................................................................. 34
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: ......... 35
- ........................................................................ 37
- .................................................................... 37
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DRAFT LINE.................................................................................................................... 51
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UDFs........................................................................................................................... 56
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-2-
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(UDF) .............................................................. 65
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UDF ....................................................................... 66
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- .................................................... 68
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MOLD/CAST OPEN......................................................................................................... 70
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SPLIT VOLUME............................................................................................................... 77
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(by Shadow) ......................................................... 87
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Fill ...................................................... 90
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(Gather) .............................................. 93
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-3-
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OFFSET......................................................................................................................... 103
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(Gather) ................................................................... 105
, Pro/CASTING.................................................... 105
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(Attach Volume Feature)............................. 116
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(Simplified Rep).................................................... 117
-4-
Pro/MOLDESIGN Pro/CASTING
Pro/MOLDESIGN
Pro/MOLDESIGN ,
.
,
Pro/NC .
,
, , ,
.
.
Pro/MOLDESIGN.
-5-
-6-
Pro/MOLDESIGN
Pro/MOLDESIGN :
1. . ,
, .
.
2. ,
.
( ).
3. .
.
,
.
4. ,
.
5. .

Pro/ENGINEER, , ,
Pro/NC ..
6. , .
,
.
7. "" .
, ,
(extracts).
8. (.
). .
.
9.
.
10. , .
(,
(top clamping plate), (support plate), (ejectors) ..).
,
.
Pro/LIBRARY MOLDBASE,
.
11. , ,
.
12. Pro/NC .
.
, - ,
.
,
.
-7-
Pro/CASTING
(die block),
, .
Pro/ENGINEER Pro/CASTING,
,
.
Pro/CASTING,
(cast model).
- , (design model),
(die block), (fixtures), (sand core) .
, -
. , Pro/ENGINEER,
. ,
(reference model).
Pro/ENGINEER,
.
,
. ,
Pro/CASTING .
Pro/CASTING
.

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.
-8-
Pro/CASTING
Pro/CASTING
Pro/CASTING :
1. .
, .

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-9-

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12. .
13. .
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Pro/ENGINEER. , ,
Pro/NC.
14. (.
).
. .
- 10 -
.
15. "" .
,
, .
16. .
.
17. Pro/CASTING,
.
, .
( Merge by Ref
REF MDL), ,
- , ,
.
,

.
- 11 -

-
- - ,
.
- - , (Cast) -
(Mold).

.mfg Mold Cast. , .asm
.
-, New Open File
Pro/ENGINEER. Manufacturing, Mold Cast ,
, .

Pro/ENGINEER, ,
-. ,
; ,
Mold Cast.
, -.
, ,
.
- ,
.

-.
.

.
, ,
.
.
- 13 -
(Die Block)
(workpiece) ,

(, ).
A B , .
,
.
(die block) ,
:
.

,
-, , Pro/ASSEMBLY,
-.
.
- Assemble, Gen Assem Workpiece
(Die Block).
,
,
. CONFIRMATION, Confirm Cancel.
Confirm,
. Cancel,
.
-,
, .

.
-

-.
- 14 -
-.
- :
(design model) - filename.prt -

.
(reference model) -name_ref.prt -

(merge feature).
(Workpiece or die block) - filename.prt -

,
-, -.
- - modelname.asm - -.
(), ()
.
-; , , .
-
-.
- - modelname.mfg
-.
, , .mfg
MOLD CAST .

, Simplfd Rep MOLD MODEL CAST MODEL.
- 15 -
MOLD CAST
MOLD CAST :
Mold Model* , ,
. ,
, .
Cast Model** , ,
. ,
, .
Shrinkage
Feature* ,
, , , ..
Cast Feature** ,
, , , ..
Parting Surf* .
Die Opening** ,
.
Mold Comp*
.
Die Comp** .
Modify , , .
Regenerate .
, .
Relations -.
Molding* .
Mold Opening*
.
Family Tab .
Interface .
Layer .
Set Up .
Integrate , ,
.
MOLD MODEL CAST MODEL

Mold Model Cast Model MOLD CAST, MOLD
MODEL CAST MODEL, ,
-.
- 16 -
Assemble , ,
. , .
.
Create , ,
-.
Delete , ,
.
Redefine .
Reclassify -
.
Reorder .
Insert (Insert).
Pattern .
Del Pattern .
Simplfd Rep .
Mold Check* ,
.
Cast Check** ,
.
Blank .
Unblank .
Adv Utils ADV COMP UTL ,

.
:
. ,
.
,
Reclassify (.
).
Done/Return MOLD (CAST).
MOLD MDL TYP CAST MDL TYP

MOLD MDL TYP CAST MDL TYP Assemble, Create Delete.
MOLD MDL TYP CAST MDL TYP ,
-:
Ref Model -.
Workpiece* .
. ( ,
, Gen
Assem, ).
Sand Core** .
- 17 -
Die Block** .
. ( ,
, Gen Assem, ).
Die Comp** .
Mld Base Cmp* .
Cast Result** .
Fixture** .
Gen Assem ,
-. .
( )
.
MOLD CLASS CAST CLASS
.

-
1. MOLD (CAST), Mold Model (Cast Model) > Assemble
, Mold Model > Create
.
2. MOLD MDL TYP (CAST MDL TYP) > Ref Model.
,
Open.
,
. (, ,
).
3. .prt ( ) Open.
.
- .
, REF MDL
:
Merge by Ref
. ,
.
Same Model
.
(),
-. "modelname_ref.prt", modelname - (
).
- 18 -
4. ENTER, , ,
ENTER.
:
-
( TOP, FRONT ..).
5. Done/Return.
:
(. Shrinkage) , ,
MOLD (CAST).

, (.
).

-
1. MOLD (CAST), Mold Model (Cast Model) > Assemble
, Mold Model >
Create .
:
.
2. MOLD MDL TYP (CAST MDL TYP) > Workpiece (Die Block).
3.
.
Assemble, .
Component Placement .

.
Create, FEAT OPER
.
: .
4. , File > Save -
modelname.mfg.
: -
, , , ,
-.
-
- -
-, .
,
.
- 19 -
Pro/ENGINEER MOLD BASE

.
(fixtures).
(flask)
. .
.

, -
.
-
, .
Status , .

1. , MOLD (CAST) > Mold Model (Cast Model) > Assemble.
2. MOLD MDL TYP (CAST MDL TYP):
Ref Model .
Workpiece* .
Mld Base Cmp* .
Sand Core** .
Die Block** .
Fixture** .
Gen Assem , , -.
Gen Assem,
. , (
)
-.
3. , .
4. MOLD CLASS (CAST CLASS) > Workpiece (Die Block) Mld Base Cmp
(Fixture) .
:
.
5. , Component Placement.

1. MOLD MODEL (CAST MODEL) > Delete.
2. .
3. .
- 20 -
Ref Model MOLD MDL TYP CAST MDL TYP

.
: ,
.
:
,
.
,
.
1. -.
2. MOLD (CAST) > Mold Model (Cast Model) > Assemble > Ref Model.
3. Open
Open. .
4. , Component
Placement.
:
-.
5. ENTER,
ENTER, , modelname_ref_n.prt,
n - 1 , 2 ..
6. 4 5
Pattern. , .
- 21 -
-
1. Pro/ENGINEER, File > New.
2. New, Type, Manufacturing. Sub-type,
Mold (Cast).
3. .mfg.
, Pro/ENGINEER Menu Manager
MOLD CAST .

-,
MOLD MDL TYP CAST MDL TYP.
:
1. Reclassify MOLD MODEL CAST MODEL.
2. () .
3. ,
MOLD RECLASS (CAST RECLASS):
Workpiece* .
Mld Base Cmp* .
Die Block** .
Fixture** .
Gen Assem
-.
: Gen Assem,
Workpiece (Die Block) Fixture;
.

MOLD BASE
Pro/LIBRARY MOLD BASE
Pro/ENGINEER, DME
, HASCO
FUTABA.

.
, MOLD BASE
, .

. ,
.
- 22 -

,
.
( )
.
: .
. "override_store_back"
Yes, "save_objects" All,
, .

MOLD BASE
1. .
2. .
.
3.
, .

,
, , ,
.
,
, offset rotation. Pro/ENGINEER
offset 0, rotation - 0.
.
- 23 -

View > Mold Display Blank/Unblank,
, .
, .
,
. , Surfaces
Items, , . , .
Done Sel GET SELECT,
Items .

1. View, Blank/Unblank
Blank/Unblank.
2. Blank.
3. .
4. , .
5. Blank.
6. Close.

1. View, Blank/Unblank
Blank/Unblank.
2. Unblank.
3. .
4. , .
5. Unblank.
6. Close.
- 24 -

(Mold Layout)

.

- - .
,
. .

, ,
- , - .
,
.
,
. , ,
,
.
:
(injection
molding machine);
Mold Layout
Application.
: Pro/E
Pro/E:
.

Ref Part Layout ,
. ,
.
- 25 -

- .
, .

.
, ,
, .
, ,
( ,
..).
, ,
( ,
..)

,
. , ,
,

- 26 -
,

:
1. Pro/MOLDESIGN,
() ().
2. Pro/ASSEMBLY.
3. , Cavity Layout
Mold Layout.
4. -
(Injection molding machine),
.
5. Pro/MOLDESIGN.
.
.
.
6. , .
7. Pro/ASSEMBLY, ,
, .
8. Pro/ASSEMBLY. ,
. .
,
.
(Cavity Layout)
Cavity Layout MOLD
LAYOUT.

,
, .
.

. , -
.

.
, .
: mold_layout_origin_name

.

(-)
(populating the layout).
- 27 -
,
.
Layout.
(Single Rule)
""
.
.
: ,

, .
, Layout.
(Rectangular Rule)
.
:
Orientation () Constant (), X-Symmetric (

) Y-Symmetric ( Y).
Cavities () X Y.
Increment ()
X Y.
(Circular Rule)
.
:
Orientation () Constant () Radial ().
Cavities () .
Radius () .
Start Angle ( ) .
Increment () .
(Variable Rule)

.
:
Orientation () Constant () Radial (), X-Symmetric

( ) Y-Symmetric ( Y).
Cavities ()
X Y.
Radius () .
- 28 -
Start Angle ( )
.
Increment ()
X Y.

, (
).
:
File Cavity Layout

.

1. .
2. Applications > Mold Layout.
3. MOLD LAYOUT > Cavity Layout > Create.
4. (-) .
5. / -.
6. .
7. Circular Radial.
8. Cavities 6.
9. Radius 100.
10. Start Angle 0.
11. Increment 60.
12. Preview . .
13. . .
: MOLD LAYOUT
, , ,
.
: -

. ,
.
1. .
2. Applications > Mold Layout.
- 29 -
3. ,
"" -
.
, ,
.
4. , .
:
/ -.
(IMM)
,

. :
: (IMM)
.
(IMM)
1. MOLD LAYOUT > Inj Machine > Add.
IMM Selection. UI
( ),
IMM.
2. Filters Tie Bars ( ), Pressure
() .
: Search Machine Filters,
.
3. IMM Machine List.
Parameter.
4. IMM Origin, .
, ,
MOLD_LAYOUT_ORIGIN_NAME , .
5. , .
6. CANCEL .
- 30 -
:
(IMM)
IMM ,
XY. , .
imm_orig_csys = "imm_orig_csys".
,
IMM " daylight ( )".
Z imm_orig_csys.
top_datum = "top_datum",
"top_dim". imm_orig_csys
Z. bottom_datum =
"bottom_datum", "bottom_dim".

IMM, .
"max_open" , IMM
(, ). ,
"open_dim" 0 (),
IMM. ,
. , "fix_dim"
k,
.
, . - "top_dim=fix_dim".
"bottom_dim=open_dim".
- 31 -

IMM , rmdt_imm_params.txt.
<installation_dir> /text/mold_data.
IMM . .
, ,
.
, IMM ASSEMBLY,
Pro/ENGINEER, IMM. ,
NAME, , . IMM
, FT_INSTANCE,
. ,
ASSEMBLY .
: NAME ,
.
IMM
1. IMM Selection, More.

2. , .
3. Add/Change.
.
4. .
5. .
6. Add/Change.
7. ,
.
8. Add/Change.
9. , Close.
10. , Remove
.

Mold Layout ,
.
Info .
Mold Layout.
: Pro/MOLDESIGN,
Info > Mold.
:
Cavity Layout
- 32 -
,
.
Injection Machine
Mold Base

.
.
.
Runner, Waterline and EJ Pin Hole

. , ,
.
.
1. Ref Part Layout MOLD MODEL. Layout.

Reference Part Layout MOLD > Mold Model > RefPart
Layout > Create.
,
;
.
.

. -
.

.
, .
- 33 -

.
Layout.
(Single Rule)
""
.
: ,
,
. ,
Layout.
(Rectangular Rule)
.
:
Orientation () Constant (), X-Symmetric (

) Y-Symmetric ( Y).
Cavities ()
X Y.
Increment ()
X Y.
(Circular Rule)
.
:
Orientation () Constant () Radial ().
Cavities () .
Radius () .
Start Angle ( ) .
Increment () .
(Variable Rule)

. :
Orientation () Constant () Radial (), X-Symmetric

( ) Y-Symmetric ( Y).
Cavities ()
X Y.
Radius () .
Start Angle ( )
.
- 34 -
Increment ()
X Y.

, (
).
:
File Layout
.

,
.
1. File > Open > Manufacturing > Mold
.
2. MOLD > Mold Model > RefPart Layout > Create.
Layout .
3. .
4. (Reference Model)
(RefPart Layout).
5. (Rectangular) Constant .
6. Cavity, X 2, Y 3.
7. Increment, X 10, Y 20.
8. Preview .
.
9. .
10. .
11. .
12.
.
13. .
:

Ref Model Orientation ,
.
, MOLD > Mold Model > RefPart Layout > Create.
Layout. Reference Model Origin
Layout; GET CSYS TYPE > Dynamic. Ref
Model Orientation.
- 35 -
Projected Area Update

.
Draft Check
Shade.
: Repaint .
Bounding Box
(CSYS) Ref Model .

(Bounding Box).
Coordinate System Move/Orient IMM
,
.
.

.
.
- 36 -

-

, (draft checking), ,
, .

(, -). ,
,
.
90 / .
, ,
, .
, ,
(, ) .
, , , ,
.
Draft Check MOLD CHECK CAST CHECK.

,
.

. ,
, .
,
(
)
. ,
.

.
1. , MOLD (CAST) > Mold Model (Cast Model) > Mold Check (Cast Check) > Draft
Check. SETUP DFT CK.
- 37 -
2. :
Pull Dir . ,
.
Draft Angle . , .
Both Sides .
One Side - .
Full Color ,
.
Three Color - , :
, .
( 90).
( -90).
.
3. Done .
4. ( ,
-) , , , ,
.
5. Flip Okay .
6. .
7. .
DRFT DISP:
Part - .
Surface - .
Volume - - .
8. Done.
, , .
, , ,
, . Color Range
, .

9. ,
DRFT DISP:
- 38 -
Part, Surface Volume - ,

.
Setup Dft Ck
.
10. Done/Return.

, - ,

, Thickness Ck MOLD CHECK CAST CHECK.
.
, .
, .
Thickness Ck MOLD CHECK CAST CHECK.
SETUP THK CK :
Part .
Sel Plane - .
Make Slices .
,
( (slices)),
( (offset)).
Start Point .
End Point - .
Slice Dir .
Slice Offset .
, THICK
DISP :
Setup Thk Ck - SETUP THK CK. Done SETUP THK
Info ,
.
Next .
Previous - .
Go To .
All .
Clear .
CK THICK DISP.
- 39 -

1. MOLD (CAST) > Mold Model (Cast Model) > Mold Check (Cast Check) >
Thickness Ck > Sel Plane.
2. .
3. MaxThickness - MinThickness .
4. ,
, PLANE PAT Single Pattern,
.
5. Done .
6. ; .
7. ,
Done Plane .
8. MaxThickness,
ENTER.
MinThickness,
ENTER.
9. (.
Sel Plane ) THICK
DISP. , ,
- .
10. ,
THICK DISP:
Next, Previous, Go To .
All .
Clear ( ) .
11. Info, , ,
/ , ,
, .
Sel Plane
- 40 -

, ,
-.
1. , MOLD (CAST) > Mold Model (Cast Model) > Mold Check (Cast Check) > Proj.
Area Ck. GEN SEL DIR Plane, Crv/Edge/Axis, Csys Quit.
2. , .
()
.

3. , MOLD (CAST) > Mold Model (Cast Model) > Mold Check (Cast Check) >
Thickness Ck > Make Slices.
Start Point, End Point, Slice Dir
Slice Offset.
4. MaxThickness - MinThickness.
5. Done .
6. . .
7. .
,
, .

GEN SEL DIR Plane, Crv/Edge/Axis, Csys Quit..
- 41 -
8. , .
.
9. Flip Okay ,
.
10. () ENTER.
11.
ENTER.
12.
ENTER.
,
(. ).
THICK DISP. , ,
, , -
, .
13. ,
THICK DISP:
Next, Previous .
All .
Clear ( ) .
Info , ,
/ , ,
, , .
- 42 -

, , ,
: ,
, .. Modify MOLD CAST ,
, :
Mod Part , ,
-.
Mod Ref - , ,
.
Mod Die Blk** - , ,

(die block).
Mod Work* - , ,
(workpiece).
Mod Assem - , ,
-.
Mod Subasm - , ,
-.
Mod Dim (, ,
- ..).
Mod Pattern .
Mod Expld .
Edit Expld .
Done/Return MOLD CAST.
-
.
. Pro/ENGINEER
,
.

. ,
,
,
.
:
,
.
- ,
.
- ,
.
1. MOLD (CAST) > Regenerate.
- 43 -
2. () .
,
.

,
.
,
"enable_absolute_accuracy" yes. ,
"default_abs_accuracy"
. , Enter
Value ABS ACCURACY.
1. MOLD (CAST) > Set Up > Accuracy.
2. Relative Absolute ACCURACY.
ACCURACY , Relative
( (Relative) ). ,
.
3. ENTER ESC,
.
:
Relative, 0.0012.
Absolute Relative,
nnnn, default_abs_accuracy. (
units ).
Absolute Absolute,
nnnn, units
(, inches).
4. Absolute, Select Part,

. , IN SESSION
NAMELIST , .
. .
5. , ,
.

Accuracy .
-
-.
- 0.01 0.0001; - 0.0012.
"Accuracy_lower_bound"
. 1.0000e-6
1.0000e-4.
, .
, . ,
,
- 44 -
, .
, .
, :
( ) ,
.
.
. ,
, .
, .
, - 100, - .01,
1. - 1000, - .01,
- 10. .001
.

( 0.0012).

(, ,
).
:
,
.
:

(core operations), Merge Cutout.
(, )
.
-

- . :
() (Design model)
- filename.prt;
() (Reference model)
- filename.prt;
(Workpiece or die block)
- (Mold or die assembl) - name.asm;
- 45 -
- filename.prt;
- name.mfg;
() (Extracted component)
- filename.prt;
(Molding or casting)
- filename.prt;
,
, .
, ".mfg", ".asm"
.
( , ..) , .
File, :
Save As .mfg .asm. ,

( ).
; , .
Rename .mfg .asm. .mfg

.asm:
a. - (".mfg" ) .
b. .mfg.
c. .asm.
d. .mfg .
Erase , ( ).
, Pro/MOLDESIGN Pro/CASTING ,
-, ,
.
, ; ,
.

Info Pro/ENGINEER .
, , Mold Cast.
Mold Cast ,
.
BOM .
Components , ,
(ID), ,
.
Split Volumes , (split)

. , ,
, ID .
Created Volumes - ,
. , ,
, ID .
Parting Surf* - ,
.
- 46 -
Split ,
-, ,
.
Last Volume , ,
, , ID .
Screen .
File .

, . BOM ,
, ,
, .
- 47 -

,
-.
.

.

.

,
.
; ,
. .
- , ,
, ,
.
- ,
, ,
, .
:
.
, ,
.
- 49 -

, ,
.
1. MOLD FEATURE (CAST FEATURE) > Ref Model > Draft Line.
2. . DRAFT LINE
Dft Envrnmt; SEL ELEMENT.
3. Pull Dir Parting Surf, Done SEL ELEMENT
.
4. , ,
, Flip Okay
.
5. . (quilt)
.

- , ,
, ,
.
1. DRAFT LINE > Draft Crv.
2. CURVE, Draft Angle, Surface Refs,
Flip. .
3. Include ,
.
4. , ,
SURF OPTIONS:
Indiv Surfs .
Surf & Bnd , (seed

surface) bounding surfaces)
Loop Surfs .
Quilt Surfs - .
Solid Surfs - (solid)

.
5. . ,
Exclude, Redefine Delete.
6. , ,
Done SURF SELECT.
7. ,
. Flip Okay .
8. , .
.
- 50 -

1. DRAFT LINE > Parting Crv. CURVE,
Draft Angle, Surface Refs Flip.
2. ( 15 +15).
3. Include SURF SELECT, ,
.
4. , ,
REF OPTIONS:
Indiv Surfs .
Surf & Bnd , (seed

surface) (bounding surfaces).
Loop Surfs .
Quilt Surfs - .
Solid Surfs - (solid)

.
5. . ,
Exclude, Redefine Delete.
6. , ,
Done.
7. ,
. Flip Okay.
8. , .
.
DRAFT LINE
, ,
. ,
, .
DRAFT LINE ,
, :
Project .
Split , .
Connect
.
Include .
Exclude .
Delete Last .
Redefine .
Show Crv .
- 51 -
Info , ,
, ID .

, (,
, ).
, .
1. DRAFT LINE > Project > Sec3d Opt > Sket On Pln.
2. .
.
.
:
FEAT OPER (CAST) > Modify

.

,
Auto PrtgCrv DRAFT LINE.
,
. ,
, .
,
.
1. DRAFT LINE > Auto PrtgCrv.
2.
.
3.
.
.
4. .
5. 4 ,
.
6. .
.

- 52 -
-
.
,
.
, .
, .
Shrinkage MOLD CAST, SHRINKAGE
:
Formula .
.
By Dimension
(shrink coefficients) .
, ,
.
By Scaling
.
.
.
Shrink Info
.

,
.

(merged), SHRINKAGE,
, .
, ,

. ;
.
,
. ,
.
Formula, FORMULA (
, S ):
1 + S .
- 53 -
1/(1S) -
,
- . ,
(1 + S), , , 1 / (1-S),
. ,
,
( ).

, Fix Model INFO REGEN,
Setup, Shrinkage Formula .
1. MOLD (CAST) > Shrinkage.
2. .
FORMULA.
3. 1 + S 1 / (1-S)
.
4. Done.

1. MOLD (CAST) > Shrinkage PART_SETUP > Shrinkage.
2. , ,
.
3. Formula > By Dimension ,
. .
4. Set/Reset.
, SEL MENU.
5. , . SHRINK
SET, :
All Dims . .
By Dim .
Final Value ,
.
By Feature .
By Table Pro/TABLE
. Final Value Pro/TABLE
.
.
Switch Dim .
Clear .
Shrink Ratio Pro/ENGINEER

. . Final
Value All Dims By Feature.
- 54 -
Final Value
Pro/ENGINEER
S.
After Rels .
.
, Pro/ENGINEER ,
.
16.0, .
Before Rels - .
16.0,
.
6. , Done/Return SHRINK SET .

.

.
, 1+S 1 / (1-S),
.
Shrinkage.
-,
(Shrinkage feature).
, :
,
.
. , 1.5
101010 2
, 20, 30.

.
, ,
. ,
.
;
(. ),
.
shrinkage_value_display
. :
percent_shrink
final_value
: ,
,
.
- 55 -
;
. Set/Reset
.
,
.
,
,
-,
. .
,
.
. .
UDFs
, UDF ( ),
, .
UDF,
All Dims,
.

After Rels, .
,
. ,
, ,
Before Rels After Rels.
, ,
. Before Rels After Rels
.
- 56 -

(Shrinkage). -,
, . ,
-:
,
. (assembly
offset) .
,
, .
,
-.
:
( )
(, , , ..)
- ,
.
1. MOLD (CAST) > Shrinkage PART SETUP > Shrinkage.

2. ,
.
3. Formula, , .
4. By Scaling, Specify. SCALE FACTORS
:
Coord SYS ,
. - ,
, .
X Factor .
Y Factor Y .
Z Factor Z .
5. Done. (3) ,
. , Z Factor ,
Z.
6. .
, .
, Clear SHRK BY SCALE.
- 57 -

-,
. -

, .

, Update SHRK BY DIM. :
With Shrink
.
No Shrink - .
, .

Shrink Info SHRINKAGE
:
; .

1. Clear SHRINK SET. CLEAR SHRINK,
, .
:
dim_symbol:model_id (shrink%)
2. .
Clear,
CLEAR SHRINK.
3.
.
, , ,
.
: CLEAR SHRINK:
Select All , .
Unsel All , .
Done Sel .
Quit Sel .
- 58 -

.
: .
- ,
. ,
, , , , ,
.

(die block).
,
.

Pro/MOLDESIGN, Feature MOLD.
MOLD MDL TYP :
Mold Assem .
Ref Model - .
Workpiece - .
Mld Base Cmp - .
Mold Comp - .
Pro/CASTING, Cast Feature CAST.

CAST MDL TYP :
Cast Assem .
Ref Model - .
Sand Core - .
Die Block - .
Die Comp - .
Cast Result - .
Fixture - .
-,
.
- 59 -

1. ,
.
2. .
.
3. Feature Create. FEAT OPER.
4. , .

-
:
Silhouette ,
-.
EJ Pin Holes -
.
Water Line -
.
Runner -
.
Offset Area
, .
Gather Vol ,
.
TrimWrkpiece* - () .
.
TrimDieBlock** - .
.
Draft Line ,
, .
Draft ,
.
Tan Draft ,
.

-
1. , MOLD (CAST)
MDL TYP. FEAT OPER.
- 60 -
2. MOLD (CAST) FEAT OPER . MOLD FEAT (CAST

FEATURE).
3. , .
, , .
,
, .
.
1. MOLD FEAT (CAST FEATURE) > EJ Pin Holes.
2. , PLACEMENT:
Linear , .
Radial ,
.
On Point .
, .
3. .
4. ()
.
5. , () .
.
,
. .
6. , ,
INTRSCT OPER > Done.
7. .
.
8. . () .
: ,
,
.

- ,
( )
-.
1. Feature > Mold Assem > Water Line. Water Line.
2. ENTER,
.
3. , ENTER,
.
- 61 -
4. .
: .
5. , .
.
6. , End Condition
Water Line Define. ,
. none ( ), blind
(), thru () thru w/cbore ( ).
7. .

(runners) - ,
, .
1. Feature > Mold Assem > Runner. Runner.
2. ENTER,
.
3. SHAPE. .
Round ()
Hexagon ()
Half Round ()
Trapezoid ()
Round Trapezoid ( )
- 62 -
4. , , .3.
, Round Trapezoid :
"Enter runner diameter: ( )"
"Enter runner angle:( )"
5. .
6. , .
.
7. ,
Segment Sizes Runner Define.
.
8. .

.
,
.
,
, Pro/ENGINEER.
.
, ,
.
,
. ,
, .

1. MOLD > Feature > Mold Assem > Runner.
Runner.
2. .
3. .
4. .
5. Select Path. CHAIN.
6. , .
7. Done Sel.
8. .
9. OK. .
1. MOLD > Feature > Mold Assem > Runner.

Runner.
- 63 -
2. .
3. .
4. .
5. Sketch Path. SETUP SK PLN.
6. .
7. .
8. OK. .

(offset area feature)
.
, .
: .

MOLD FEAT (CAST FEATURE) Offset Area,
.
OPTIONS.
1. Whole Surf OPTIONS. Whole Surf
().
2. OPTIONS, :
Normal Off .
Transl Off .
3. () . ,
, WHOLE OPTION :
Pick Loops .
All Loops .
4. .

Area Offset
. ,
(Solid/Tweak/Draft).
1. MOLD FEAT (CAST FEATURE), Offset Area,
. OPTIONS.
2. Sket Region OPTIONS. Sket Region
.
(), ,
.
- 64 -
3. OPTIONS:
SideNrmToSrf
.
SideNrmToSkt
.
4. () .
5. .
6. Done.
7. Flip Okay, ,
.
8. .
(UDF)
, ,
, ,
, , . ,
UDF .
1. () , .
2. ,
.
:
,
UDF.
.
, . ,
1,5 . ,
.
3. Feature > MOLD MDL > Feature Oper > UDF Library >
Create.
4. .
5. , UDF ,
.
6. , UDF.
.

(UDFs)
. UDFs
. ,
.

. ,
.
- 65 -

-.
: ,
( , ) .
1. , Feature > Mold Assem > User Defined.
2. UDF
.
: ,
.
3. PLACE OPTS:
Independent, .
UDF Driven, ,
.
, Same Size, Same Dims User Scale, ,

.
4. UDF.
- UDF .
UDF
UDF.
,
. ,
.

,
.
.
1. FEAT OPER Feature Oper > Insert Mode > Activate.
2. , .
.
3. .
4. ,
Return INSERT.
5. :
FEAT > Resume ,

.
INSERT MODE > Cancel.

, . Pro/ENGINEER
.
- 66 -
,
.
,
, .
; .

. ,
, (extracting).
- -
. ,

.
,
Pro/ENGINEER;
, , Pro/NC.
, , , ,
.

1. , MOLD (CAST > Mold Comp (Die Comp) > Extract (Make Solid).
2. () .
3. . ()
.
. ,
.
- 67 -

; ,
.

Pro/ENGINEER Query Sel ,
.

, .
,
. , , :
, .
, (
), -.

,
. Delete MOLD COMP.
. .
-
,
,
,
.
:
, .
- 68 -
,
. , Pro/NC
; , -
, (FEM)
.
, :
= (
, -
- )
1. , MOLD > Molding > Create.
:
, Create Delete
. .
.
CAST > Cast Model > Create > Cast Result.
2. .
.

1. -, MOLD > Molding > Delete.
, CAST > Cast Model > Delete > Cast Result.
2. , y
.
: ,
.
.
- 69 -
MOLD/CAST OPEN
-
. ,
.
-.
- - ,
.
.
MOLD OPEN (DIE OPEN) :
Define Step -
-.
.
Delete . .
Modify . .
Define Step
.
Mod Dim .
. ,
.
Reorder -.
, .
Explode -,
. Explode, -
. ENTER . ,
.
ENTER .
,
:
,
.
,
.
- 70 -

-
1. , - ,
, - .
2. MOLD (CAST) Mold Opening (Die Opening) > Define Step > Define Move.
3. () Done Sel.
4. , . ()
, .
5. . .
,
.
6. , .
7. Done
DEFINE STEP. .
8. .
.
9. , Done/Return MOLD OPEN.
.
- 71 -
- 72 -

.
1. , Interference DEFINE STEP.
2. Static Part.
3. . ()
. ,
.
4. Static Part
, Done/Return MOLD INTER.
,
. , ,
.
- 73 -
- 74 -

, - ,
, .
,
. ,
.

- -.
, ,
All Wrkpcs SPLIT VOLUME, :
-.
()
. (trimming).
- ,
.
,
.
- 75 -
,
. ,
. .

Create Vol .
,

. , -
. , ,
.
Create Vol Split

,
,
.
,
-.
- 76 -

, , .
: .
, :
, .
()
-.

, ,
.
Adv Utils MOLD MODEL CAST MODEL .
, .
Merge Cutout.
, ,
.
Copy .
SPLIT VOLUME
, SPLIT VOLUME :
Two Volumes , .
One Volume , , .
All Wrkpcs* - .
.
- 77 -
All Die Blcks** - .

.
Mold Volume* - .
Die Volume** - .
Sel Comp ( )
.

, . ,
, ,
.
( ) . ,
.
.
, , .
1. MOLD (CAST) > Mold Comp (Die Comp) > Split (Split Die).
2. Two Volumes Done SPLIT VOLUME.
, All Wrkpcs (All Die Blcks), Mold Volume (Die
Volume) Sel Comp. Mold Volume (Die Volume),
.
3. ,
, .
:
, ,
.
4. ,
.
5.
, MOLD COMP (DIE COMP) > Extract (Make Solid).
- 78 -

Pro/MOLDESIGN Pro/CASTING
. ,
, ,

. ,
, ,
.
- 79 -
,
, SPL
CLASS :
First Vol .
Second Vol .
( ), SPL CLASS
:
Include Vol - .
Omit Vol ,
.
, SPLIT
:
Split Srfs ,
. Classify.
Classify .
, SPL CLASS Same,

,
.
- 80 -

,
. ,
, ( )
.
1. , MOLD (CAST) > Mold Comp (Die Comp) > Split.
2. One Volume SPLIT VOLUME.
, All Wrkpcs (All Die Blcks), Mold Volume (Die Volume),
or Sel Comp, Done.
Mold Volume (Die Volume), .
3. .
4. , Include Omit.
5. .
- 81 -
- 82 -

.
1. (. ).
2. MOLD (CAST), Mold Comp > (Die Comp) > Split (Split Die).
SPLIT VOLUME.
3. Two Volumes,
, One Volume,
. All Wrkpcs (All Die Blcks)
, Mold Volume (Die Volume)
.
.
4. SPLIT, ,
(
). ,
.
5. , .
.
6. , .
.
7. .
8. .
9. . SPLIT.
10. , .
, .
11. . ,
.
12. .
:
- 83 -

, , , .
- , ,
, ,
, ().
SURF DEFINE QUILT
SURF SURF OPTS .
, ,
.
,
; ,
.

1. , MOLD > Parting Surf > Create,
, Add.
, CAST > Cast Feature > Cast Assem > Surface > New.
: , ,
Surface SRF OPTS.
2. SRF OPTS :
Extrude
, .
Revolve -
, .
Sweep
.
Blend ,
.
Flat .
Offset - .
Copy -
.
Fillet (quilt) .
Shadow ,
.
Advanced ; , ,
..
- 85 -
3. ,
SURF DEFINE (QUILT SURF) ,

(merging).
:
.
.
,
.

,
.
1. , SRF OPTS > Copy. SURFACE: Copy.
2. , Surfaces Define.
SURF SELECT Include .
3. SURF OPTIONS:
Indiv Surfs
.
Surf & Bnd (seed surface)

(bounding surfaces) .
Loop Surfs , .
Quilt Surfs
.
Solid Surfs - (solid surfaces)

.
4. .
5. (loop) ,
Excld Loop SURFACE: Copy Define.
6. ,
Fill Loop Define.
7. Done SURF SELECT
Fill Loop, GATHER FILL.
Excld Loop, FEATURE REFS,
,
.
8. , .
9. . :
() , - .
- 86 -
(by Shadow)
,
,
. ,
.
. , ,
, (Shadow Cut Out), .
, - .
, ,
.
: ,
.
1. , MOLD > Parting Surf > Create
. Add > Shadow > Done. Shadow
Surface.
, CAST > Cast Feature > Cast Assem > Surface > Shadow >
Done.
Shadow Surface.
2. . .
, .
, FEATURE REFS.
.
3. Done/Return.
4. .
.
, .
5. .
GEN SEL DIR:
Plane .
Crv/Edge/Axis , .
Csys .
DIRECTION. Flip - Okay.

6.
(shadow clipping) (
), Clip Plane Shadow Surface.
7. (loop closure)
(cap plane) ,
Loop Closure Shadow Surface.
.
,
GATHER FILL :
Cap Plane
.
All Inner Lps

.
- 87 -
Sel Loops .
,
, .
8. ShutOff ()
, ShutOff
(), ShutOff Ext Shadow Surface.
SHUTOFF EXT.
:
. , ,
.
ShutOff Dist
.
Boundary .
SHADOW BOUNDARY.
Sketch .
Select .
One By One ( ) .
Tangnt Chain .
Curve Chain .
Bndry Chain - ,
.
,
.
9.
(shutoff extension) , Draft Angle
Shadow Surface. 0.0 .
10. , ,
ShutOff Plane Shadow Surface. ,

. ,
.
11. (undercuts),
(slide parts) (),
Shadow Slide Shadow Surface. SHADOW
SLIDES :
Part Sel .
Volume Sel .
12. . .
: Preview
. .
13. Done/Return.
- 88 -

, ,
, .
Shadow Parts Shadow Surface,
, ().

.
() ().

,
. ,
, .

Shdw Cut Out
.
1. MOLD (CAST), MOLD COMP (DIE COMP) > Shdw Cut Out.
,
.
2. .
CUT: Use Quilt.
3. .
4. , ,
DIRECTION. Flip - Okay.
5. ,
, Leave Out CUT: Use Quilt Define.
6. . .
: Preview
. .
7. Done/Return MOLD COMP.

, ,
. ,

.
:
Fill .
,
.
- 89 -
Fill
1. , Indiv Surfs Surf & Bnd SURF OPTIONS.
,
.
2. Fill Loop SURFACE: Copy Define.
GATHER FILL All Loops. Loops,
, . Pro/ENGINEER
.

1. ,
.
2. .
, ,
.

1. .
2. , Feature > Insert Mode
.
3. .
4. .

.
- 90 -
- ; .
, ,
. ,
, .
( , , ..)
. , , ,
, , .
,
/ .
, .
, Mod Dim.
,
Blank PARTING SURF.
Blank, ;
. ,
Unblank.
, ,
MOLD MODEL. ,

(. ).
,
( ), Sel By Menu
.

1. PARTING SURF, Rename.
SELECT FEAT.
2. User Def Srf.
3. Sel by Menu.
4. .
5. .
- 91 -

1. Extend > Along Dir > Up To Plane > Done. .
2. Bndry Chain,
.
3. From-To .
Pro/ENGINEER
.

4. 1 2 .
.
5. Accept , , Done .
6. , , BB
, Done Extend.
.
7. BB.
Extend

. , .
.
1. SURF DEFINE (QUILT SURF) Extend > Along Dir > Up To Plane >
Done.
2. All Chain. Chain,
from to.
. .
, One By One, Tangent Chain Bndry Chain.
One By One . Tangent Chain,
. Bndry Chain,
, .
3. , , Make
Datum.
(. ).
; .
- 92 -

Pro/MOLDESIGN,

. Pro/ENGINEER ,
.
, .
,
.
, , .

, .
(Gather)
, ,

- 93 -
. -
, ,
.
()
() , .

.
, ,
.
1. Extend > Along Dir > Done > Bndry Chain
.
:
.
2. 3 4 , AA
.
3. AA.
,
.
: ()
, , - -
, .

1. ,
,
.
- 94 -
2. Accept ,
. Select All CHAIN Tang Srf, Done ;
GET EXT DIST.
3. Vert By Vert Along Edge
, .
4. , .
, Tang Surf
Same Surf. ,
. ,
,
.
, , Same Surf

Add,
.
( )
.
1. Merge SURF DEFINE (QUILT SURF).
2. SURF MERGE:
Join , .
, .
Intersect . Pro/ENGINEER
, .
:
; - .
3. .
4. . ()
, () . ,
,
. Flip Okay.
(. ).
- 95 -
Intersect

Trim SURF DEFINE (QUILT SURF)
.
,
(rounding) (filleting) .
1. Trim SURF DEFINE (QUILT SURF).
- 96 -
2. Vertex Round Solid FORM.

3. Done.
4. () , .
5. , .
6. . ; ,
0.1000.
7. .

. - ,
. -
, ,
.
1. SURF DEFINE (QUILT SURF), Trim > Silhouette > Done.
Silhouette Trim.
2. ( ).
- 97 -
3. ( )
.
.
4. , , .
Flip Okay.
: .
, ,
, , ,
, .
, ,
Extend (. , ).
- 98 -

(extruding), (revolving), (sweeping)
(blending) ,
.
(on-the-fly).
2. Extrude, Revolve, Sweep Blend.
3. Done.
4. .
5. .
.
6. , , -
. Flip Okay.
7. .

.
2. Use Quilt Use Curves FORM.
3. Done.
4. .
5. ,
.
6. , , .
Flip Okay, .
7. .

, ,
, ,
.
: ,
, .
1. MOLD (CAST) > Feature (Cast Feature) > Ref Model > (Cast) > Silhouette.
CURVE.
2. . SURF SELECT.
- 99 -
3. Include SURF SELECT ,

. SURF OPTIONS
:
Indiv Surfs .
.
Surf & Bnd (seed surface)

(bounding surfaces) .
Loop Surfs , .
Quilt Surfs
.
Solid Surfs - (solid surfaces)

.
4. SURF OPTIONS.
.
5. Done SURF SELECT.
6. , , ,
.
7. Curve.
- 100 -

,
.
, .
.
, , .

Mirror .
1. QUILT SURF > Transform > Mirror > Copy | No Copy > Done.
2. . ,
Done Sel.
3. .
Mirror Copy

,
. No Copy,
, Sel By Menu.
1. QUILT SURF > Transform > Move > Copy | No Copy > Done.
2. .
3. Done Sel.
4. Rotate MOVE FEATURE.
- 101 -
5. , , , ,
. Flip Okay
.
6. .
7. Done Move MOVE FEATURE .
Rotate Copy.

, .
No Copy,
, Sel By Menu.
1. QUILT SURF > Transform > Move > Copy | No Copy > Done.
2. .
3. Done Sel. MOVE FEATURE.
4. Translate.
5. , , , ,
.
6. .
7. Done Move MOVE FEATURE .
Translate Copy
- 102 -

- , ,
.

.
, ,
""
Pro/ENGINEER.
.

, :
(intersect) .
(offset) .
,
:
, .
( ) .

1. MOLD (CAST) > Mold Comp (Die Comp) > Create Vol.
2. , ,
( ) .
OFFSET

:
Horizontal ,
.
Tangential .
- 103 -

,
( ) Pro/ENGINEER. Sketch CREATE VOL
COMP VOL, .
, , Add () Remove
() .
Sketch .
,
, Gather Trim.
1. MOLD (CAST) > Mold Comp (Die Comp) > Create Vol (Comp Vol) > Sketch.
2. , Add
Remove
(, ). ,
.
3. SOLID OPTS:
Extrude ,
.
Revolve
.
Sweep
.
Blend , ,
(transition surfaces),
.
Use Quilt , .
Advanced , ,
.
Solid . .
Thin .
4. , ,
.
5. ,
.
6. .
( ).
.
7. Done. .
Sketch ,
.
- 104 -
(Gather)
Sketch
.
, Pro/CASTING
- .
1. CAST Cast Model > Create > Sand Core.
2. .
3. Gather Vol.
4. VOLUME TYPE Solid Volume Surf Volume, ,
.
5. , ,
.

, , ,
Use Quilt .
- 105 -

.
1. MOLD (CAST) > MOLD FEATURE (CAST FEATURE) > Ref Model > Gather Vol.
2. ,
.
3. . - .
4. , .
.
.
Select , GATHER SEL.
, Select. GATHER SPEC
:
Type (, Surf & Bnd Surfaces).

, .
References . Surf & Bnd,

SURF BND; FEATURE
REFS.

Select GATHER STEPS,
. :
Surf & Bnd , (seed), ,

(bounding) (. Surf &
Bnd).
(neighboring surfaces), .
Surfaces . (.
). .
: Surf & Bnd Surfaces .

.
GATHER SEL, .
, ,
,
Exclude Fill.
.
Surf & Bnd , SURF BND
:
Seed Surface .
- 107 -
Bndry Srfs
FEATURE REFS.
Bndry Loops -
Surf & Bnd

Surfaces , ,
FEATURE REFS :
Add (
).
Remove .
.
Remove All . , Bndry

Srfs, Remove All .
- 108 -

,
GATHER STEPS Select, GATHER SPEC
Type References, GATHER SEL. ,
, Surf & Bnd Surface .

,
:

Surf & Bnd
Bndry Loops SURF BND
Surfaces
Exclude GATHER STEPS
Bndry Loops SURF BND

Surf & Bnd. Surf & Bnd
. Bndry Loops,
,
.
Exclude, Surfaces,
GATHER EXCL, :
Surfaces ,
.
Loops .
, .
- 109 -

, ,
" "
. .
Fill GATHER STEPS. GATHER FILL
:
All . .
,
.
- 110 -
Loops .
. Surf & Bnd,
.

Close, ,
. Close , (capped) ,

. ,
, .
, GATHER STEPS VOL GATHER
Close, .
CLOSE LOOP :
Define CLOSURE ,
.
Delete .
Redefine .
- 111 -
Show .
CLOSURE :
Cap Plane (seal off) .
All Loops .
:
(
),
. ,
,
Make Datum.

1. GATHER STEPS, Close > Define.
2. CLOSURE:
( ).
,
. .
3. Done .
4. GATHER STEPS Show ,
.
5. , Redo Delete
.
6. Done/Return .
- 112 -

Show Volume , ,
, ..
. ,
. ,
Show Volume.
Done VOL GATHER,
. , Sketch,
, ..
: , ""
. , ,
; .
- 113 -

,
. ,
, . ,
,
.
, Trim
CREATE VOL MODIFY VOL , COMP VOL
. Trim,
. .

Trim ; .
- 115 -
, , .
Trim , .. Trim
, Gather; .

, .
1. CREATE VOL, Round.
2. ROUND TYPE, Simple Advanced Done.
(Attach Volume
Feature)

. ,
.
1. MOLD (CAST) > Mold Comp (Die Comp) > Attach.
2. () .
3. ,
.
, .
();
. .
4. Done Attach .
.
. ,
.

, ,
.
,
. , ,
; .
,
() . , Pick
Query Sel, .

1. MOLD (CAST), MOLD COMP (DIE COMP) > Modify Vol.
2. .
.
- 116 -
3. MOLD VOL (DIE VOL)

: , ..
, ,
Blank MOLD COMP (Die Comp) Sel By Menu GET SELECT
: Pick GET SELECT,
. , Pick Sel By Menu,
.
, Unblank. ,
, Shade MOLD COMP (DIE
COMP).
( , ,
), Mod Dim.
, .
: , .
.

, Reorder
ASSY FEAT. Reorder , ,
.
:
.

1. Sel By Menu.
2. .

1. .
2. MOLD (CAST), Set Up > Names > Other.
3. .
4. . .
:
.
(Simplified Rep)
, Simplified Rep,
.
Simplified Rep, (Rule).
1. Menu Manager, Edit Rep > Exclude/Include > Pick Model.
- 117 -
2. .
3. Menu Manager, Default > By Rule > Mold Comps.
: Menu Manager Simp Rep > By Rule
> Mold Comps.
:
"Select unblanked mold components. " ( )
, -
, .
- 118 -

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582AE Pro Engineer Konstruirovanie Liteynyh I Press Form

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Digitally signed by Kirill Alexeev

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Done/Return MOLD (CAST).

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