Epoch XT Training Presentation

EPOCH XT Training Presentation
Introduction and Basic Operation

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EPOCH XT
Product Overview
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EPOCH XT Product Overview
The EPOCH XT is the first in a new
generation of Ultrasonic Flaw
Detectors from Olympus NDT.
Released in August of 2006,
The EPOCH XT has been designed to
set a new standard for flaw detector
performance. The XT instrument
platform is completely new and unique.
The instrument is 100% digital with
highly accurate analog signal
reproduction, and precise digital
filtering.
The EPOCH XT has also been
designed to withstand the harsh
environments that are common in the
NDT field with its rugged design and
IP67 environmental rating.
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EPOCH XT Key Features
EN12668-1 Compliant The EPOCH XT is the only
Olympus NDT Flaw Detector to meet this specification.
Case sealed to IP67 Instrument case is designed to be
completely sealed against water for use in harsh
environments
Battery Flexibility The EPOCH XT can be used with
Lithium Ion, Nickel Metal Hydride, or Alkaline C-Cell
Batteries
Color Liquid Crystal Display (LCD) Provides good
visibility in a variety of lighting conditions with user
selectable color schemes
USB Host and USB Client Ports
EPOCH XT Key Features Standard Software

The EPOCH XT is offered with several standard software
features that were previously sold as added-cost options:
Standard Dynamic DAC/TVG
Standard Curved Surface Correction
Standard PRF Adjustment from 10Hz to 1000Hz in 10Hz increments.
At release the EPOCH XT
has three software options:
DGS/AVG
AWS D1.1 / D1.5
GageView Pro 3.1
EPOCH XT Key Features Onboard Reporting

The EPOCH XT allows the
operator to develop inspection
reports on the instrument and
directly print them using the
USB Host connection to a
PCL5 USB printer.
Document is .html format
All headers can be customized
in the instruments datalogger.
Each ID in a file is printed on a
separate page.
EPOCH XT Key Features Measurement Flexibility

The EPOCH XT can display up to 5 measurements on the live screen
Gate 1 and Gate 2 are completely independent unless the operator
chooses to have Gate 2 track Gate 1 (Echo-to-Echo mode).
Operator chooses measurements most relevant to his inspection.
Available measurements include: Thickness, Soundpath, Surface Distance,
Depth, Min & Max Depth, Amplitude, Min & Max Amplitude, Amplitude to Curve, dB to
Curve, Flat Bottom Hole Size, Overshoot, AWS D1.1 Rating, and Gate 2 Gate 1
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EPOCH XT Key Features Corrosion Thickness
Gage Datalogger Files
Many customers use EPOCH flaw detectors for thickness surveys for
various reasons.
The EPOCH XT datalogger has been designed to make thickness
surveys more convenient by offering all of the file types found in the
37DL PLUS Corrosion Thickness Gage.
File Types:
Incremental
Sequential
Seq. with Custom Pt.
2D
2D with Custom Pt.
2D EPRI
3D
Boiler
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EPOCH XT
Common Applications + Features
Weld Inspection
Standard DAC/TVG
AWS D1.1 / D1.5 Option
Soundpath Leg Grid Mode
Onboard Reporting
Both gates may be used to
take measurements
Forging Inspection
Standard DAC/TVG
TVG Table
Onboard DGS/AVG Option
Keypad adjustable PRF
500+ inch range
475V Tunable Square Wave
Pulser
Composite Insp.
Tunable square wave
pulser with PerfectSquare
Technology
475V max pulse energy
Digital Filters
TVG Table
Corrosion Surveys
37DL+ file types
Large memory capacity
Onboard reporting
File Summary view
Database download to
USB drives.
Casting Inspection
Tunable square wave
Technology
Digital Filters
TVG Table
Boiler Inspection
Superior EMAT
performance
37DL+ file types
Large memory capacity
Onboard reporting
File Summary view
Database download to
USB drives.
Thin Materials
PerfectSquare
technology allows excellent
near surface resolution
Spike Mode available
First Peak Measurement
Mode
50V pulse energy setting
Plastic Inspection
Tunable square wave
Technology
Digital Filters
TVG Table
Capabilities will be further expanded with Phase II development.
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EPOCH XT
Physical Features
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EPOCH XT Dimensions
Weight: 4.7 lbs. (2.1kg)*
Height: 10.9 in. (277mm)
Case Width: 5.5 in. (140mm)
Thickness at hand: 2.0 in. (50mm)
Thickness at screen: 2.5 in. (63mm)
* Weight with Lithium Ion Battery
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EPOCH XT Transducer Connections
BNC or Large LEMO transducer posts are available at the
same price.
BNC connectors are designed to be sealed to IP67. Caps are
provided to protect unused connector in wet environments
LEMO connectors do not meet IP67. Will be supplied with a protective
rubber cap, but these still must be protected from water.
Standard size LEMO connectors for IP67 are not available but we are
pursuing other connection possibilities.
It is possible to switch connector types, this must be
performed at an authorized Olympus NDT service center.
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EPOCH XT IP67 Environmental Rating
The EPOCH XT is designed to meet the requirements of IP67
This test means that the instrument can be submerged in 3 ft of water for 30
minutes and no liquid will enter the case.
This test has been conducted and passed several times. The instruments
actually float and must be weighted down to conduct the test.
HOWEVER
ONDT does not recommend that operators
submerge their instrument for any reason.
The EPOCH XT is not suitable for use
underwater.
ONDT will not cover internal water damage
under warranty in most cases.
The IP67 rating is intended to provide a
concrete specification that communicates
the environmental durability of the
instrument. Operators must still use their
best judgment before exposing the
instrument to a harsh environment.
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EPOCH XT Handstrap Design
Bi-directional design for left or
right handed operation
Three mounting locations are
built into the instrument case
Switch hand strap from one side
to the other without any tools
Side mounting points
Fixed bottom mounting point
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EPOCH XT Integrated D-Rings
The EPOCH XT has four integrated
D-Ring connectors that allow the use
of a chest harness.
The D-Ring mounting locations are
extremely rugged.
Removal of D-Rings will not affect
the instruments seal.
Top D-Rings are mounted at the
pipestand mounts.
Bottom D-Rings are mounted at the
lower corners of the instrument.
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EPOCH XT Pipestand Design
The EPOCH XT has a completely
new pipestand design.
Compact
Lightweight
Durable
Simple adjustment just pull the
stand to the desired position,
you do not need to pull or push
at the instrument mounting
points.
Easily removable
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EPOCH XT Battery Door
Quick release fasteners allow
access to the battery compartment
without the use of tools.
Built-in channels hold alkaline C-
Cell batteries in place.
Membrane vent sealed with Gore-
Tex
TM
to keep moisture out while
allowing gases to exit.
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EPOCH XT USB Connection Door
Sealed door protects USB Host,
USB Client, and AC Adaptor
connections.
Sealed with thumb screws to allow
access without the use of tools.
USB Client used for communication
with a PC (GageView Pro)
USB Host used for direct printing
and for database backup to USB
drives.
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EPOCH XT Optional Hardware I/O
The sealed 16 pin Lemo connection on the top of the
EPOCH XT is called the Hardware I/O connection.
This connection is an option on all EPOCH XTs.
All instruments will ship with this connection at no
additional charge until October 2006.
This connection is currently used for Alarm Outputs,
Trigger Input, and Sync Out.
Future uses include the instruments encoder interface.
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EPOCH XT
Hardware Design
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Unique Digital Architecture
The EPOCH XT is the first of a new generation
of instruments from Olympus NDT.
The EPOCH XTs 100% digital architecture is the
first of its kind.
This allows performance and features that have
never been available on portable ultrasonic flaw
detectors.
Three patents have been filed based on the
EPOCH XTs design to protect our significant
advantages over the competition.
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High Dynamic Range Receiver
The EPOCH XTs receiver design allows class leading performance
Excellent Signal-to-Noise performance
High Dynamic Range (usable gain range)
Over 100dB for all filter settings
Unique EPOCH XT only features:

Full gain adjustment on frozen waveforms.
Amplitude measurement accuracy of 0.25%
Unprecedented TVG performance with 110dB
of dynamic gain in a setup and 100dB/usec
slopes between points. *depends on filter setting
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Digital Receiver Filters
Digital Receiver Filters provide many advantages over the analog
filters used in competing equipment and in the EPOCH 4 series.
Advantages include:
Highly accurate filter performance
Elimination of variability due to components
New and/or custom filters can be created
and implemented through software updates.
*This is not going to be a free service. If a
customer is interested we would have to quote
this as an added-cost feature.
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The EPOCH XT is has three built in measurement modes:
Highest Peak (Peak) Measurement
Edge (Flank) Measurement
First Peak Measurement measures the first peak in Gate 1 or Gate 2.
This feature is typically used to make accurate thickness
measurements on thin materials.
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EPOCH XT Keypad Design
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EPOCH XT KEYPAD (English)
5 Function Keys
Three setup menus
for display settings,
measurements and
general instrument
preferences.
Region within gray line
used for direct alpha-
numeric character entry.
Active whenever
instrument is in EDIT
MODE or when operator
presses [ALPHA/NUM].
Main navigation area
is similar to EPOCH
4 series.
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EPOCH XT KEYPAD (International)
5 Function Keys
Three setup menus
for display settings,
measurements and
general instrument
preferences.
Region within gray line
used for direct alpha-
numeric character entry.
Active whenever
instrument is in EDIT
MODE or when operator
presses [ALPHA/NUM].
Main navigation area
is similar to EPOCH
4 series.
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New Keypad Functions
Direct Entry of Parameter Values:
The EPOCH XT keypad has an integrated alphanumeric section.
This section is primarily used to enter characters in the instruments
datalogger, similar to the EPOCH 4 series.
This section may also be used to directly enter
parameter values for rapid adjustment. This is
easily accomplished by following the steps below:
1. Press the button for the desired parameter.
2. Press the [Alpha/Num] key.
3. Punch in the value on the keypad.
4. Press [Enter].
To set the GAIN to 55dB, you would press:
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Coarse and Fine Parameter Adjustment
Parameters in the EPOCH XT have three
adjustment methods available:
Direct Entry
Function Key Presets
Slewing with the Arrow Keys
In order to speed up adjustments with the Arrow keys, the EPOCH XT has a new
feature that allows most parameters to be adjusted in Coarse or Fine increments
with the Arrow keys.
The UP and DOWN Arrow keys are used for COARSE adjustments.
The LEFT and RIGHT Arrow keys are used for FINE adjustments.
In most cases, the coarse and fine steps have been defined for the operator. For
the GAIN adjustment the operator may set his preferences in the INST SETUP
Menu EditPara TAB. The default setting is 6dB for Coarse steps and 0.1dB for
Fine steps.
FINE
COARSE
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Delay Function:
The EPOCH XT has a new Delay function, also known as Display Delay.
This function is used to move the time (distance) area that is currently
viewed onscreen without affecting the calibrated zero offset position.
This feature has been available on competing instruments for quite awhile,
but the EPOCHs have only had a ZOOM function available. The EPOCH XT
also retains the ZOOM feature for Gate 1.
DELAY
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Meas / Reset Function:
The MEAS/RESET function is similar to the same function in Olympus NDT
Thickness Gages.
This button is used to exit from menus and return to the live A-Scan
measurement screen.
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EPOCH XT
User Interface
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EPOCH XT Software User Interface
The EPOCH XT has a completely new software user interface design.
Some of the highlights of the new design are listed below:
More modern appearance with better organization of parameters.
Split screen and full screen display modes that are familiar to EPOCH
operators
Multiple color schemes to maximize visibility in various lighting conditions
New grid display modes for X and Y axes meet various market needs
5 user customizable measurement locations
New tabbed menu structure similar to MG2 series
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EPOCH XT Display (Split Screen)
5 Function Presets
4 Measurement Locations
Dual Gate Icons
Battery Indicator
New Delay Setting
PRF Adjustment
File and ID Names
NOTE: The fourth
(large) measurement
location can be split in
half to display the fourth
and fifth measurement if
activated by the
operator.
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EPOCH XT Display (Full Screen)
5 Function Presets
4 Measurement Locations
Dual Gate Icons
Battery Indicator
New Delay Setting
Range Display
Leg Indication
File and ID Names
NOTE: The fourth
(large) measurement
location can be split in
half to display the fourth
and fifth measurement if
activated by the
operator.
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EPOCH XT Color Schemes
The Factory Color Scheme is the default setting for the EPOCH XT.
This color scheme provides excellent indoor visibility. It has been
designed to provide color differentiation between parameter labels,
settings, and units, and also between measurement icons and
the displayed readings.
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The screenshots below show the Outdoor Color Scheme.
The Outdoor Color Scheme is designed to allow good display
visibility in direct sunlight.
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The ELD Color Scheme is shown in the screenshots below.
The ELD Color Scheme is an alternative to the Factory indoor color
scheme. This scheme has been designed to be similar to the ELD
displays in previous generation equipment with some improvements.
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EPOCH XT Grid Modes
The EPOCH XTs grid display modes have been enhanced to meet
global market needs and competitive instrument features.
The X-Axis has three display modes:
Standard: 10 equally spaced grid lines. Same as EP4 series
SoundPath: 5 equally spaced grid lines that show sound path
measurements. Based on Delay and Range settings.
Leg: This mode displays up to 5 grid lines labeled LEG1 to LEG5. These
grid lines correspond with the skip distance for your angle beam setup.
The Y-Axis has two display modes:
100%: Displays amplitude from 0 to 100% screen height just like the EPOCH
4 Series. Amplitude is measured to 110%.
110%: Displays amplitude from 0 to 110% screen height. Allows easy
instrument setup to 100% for linearity or other system checks.
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EPOCH XT Grid Modes
Standard X-Axis Display Examples:
100% A-Scan 110% A-Scan
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EPOCH XT Grid Modes
Soundpath X-Axis Display Examples:
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EPOCH XT Grid Modes
Leg X-Axis Display Examples:
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EPOCH XT Setup Menus
The EPOCH XT has three setup menus that are used
to control various instrument functions.
DISPLAY SETUP MEAS SETUP INSTR SETUP
This strategy has been implemented because the
EPOCH 4 series menu has gotten complex and
many levels deep. The three separate menus
organize functions more logically.
This structure also allows us to take advantage of a
tabbed menu structure similar to the MG2 / 35 series
instruments.
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EPOCH XT Setup Menu Structure
All of the menus in the EPOCH XT have been organized in a similar
manner and the navigation within the menus is standardized.
There are four types of controls that are found within a menu:
TABS
SUB-LEVEL TABS
CONTROL GROUPS
PARAMETERS
Navigation and adjustment is accomplished by using the arrow
keys and the enter key. In some cases the operator may use the
direct entry method to enter parameter values if desired.
NOTE: Full instructions for menu navigation can be found in the instrument operating manual.
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EPOCH XT Setup Menu Navigation
TABS run across the top of the display when the operator enters one
of the setup menus:
The operator uses the Left and Right Arrow keys to move from one tab
to the next. The active tab is highlighted by the instrument. The
operator presses the [ENTER] key to select and move into a TAB.
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SUB-LEVEL TABS run vertically on the left side of the display. These
are only present in some of the EPOCH XT TABS.
In the screenshot to the left the operator
has already selected the TAB EditPara by
highlighting it and pressing [ENTER].
The operator is now navigating through a
set of vertical SUB-LEVEL TABS. He must
use the Up and Down Arrow keys to select
a tab (highlight it), and press [ENTER] to
enter the SUB-LEVEL TAB.
Pressing [2
nd
F], [ENTER] will bring the
operator back to the EditPara TAB.
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CONTROL GROUPS are sets of PARAMETERS that have been
grouped together based on their function. These are located within
TABS or SUB-LEVEL TABS depending on the setup menu. CONTROL
GROUPS are usually surrounded by a box for visual reference.
In the screenshot to the right you
see the Meas TAB in the MEAS
SETUP Menu.
This TAB contains two
CONTROL GROUPS.
CONTROL GROUP 1
CONTROL GROUP 2
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In this example the operator has used the Left and Right Arrow Keys to select the
Meas TAB. To enter the first CONTROL GROUP he must press [ENTER]. To
enter the second CONTROL GROUP he must press [ENTER] again. Since there is
no third CONTROL GROUP in this TAB, pressing the [ENTER] key again will bring
the operator back to the Meas TAB.
1
st
[ENTER] Press 2
nd
[ENTER] Press 3
rd
[ENTER] Press
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PARAMETERS are selected (highlighted) using the Up and Down
Arrow keys. They are typically adjusted using the Left and Right
Arrow keys, but in some cases the operator may use direct entry.
In the screenshot to the right the
operator has used the [ENTER] key to
select CONTROL GROUP 2, and the
Up and Down Arrow keys to select the
X Value PARAMETER.
The Value of the X Value
PARAMETER is adjusted using the Left
and Right Arrow keys, or by pressing
[ALPHA/NUM], entering the desired
value, and then pressing [ENTER].
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EPOCH XT Display Setup Menu
This menu is used to control how the instrument will display
information on the screen. There are two tabs within this menu:
Color TAB:
Controls for instrument color scheme
Brightness control
Shows examples of display appearance for a selected color scheme
A-Scan TAB:
BASELINE BREAK selection
Live A-Scan and Peak Mem/Hold A-Scan filled or hollow
Grid setup for X and Y axes.
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DISPLAY SETUP MENU TABS
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EPOCH XT Measurement Setup Menu
This menu is used to select the 5 displayed measurements, control
gate measurement modes, and to setup options/features like
DAC/TVG, DGS, AWS, etc. There are three tabs:
Meas TAB:
Select displayed measurements
Select units (in, mm, usec)
Select measurement resolution for thickness and amplitude
Calibration mode Soundpath or Depth
X-Value same as EP4 series X-Correct
CSC setup (now a standard feature)
Select Trigger Mode
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Gates TAB:
Activate Gate 2 Tracking. This forces Gate 2 to track the position of a
measurement in Gate 1 similar to Echo-to-Echo in an EPOCH 4.
GATE 1 Measurement Mode (PEAK, EDGE, FIRST PEAK)
GATE 2 Measurement Mode (PEAK, EDGE, FIRST PEAK)
GATE 1 Polarity (DEFAULT, POS, NEG)
GATE 2 Polarity (DEFAULT, POS, NEG)
Options TAB
DAC/TVG
DGS/AVG
AWS
More to come
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MEAS SETUP MENU TABS

MEAS SETUP MENU TABS
EPOCH XT Instrument Setup Menu

INSTR SETUP This menu is used to select preferences, regional
settings, control Editable Parameters, and check instrument status.
General TAB:
Pulser Mode (Square or Spike)
Filter Group (Standard or other custom groups)
Language
Key Beep
Alarm Beep
All Lock
Cal Lock
Locale for Radix and Date Pattern
Temperature Calibration mode (Auto or Manual)
Date and Time settings
EPOCH XT Instrument Setup Menu

INSTR SETUP This menu is used to select preferences, regional
settings, control Editable Parameters, and check instrument status.
EditPara TAB:
Editable Parameters similar to EP4 series
Status TAB:
Instrument information
Splash Screen TAB
Setup company info for startup screen
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INSTR SETUP MENU TABS
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INSTR SETUP MENU TABS
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EPOCH XT
Software Options
1
EPOCH XT DAC/TVG
The EPOCH XT DAC/TVG feature is standard in all instruments. This
feature is similar to the Advanced DAC/TVG option in the EPOCH 4
series instruments with improvements.
DAC/TVG Operation Modes:
ASME
ASME III
CUSTOM
JIS
20-80%
TVG Table
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EPOCH XT DAC/TVG Activation
DAC/TVG is setup and activated in the MEAS SETUP menu under the
Options TAB as shown in the screenshot below:
Once the desired DAC/TVG
mode has been selected the
operator presses the
[MEAS/RESET] key.
The operator will be returned to
the live screen and the EPOCH
is ready to acquire DAC/TVG
points.
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EPOCH XT DAC/TVG Setup
The DAC/TVG Setup Procedure is the same for ASME, ASME III,
Custom and JIS DAC modes.
DAC/TVG Setup Steps:
1. Position Gate 1 over the first echo.
2. Press [F5] (Auto 80%)
3. Press [F1] to capture the point
4. Position Gate 1 over the next echo
5. Repeat steps 2-4 until all points are
captured.
6. Press [F4] (DONE) to complete the
setup.
Other Functions:
DELETE Deletes the last captured
point.
ERASE Erases the entire DAC/TVG
setup.
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EPOCH XT DAC/TVG Operation
Once the DAC/TVG points have been captured the operator is ready to
use the instruments DAC/TVG setup. The curves are fully dynamic
with Range, Delay, Gain, and Zoom. The F-Key Functions are:
F1 = DAC/TVG View Switches between
the DAC and TVG views of the setup.
F2 = DAC/TVG Gain Allows the operator
to move the DAC/TVG curves and
the echoes vertically to achieve
accurate and code-compliant defect
sizing.
F3 = Gain Step This parameter sets the
adjustment step for DAC/TVG Gain.
F5 = Next DAC/TVG Rotates through
the available DAC/TVG curves.
Measurements are taken based on
the currently selected curve (double
thickness on screen).
Special DAC/TVG Modes - Custom

The Custom DAC/TVG feature allows the operator to setup up to three
warning curves (plus the main curve) from +10dB to -24dB from the
main curve. The operator must choose the number of curves in the
activation procedure. After that, the setup is the same as ASME DAC.
Special DAC/TVG Modes 20-80%

20-80% DAC uses a combination of DAC and TVG to keep the DAC
curve between 20% and 80% screen height. The only difference in the
setup procedure is that the operator does not use the Auto-80%
feature before each point is captured.
Special DAC/TVG Modes TVG Table

The TVG Table in the EPOCH XT is an advanced feature that is used to
create fully customized TVG setups. These setups are not linked to
any DAC setup. Typical uses include:
Building custom TVGs for immersion inspection
Building TVGs for large forging inspections using DGS/AVG diagrams
for the transducer that will be used
Suppress Interface and Backwall echoes to achieve better near and far
surface resolution.
Eliminating near surface noise in materials like composites while using
high gain in the far field to see clearly see the backwall and far surface
defects.
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In the example below the TVG Table is being used for three purposes:
Equalize defect echo heights throughout the test piece
Suppress the interface echo when the sound enters the test piece. This
allows near surface defects to be detected.
Suppress the backwall echo so it can be monitored on-screen and to
allow detection of far surface defects.
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Near Surface Defect Far Surface Defect
TVG Table Specifications are by far best in class:
Dynamic Gain Adjustment 110dB (competitors offer 40dB)
Slope Up to 100dB/usec* (competitors offer 12dB/usec to 40dB/usec)
Number of Points 50 (competitors offer 10 to 20 points)
*Depends on Filter Setting
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EPOCH XT DGS/AVG
The EPOCH XT offers DGS/AVG as an added-cost option. The
functionality of the option is very similar to the onboard DGS/AVG
option in the EPOCH 4 series. All recent updates in the EPOCH 4
series have been carried over into the EPOCH XT.
Registration Level is adjustable on the
live screen.
Delta Vt (Transfer Correction) is
adjustable on the live screen.
X-Value is adjustable in DGS/AVG setup.
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DGS/AVG Activation
The DGS/AVG option is activated in the MEAS SETUP menu under the
Options TAB. The Activation steps are listed below:
1. Turn DGS/AVG ON
2. Select Probe Type
a. Library Straight Beam
b. Library Angle Beam
c. Library Dual
d. Custom Straight Beam
e. Custom Angle Beam
3. Select Probe
4. Select Reference Reflector
5. Enter Transfer Correction
6. Enter Registration Level
7. Enter Warning Level
8. Enter Attenuation Corrections
9. Enter X-Value for AB Probes
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DGS/AVG
After all of the DGS parameters have been setup, the operator presses
[MEAS/RESET] to return to the live screen. He must capture the echo
from his reference reflector and the instrument will draw the DGS/AVG
curves on the display.
Press F1 to capture reference echo. Size defects with DGS/AVG Curve
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EPOCH XT AWS D1.1 / D1.5
The EPOCH XT AWS D1.1 / D1.5 Software Option is
intended to assist operators performing weld inspections
according to AWS D1.1 / D1.5 regulations.
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EPOCH XT AWS D1.1 / D1.5
While performing the inspection, the EPOCH provides the operator
with the calculated D value (A-B-C=D) used to evaluate welds.
A (Indication Level): Automatically calculated in the EPOCH 4 for any
indication echo less than 100% Full Screen Height.
B (Reference Level): User entered at instrument calibration.
C (Attenuation Factor): Automatically calculated based on the EPOCH
Soundpath Calculator.
The EPOCH saves all data for A, B, C, and D for later review and
inspection report generation.
AWS Activation
The AWS D1.1 / D1.5 Option is activated in the MEAS SETUP Menu
under the Options TAB.
AWS Activation
After AWS D1.1 / D1.5 is turned ON, the operator must capture a
reference echo. This is shown in the screenshots below:
AWS Measurement
Once the reference echo has been captured the EPOCH XT will
automatically provide a D rating for a non-saturated gated reflector.
This is shown below:
The instrument will store all setup parameters, measurements, the
A-Scan, as well as the values for A, B, C, and D from the AWS
formula.
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EPOCH XT
Calibration
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Straight Beam Calibration
Materials:
CABLE
BCM-74-6
COUPLANT
B-2
TRANSDUCER
A109S-SM
TEST BLOCK
2214E
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Parameters Reset
Parameters Reset will revert to the factory default settings.
PRESS:
In the RESETS section,
Select PARAMETERS:
Press to Exit this SETUP when completed
To Reset
To Confirm
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Place a Drop of Couplant on the .200 and .500 Steps and
set the transducer on the .200 (THIN STANDARD) step.
INSTRUMENT PARAMETERS SETUP
10 dB of Gain =
.2320 in/uS Velocity =
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INSTRUMENT PARAMETERS SETUP
5 Mhz Transducer =
1.5 8.5 Filter =
1 Range =
8`
CAPTURE AND CALIBRATE
Gate 1 Start
= .200
Gate 1 Width
= .200
Echo Height = 80%
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Calibrate to .200 Step
Enter .2
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Move the transducer to the .500 step (THICK STANDARD)
Gate 1 Start = .500
Echo Height = 80%
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Calibrate to .500 Step
Enter .5
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Straight Beam Calibration is complete.
Capturing Echoes with the gate will give you readings in
the top right. Editing the placement of these readings can
be done in the MEAS SETUP Menu.
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Angle Beam Calibration
Materials:
CABLE
BCB-74-6
COUPLANT
B-2
TRANSDUCER + WEDGE
A431S-SM
ABWS-6-45
TEST BLOCK
TB7541-1
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4 Steps for an Angle Beam Calibration
1. Locate the Beam Index Point (BIP) of the Probe.
2. Verify the Refracted Angle
3. Calibrate for Distance (Using the Auto-Cal Feature)
4. Calibrate for Sensitivity
99
Parameters Reset
Parameters Reset will revert to the factory default settings.
PRESS:
In the RESETS section,
Select PARAMETERS:
Press to Exit this SETUP when completed
To Reset
To Confirm
91
INITIAL SETUP
50 dB of Gain =
.1280 in/us Velocity =
45 Deg Angle =
2.25Mhz Transducer =
10 Range =
.5 4.0 Mhz Filter =
2.27 Mhz
9?
Locate the Beam Index Point:
1. Align the wedge with the zero mark on the IIW Type I Block
2. Move the transducer forward and backward until the echo amplitude from the 4 arc
is peaked (The Peak Memory can be used for this by pressing: )
3. After the signal has been peaked,
mark on the wedge directly over the
zero mark on the IIW. This is the
Beam Index Point.
1/4 Locate Beam Index Point
9`
Verify the Refracted Angle
1. Position the transducer over the appropriate angle mark on the IIW Block (In this
case it is the 45 deg located on the bottom side of the IIW).
2. Mover the transducer forward and backward to peak up echo from the large
circular hole in the block. Peak Memory aids in this process by pressing .
2/4 Verify Refracted Angle
94
Verify the Refracted Angle
After the signal is peaked, hold the transducer stationary. Verify that the Beam
Index Point mark on the wedge is equal to the degrees called out on the IIW
Block.
This is the REFRACTED ANGLE for the transducer and wedge.
If the Beta Value differs from the one initially entered, enter a new angle by
pressing and fine tuning the angle using keys.
2/4 Verify Refracted Angle
9
1. Couple the transducer to the IIW Block so that the
Beam Index Point is directly over the 0 deg mark.
4
1
2. Adjust Gain so
that 2 waveforms
are observed
(the 4 and 9).
3/4 Calibrating for Distance
9
Peak the 4 echo using
Press to capture the
echo and press Auto-8
With the Gate on the 4 echo,
press then
Enter
Then to continue
Note: The Peak Mem must be turned off before pressing the CAL key
9
Move the Gate to the 9
echo and bring it to 80%
Auto-80 Feature
Press then
Enter the distance of 9 by
followed by
98
On the underside of the IIW
Block, peak the 0.060 hole
GATE button, bring the peak
of this echo to 80%
Press then
This sets the Ref Gain
0.060 side
drilled hole
4/4 Calibrating for Sensitivity
99
The Reference Gain has
been set.
To adjust Scanning dB:
In 6.0 dB Increments
4/4 Calibrating for Sensitivity
In 0.1 dB Increments
199
EPOCH XT
Datalogger
191
EPOCH XT Datalogger
The EPOCH XT has an advanced datalogger designed for typical flaw
detection use and also for corrosion thickness gauging surveys.
The datalogger is located in a menu similar to the three setup menus
discussed previously.
The datalogger allows the operator to setup several file types
Incremental
Sequential
Seq. with Custom Pt.
2D
Up to 10,000 IDs may be saved. Every ID contains: Operator selected
measurements, A-Scan, Instrument Setup, Software Option Setup,
Alarm Conditions, Display Flags/Markers, and Peak Mem / Peak Hold
conditions.
2D with Custom Pt.
2D EPRI
3D
Boiler
19?
EPOCH XT Datalogger
The operator has the ability to enter additional information for each file
created:
Description
Inspector ID
Location Note
Onboard Reports with customized
headers may be created.
Instrument Parameter and Database
resets may be performed
19`
EPOCH XT Datalogger Menu
PRESS:
194
EPOCH XT Datalogger Menu
19
EPOCH XT File Open TAB
The File Open TAB displays a list of all of the files in the EPOCH
XTs datalogger.
The operator uses the Up and Down Arrow Keys to highlight the
desired file.
For the highlighted file the instrument will display:
Filename
File Type
Date and Time Created
Description
Inspector ID
Location Note
There are two levels of Function
key presets in this TAB.
Level 1
Level 2
19
File Open Tab Function Key Descriptions
OPEN This will open the selected file and return the operator to the
live screen. This does NOT recall any instrument setup parameters.
This function only makes the opened file the current save-to location.
CONTENTS This function allows the operator to view the individual
stored IDs within a file. You will see all stored measurements, the A-
Scan, Setup Parameters, etc.
SUMMARY This function allows the operator to view the saved
measurements for each stored ID within the file.
CANCEL Returns the operator to the live A-Scan display.
19
File Open Tab Function Key Descriptions continued
RENAME Allows the operator to rename the file in a popup box as
shown in the screenshot below:
CLEAR Clears data stored within the selected file.
DELETE Deletes the selected file and all data.
198
EPOCH XT File CONTENTS
When the operator view the contents of a file he will see a scrollable
window as shown in the screenshots below:
The operator uses the up and down arrow
keys to view the entire ID.
The top of the window shows the A-Scan and
instrument measurements.
The bottom of the window shows the
instrument setup parameters and any
additional measurements. In this case you
see AWS D1.1 related measurements
displayed at the bottom of the ID window.
The operator uses the Left and Right Arrow
keys to move from one ID to the next within
the file.
199
EPOCH XT File CONTENTS
window as shown in the screenshots below:
File CONTENTS Function Key Descriptions:
FIRST Jumps to the first ID in the file.
LAST Jumps to the last ID in the file.
RECALL Recalls the selected ID and returns to the
live screen. The instrument setup will be frozen on recall.
The operator must press [MEAS/RESET] to begin
inspecting.
CLEAR Clears the data in the selected ID
FIND Allows the operator to type in the name of an ID
and jump directly to it.
119
EPOCH XT File SUMMARY
window as shown in the screenshot below:
This window shows a list of all of
the IDs within the file, the
measurement units (in, mm, or
usec), and the measurements that
the operator has chosen to store.
Up to 5 measurements can be
stored and viewed for each ID#.
ID# File Name Measurements Unit
111
EPOCH XT Create TAB
The EPOCH XT Create TAB allows the operator to setup and create
new files that will be placed in the list located under the Open TAB.
The Create tab is made up of several CONTROL GROUPS. These will
change based on the file type that is being created. In general, the file
creation procedure is:
1. Select the file type
2. Name the file
3. Setup an ID prefix if desired
4. Build the ID list
5. Select ID increment method
6. Enter description if desired
7. Enter inspector ID if desired
8. Enter location note if desired
9. Press F1 to CREATE the file
11?
EPOCH XT Page Setup TAB
The PageSetup TAB is used to generate onboard reports in the
EPOCH XT. This TAB provides the operator with up to 8 Labels and
Headers that will appear at the top of a printed report. These reports
may be printed directly from the instrument to a PCL5 compatible USB
printer.
The operator also uses this tab
to setup the onboard printer
driver for laser jet or bubble jet,
draft mode or high quality, and
color or black and white.
11`
EPOCH XT Sample Report
114
EPOCH XT Resets Tab
The Resets TAB is used to reset the instrument to the condition it was
in when it shipped from the factory.
Master / Database Resets all parameters and clears the instruments
datalogger. This will also shut down the instrument.
Parameters Loads the factory default setup parameters and returns
the operator to the live A-Scan display.
Editable Parameters Reloads factory
values for all function key presets.
11
EPOCH XT
Accessories
11
EPOCH XT Accessories
Batteries When placing an order you will be able to specify NiMH or
Lithium Ion battery. The instrument
and its external charger can charge
both battery types.
C-Cells All EPOCH XTs have the
ability to use Alkaline C-Cell
batteries. Every instrument will ship
with a foam block to help hold C-Cell
batteries in place before the battery
door is closed.
11
External Charger The EPOCH XT
has an external smart battery
charger available as an option. This
battery charger has the ability to
calibrate these batteries periodically
greatly extending their useful life.
Sun Shade The sun shade casts a
shadow on the EPXT display. Outdoor
conditions might require this
accessory for better visibility. The sun
shade grips onto the XXX with or
without the Rubber Boot.
118
Hardware I/O This option should be ordered when the instrument is
ordered because an upgrade requires the instrument to be sent to a
service center.
Hardware I/O cable We are designing a 16 pin LEMO cable to match
the instruments I/O port. The cable will not have a connection on the
non-instrument end. This cable will be supplied with an output diagram
for integration.
Rubber Boot The rubber boot
features an removable plastic window
that protects the instruments
permanently bonded display window.
119
Chest Harness The EPOCH 4 chest harness is available for use with
the EPOCH XT. Since D-Rings are case mounted the Rubber Boot is
not required for chest harness use.
Transport Case The EPOCH XT Transport case is being designed to
allow more storage of transducers, extra batteries, cables, couplant, etc.
1?9
Questions??

Epoch XT Training Presentation

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Epoch XT Training Presentation

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EPOCH XT Training Presentation

Introduction and Basic Operation

EPOCH XT Key Features Standard Software

EPOCH XT Key Features Onboard Reporting

EPOCH XT Key Features Measurement Flexibility

Excellent Signal-to-Noise performance

High Dynamic Range (usable gain range)

Over 100dB for all filter settings

Unique EPOCH XT only features:

EPOCH XT Setup Menus

EPOCH XT Instrument Setup Menu

EPOCH XT Instrument Setup Menu

Special DAC/TVG Modes - Custom

Special DAC/TVG Modes 20-80%

Special DAC/TVG Modes TVG Table

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