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INPUTS
INPUT CELLS (UNLOCKED) Drop down selection
STEPS 1 Select sheet what you need to design (e-g: For shell design select shell sheet)
or thru
cells
3 Histroy:
Results
USA
05.11.07
Inputs
Cylindrical Shell
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Shell Design Temperature Corrosion Allowance Allowable Stress Radiography Type Joint Efficiency
P Di Temp CA S
107.00
psi
1.00
t!
PDi 2( SE 0.6 P )
Result:
Min. Req. Design Thickness of Shell Mill Undertolerence per UG-16 Min. req'd thickness of Shell Select shell thickness t = 15.2910 0.300 to= 15.5910 16.0000 mm mm mm mm
Inputs
Cylindrical Shell
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Shell Design Temperature Corrosion Allowance Allowable Stress Radiography Type Joint Efficiency
P Do Temp CA S
1.00
t !
Result:
Min. Req. Design Thickness of Shell Mill Undertolerence per UG-16 Min. req'd thickness of Shell Select shell thickness
P o D 2( S 0.4 P ) E
mm mm mm mm
6.809% Stress Releif Required. To Avoid Stress Releif Increase The Thickness
Inputs
THICKNESS OF BOOT
(Internal Pressure & Inside Dimensions)
Boot
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Shell Height of Liquid Level in Boot Design Temperature Corrosion Allowance Total Internal Pressure in Boot Allowable Stress Radiography Type Joint Efficiency
P Di H Temp CA Pi S
350.00
psi
To be entered by user
1.00
t !
P Di i 2( S 0.6 P ) E
Result:
Min. Req. Design Thickness of Boot Mill Undertolerence per UG-16 Min. req'd thickness of Boot Select Boot thickness t = 16.5271 0.300 to= 16.8271 17.0000 mm mm mm mm
Inputs
Ellipsoidal Head
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Head Design Temperature Corrosion Allowance Allowable Stress Radiography Type Joint Efficiency
P Di Temp CA S
0.85
t !
Result:
Min. Req. Design Thickness of Head Mill Undertolerence per UG-16 Min. req'd thickness of Head Select Head thickness
P i D 2 S 0.2 P E
mm mm mm mm
Ellipsoidal Head
Inputs
Ellipsoidal Head
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Head Design Temperature Corrosion Allowance Allowable Stress Radiography Type Joint Efficiency
P D0 Temp CA S
1.00
t!
Result:
Min. Req. Design Thickness of Head Mill Undertolerence per UG-16 Min. req'd thickness of Head Select Head thickness
PD o 2 SE 1.8 P
t = 12.2271 0.300 to= 12.5271 14.0000 mm mm mm mm
21.52% Stress Releif Required. To Avoid Stress Releif Increase The Thick
Ellipsoidal Head
Inputs
Boot
Dsign Code:
Cylinder Construction Material
ASME Sec VIII, Div.1, 2004 As Desired Add SA 105 as Boot cap
See Section II Part D for other materials
Internal Design Pressure Inner Diameter of Head Design Temperature Corrosion Allowance Allowable Stress Radiography Type Joint Efficiency
P Di Temp CA S
psi mm F mm psi
To be entered by user
1.00
t !
Result:
Min. Req. Design Thickness of Head Mill Undertolerence per UG-16 Min. req'd thickness of Head Select Head thickness
P i D 2 S 0. 2 P E
mm mm mm mm in
7.53% Stress Releif Required. To Avoid Stress Releif Increase The Thickness
Inputs
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Head Design Temperature Corrosion Allowance Allowable Stress Radiography Type Joint Efficiency
P Di Temp CA S
100.00
psi
To be entered by user
1.00
P i D 2(2 S 0.2 P) E
Result:
Min. Req. Design Thickness of Head Mill Undertolerence per UG-16 Min. req'd thickness of Head Select Head thickness t = 3.0495 0.300 to= 3.3495 4.0000 mm mm mm mm
Inputs
Note:
Dsign Code:
Cylinder Construction Material
P Di Temp CA
100.00
psi
2438.40 mm 650.00 0.00 35.00 F mm Degree Formula is not valid. See Div I for special analysis
psi
1.00
t!
Result:
Min. Req. Design Thickness of Conical section
Mill Undertolerence per UG-16 Min. req'd thickness of Conical section Select Conical section thickness
mm mm mm mm in
Inputs
Torispherical Head
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Head Design Temperature Corrosion Allowance Knuckle radius Allowable Stress Radiography Type Joint Efficiency Ratio
P L Temp CA r S
100.00
psi
To be entered by user
E L/r
1.00 16.00
t!
PLM 2 SE 0.2 P
mm mm mm mm mm in
Case 3:
SA-285 Gr. C
M !
1 (3 4
L r
t!
Result:
Factor M Min. Req. Design Thickness of Head Mill Undertolerence per UG-16 Min. req'd thickness of Head Select Head thickness M= 1.75 t = 17.41 0.300 to= 17.71 14.2875 9/16 mm mm mm mm mm in
7.87% Stress Releif Required. To Avoid Stress Releif Increase The Thickness
Inputs
Dsign Code:
Cylinder Construction Material
Internal Design Pressure Inner Diameter of Head Design Temperature Corrosion Allowance Allowable Stress Radiography Type Joint Efficiency Required thickness of Shell Actual thickness of Shell
P Di Temp CA S
psi mm F mm psi
To be entered by user
E tr ts
t C ! 0.33 r ts
t ! D C P SE
Result:
C Factor Min. Req. Design Thickness of Head Mill Undertolerence per UG-16 Min. req'd thickness of Head Select Head thickness C= 0.33 t = 45.8892 0.300 to= 46.1892 46.0000 mm mm mm mm mm
10.56% Stress Releif Required. To Avoid Stress Releif Increase The Thickness
SADDLE DIMENSIONS
Length A (mm)
Base Plate Web Plate Wear Plate Width Thickness Height Thickness Width Thickness Width C (mm) G (mm) (mm) H (mm) D (mm) K (mm) (mm)
304.8 355.6 406.4 457.2 508 558.8 609.6 660.4 711.2 762 812.8 863.6 914.4 965.2 1016 1066.8 1219.2 1371.6 1524 1676.4 1828.8 1981.2 2133.6 2286 2438.4 2590.8 2743.2 2895.6 3048 3200.4 3352.8 3505.2 3657.6
19,051 22,680 25,402 28,123 31,752 34,474 38,102 40,824 44,453 47,174 50,803 58,061 60,782 65,318 95,256 99,792 114,307 127,915 141,523 156,038 182,347 197,770 213,192 227,707 243,130 344,736 365,602 386,467 406,426 426,384 447,250 467,208 488,074
266.7 317.5 355.6 393.7 444.5 482.6 533.4 571.5 622.3 660.4 711.2 736.6 774.7 838.2 889 927.1 1066.8 1193.8 1320.8 1460.5 1587.5 1727.2 1854.2 1981.2 2120.9 2247.9 2374.9 2527.3 2641.6 2781.3 2908.3 3048 3175
101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 101.6 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 228.6 228.6 228.6 228.6 228.6 228.6 228.6 228.6 228.6 228.6 228.6 228.6 228.6
6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4
6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.7 12.7 12.7 12.7 12.7 12.7 19.05 19.05 19.05 19.05 19.05 19.05
101.6 101.6 101.6 101.6 101.6 152.4 152.4 152.4 152.4 152.4 152.4 279.4 279.4 279.4 279.4 279.4 279.4 279.4 279.4 279.4 457.2 457.2 457.2 457.2 457.2 457.2 457.2 609.6 609.6 609.6 609.6 609.6 609.6
6.35 6.35 6.35 6.35 6.35 6.35 6.35 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.7 12.7 12.7 12.7 12.7 12.7 19.05 19.05 19.05 19.05 19.05 19.05
304.8 330.2 355.6 381 406.4 431.8 457.2 482.6 508 533.4 558.8 584.2 609.6 635 660.4 685.8 762 914.4 990.6 1066.8 1143 1219.2 1295.4 1371.6 1447.8 1524 1600.2 1676.4 1752.6 1828.8 1905 1981.2 2057.4
88.9 101.6 127 152.4 165.1 177.8 190.5 203.2 215.9 228.6 241.3 254 279.4 304.8 330.2 355.6 406.4 457.2 508 558.8 609.6 660.4 711.2 762 812.8 863.6 914.4 965.2 1016 1066.8 1117.6 1168.4 1219.2
12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 25.40 25.40 25.40 25.40 25.40 25.40 31.75 31.75 31.75 31.75 31.75
THICKNESS OF SKIRT
LATER
Inputs
* Wind Load (From PVElite) * Height of Vessel * Moment * Outside Radius of Skirt * Joint Efficiency * Stress Value of Head or Skirt
P H MT R E
psi lbs
516 Gr-70 Temp(F) S (psi)
(-20) 20,000 20,000 20,000 20,000 20,000 20,000 20,000 19,400 18,800 18,100 14,800 12,000 9,300 6,700 4,000 2,500
78000.00
Formula used :
t!
12 M T 2W TR SE TRSE
500 600 650 700 750 800 850 900 950 1000
LATER
Inputs UG-45 b(2) for External Pressure
psi mm F psi mm
External Design Pressure Diameter of Shell/Head Design Temperature Allowable Stress of Shell Joint Efficiency Corrosion Allowance Formula used Result
t!
P D Temp S E CA
15.00
psi mm F psi mm
PD 2(SE 0.6 P )
PD 2( SE 0.6 P )
19.5691
mm
Thickness
3.9514
mm
Inputs UG-16(b)
Minimum thickness Minimum thickness Corrosion Allowance Result Thickness t 4.5875 mm t t CA
1/16 1.59 3.00
2.5113 3.00
mm mm mm
Final Result
Step 1: Step 2: Step 3: Step 4: Step 5: Max ( UG 45b(1) , UG 16b) Max ( UG 45b(2) , UG 16b) Max ( Step1 , Step 2) Min ( Step3 , UG-45 b(4)) Max ( Step4 , UG-45 (a))
P D Temp S E CA
psi mm F psi mm
PD 2( SE 0.6 P )
t Sch
mm
3.1529
mm
11.75
in
LATER
psi in F psi in
External Design Pressure Diameter of Shell/Head Design Temperature Allowable Stress of Shell Joint Efficiency Corrosion Allowance Formula used Result
t!
P D Temp S E CA
psi in F psi in
PD 2( SE 0.6 P )
PD 2( SE 0.6 P )
0.8535
in
Thickness
0.0315
in
Inputs UG-16(b)
Minimum thickness Minimum thickness Corrosion Allowance Result Thickness Thickness t t CA t t
1/16 1.59 3.00
mm mm mm mm in
4.5875 0.1806
Final Result
Step 1: Step 2: Step 3: Step 4: Step 5: Max ( UG 45b(1) , UG 16b) Max ( UG 45b(2) , UG 16b) Max ( Step1 , Step 2) Min ( Step3 , UG-45 b(4)) Max ( Step4 , UG-45 (a))
P D Temp S E CA
PD 2( SE 0.6 P )
400.00
0.00
in
t Sch
0.3297
mm
Thickness
0.14
in
6.35 6.35 6.35 6.35 6.35 6.35 7.92 7.92 7.92 7.92 7.92 7.92
Vessel Weight (Kg) 5,443 9,072 13,608 22,680 31,752 45,360 68,040 90,720 113,400 136,080
Dia of Hole Thickness of Lug D (mm) T (mm) 25.4 12.7 28.702 19.05 35.052 25.4 41.402 31.75 54.102 31.75 63.5 38.1 76.2 44.45 101.6 50.8 107.95 50.8 114.3 63.5
Radius of Outer arc R (mm) 38.1 50.8 54.102 63.5 88.9 114.3 127 152.4 165.1 177.8
Height of Lug Length of Lug H (mm) L (mm) 127 254 152.4 254 152.4 254 177.8 304.8 203.2 304.8 228.6 406.4 254 406.4 304.8 457.2 330.2 457.2 355.6 508
LATER
Butt Weld Input
Thickness of the Plate Bevel Angle Diameter to be Weld Total Area of Weld Total Area of Weld Allowable Stress of Material Bearable Load for Butt Weld t Theta D A A S F 16.00 56.00 1375.00 mm degree mm
Pressure Conditions
Design Pressure Diameter Area for Pressure Area for Pressure Load induced P D A A F 400.00 1375 1484140.63 2300.42 920169 psi mm mm2 in2 lbs
16735938 lbs
1718.79 %
Weld is O.K.
Wind Load (From PVElite) Height of Vessel with Skirt Moment Weight of Vessel Bolt Circle Area within Bolt Circle Circumference of Bolt Circle Maximum Tension Allow. Stress Value of Bolt Mat. No. of Anchor Bolts Req.Area of one Bolt Dia of Bolt from Table against Root Area Induced Stress in Anchor Bolts Corrosion Allowance for Bolt Formulas Used i Maximum Tension ( lb/in ) ii Req. Area of One Bolt ( Sq.in ) iii Stress in Anchor Bolt ( psi ) Resuslt: Required Diameter of Anchor Bolt Required Diameter of Anchor Bolt
P H M W AB CB T SB N BA d Sind CA
lbs ft 63,000.00 lbs-ft 11000.00 lbs 84.00 in 2 5,538.96 in 264 in 94.78 lb/in 15,000.00 psi
3000.00 21.00 8.00
in2 0.126 0.202 0.302 0.419 0.551 0.693 0.89 1.054 1.294
0.21
0.63
in
T ! 12
BA !
SB !
M W AB CB
5.621
TC B SBN
TC B BAN
0.75
in
19.05 mm
LATER
Nominal Thickness (in) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.3 1.5 1.7 2.2 2.5 2.9 3.4 3.8 4.2 4.7 5.3 5.4 6 Nominal Thickness (mm) 2.54 5.08 7.62 10.16 12.7 15.24 17.78 20.32 22.86 25.4 33.02 38.1 43.18 55.88 63.5 73.66 86.36 96.52 106.68 119.38 134.62 137.16 152.4 0 0 0 0 0 0 Temperature (F)
INTERPOLATION
Temp (F)
2.54 5.08 7.62 10.16 12.7 15.24 17.78 20.32 22.86 25.4 33.02 38.1 43.18 55.88 63.5 73.66 86.36 96.52 106.68 119.38 134.62 137.16 152.4 -55 -55 -55 -55 -55 -50 -45 -40 -35 -30 -20 -15 -10 0 5 10 15 20 25 30 35 35 38
-55 -55 -55 -55 -55 -50 -45 -40 -35 -30 -20 -15 -10 0 5 10 15 20 25 30 35 35 38
X1 X X2
-50 ? -45
Y1 Y Y2
-48.5
INTERPOLATION
X1 X X2 340.57 ? 359.93 Y1 Y Y2 81.35 85 85.95
355.9317