Informe 4 Tercera Unidad

SISTEMAS CAD-CAM
FACULTAD DE ELECTROMECNICA
PRACTICA N4
Nombre: Patricio Yupangui
Nivel: 4to
Fecha: 13 01 - 2012
I.
TEMA:
PROGRAMACIN CON MASTER CAM

II.
OBJETIVOS:
II.I
Objetivo General:
II.II
Objetivos Especficos:
III.
Familiarizarse con el entorno Master Cam

Crear figuras simples en 2D
Editar, modificar y visualizar figuras 2D
Exportar e importar archivos
Seleccionar y configurar la maquina y herramienta
Calcular velocidades y avances
Seleccionar la operacin de mecanizado
Visualizar al fresado virtual
Obtener el programa CN
MATERIALES:
IV.
Programar con Master Cam
Plano de pieza 2D
Software MasterCam
MARCO TERICO
IV.I.I CONCEPTOS:
1. Mastercam:
SISTEMAS CAD-CAM
Mastercam es el mejor programa CAD/CAM en el mercado ya que nos permite la creacin de lneas, crculos, arcos
hasta la generacin de superficies en tres dimensiones, para posteriormente agregar sus operaciones de corte,
como barrenos, corte de contornos, grabados, etc. Adems de definir variantes como el tipo de herramientas a
utilizar, la velocidad de giro y avance del router, generacin de cdigos, entre otras cosas ms.
Con sus traductores de lectura y escritura, t puedes disear desde AutoCad y generar en MasterCam tus
operaciones de corte. Teniendo todo lo anterior se transfiere en segundos el programa al Router CNC
THERMWOOD, para el maquinado de cualquier articulo.
MasterCam Router est diseado especficamente para Routers de CNC por lo que las herramientas de este
software son las requeridas para satisfacer tus necesidades.
Simulacin de corte
Facilidad de crear geometras

y la posibilidad de acomodos
automticos
Librera de herramientas
con la posibilidad
de editarlas
De acuerdo a tus necesidades MasterCam Router te ofrece tres niveles para satisfacer ya sea operaciones sencillas
hasta tus necesidades avanzadas.
CAD
Router
Entry
Router
Router Pro
Construccin de geometra wireframe 3D y dimensionado

Traductores de lectores y escritura (IGES, DXF, SAT, STL, Parasolid y
ms)
Traductores DWG, EPS y Raster a vectores
Creador de geometras de puertas
Nesting Bsico
Creacin de superficies
Opcional
Creacin de slidos
Opcional
Opcional
Nesting Avanzado
Opcional
Opcional
SISTEMAS CAD-CAM
CAM
Router
Entry
Router
Router Pro
Opcional
Opcional
Trayectoria de herramientas completamente asociadas

Barrenado
Contornos 2D
Contorno, retoque y remaquinado 3D
Desbaste bsico
Desbaste avanzado (incluyendo desbaste abierto)
Tabs
Editor de trayectorias de herramientas
Optimizacin de velocidades de avance
Simulacin de corte
Grabado
Desbaste de superficies
Acabado de superficies
Maquinado de limpieza de superficies
Maquinados en 4 y 5 ejes
Contornos, recortes y barrenos en 5 ejes
Opcional
2. Entorno Mastercam:
Barra de introduccin de datos que aparece cuando ejecutamos una orden. Por
ejemplo "Crear, Linea
La Ribbon bar permite cambiar el tipo de lnea a crear, pulsando en los iconos
correspondientes y modificar valores interactivamente.
La Ribbon bar permite ms opciones, que antes requeran pulsar diferentes
ordenes de men.
Barras de iconos
Barras de iconos flotantes
Barras de iconos totalmente personalizables.
Memorizacin de Barras, por usuario, por tipo de mquina, por tipo de trabajo.
SISTEMAS CAD-CAM
Conversin de ficheros
Desaparece Ficheros convertir
Desde Fichero, Abrir y tambin desde Fichero, Grabar como, se gestionan todos
los tipos de formatos grficos que soporta Mastercam.
Vistas dinmicas y zoom

Zoom ventana centrada
SISTEMAS CAD-CAM
Zoom entidades seleccionadas
Control total desde el mouse
Botn central mouse Rotacin dinmica
Botn central mouse+TeclaAlt Traslacin dinmica (Configurable)
Rueda mouse zoom dinmico desde el punto de aplicacin
TeclaAlt+teclas cursoras
Movimiento dinmico lateral
TeclaAlt+teclas cursoras
Movimiento dinmico central
Modos de seleccin de entidades
Seleccin directa de entidades, despus decidir la accin
Tecla SHIFT(Cadena)
Nueva seleccin por vector
Nuevo cuadro Slo y Todo con ms criterios de seleccin
Modos de Seleccin:
Referencias en entidades
Desaparece el Cuadradito
Simbologa para cada tipo de referencia
Se aaden nuevas referencias
SISTEMAS CAD-CAM
Ahora Mastercam siempre empieza un dibujo nuevo como Design
Para empezar a efectuar operaciones de mecanizado, primero hay que seleccionar
con que tipo de mquina y con que modelo queremos trabajar.
Si la pieza tiene mecanizados de torno y de fresa, quedaran todos en el mismo

fichero de pieza.
En el gestor de operaciones, quedaran separadas por diferentes grupos de
operaciones.
Gestor de operaciones
Gestor permanente (ALT + O) para esconderlo o visualizarlo.
Nueva apariencia y nuevas opciones
Nuevo smbolo triangulo rojo que permite decidir donde se insertarn nuevas
operaciones de mecanizado
Simulacin Almbrica
Cuadro de control
Control total de la posicin de la herramienta
SISTEMAS CAD-CAM
Movimiento dinmico durante la simulacin
Informacin importante de la operacin
Simulacin Slida
Verificacin con el mismo color de fondo grfico
Taco con la forma de un slido, adems de las posibilidades que ya existan.
Ahora se pueden tomar las medidas de un punto y entre dos puntos.
Parar la Verificacin entre operaciones, aunque utilicen la misma herramienta.
Movimiento dinmico durante la verificacin.
Postprocesar
Seleccionar las operaciones a postprocesar y pulsar en el icono
Aparecer el letrero de dilogo con el nombre del Postprocesador activo en opaco.
SISTEMAS CAD-CAM
Que es el Job Setup
Fija los parmetros para el trabajo actual esta configuracin incluye el taco de
material, de como calcular los avances y velocidad y las distintas herramientas a
utilizar. Usted puede acceder a este cuadro de dialogo desde el men principal
pulsando Mecanizado, Job Setup.
Extensiones de Mastercam:
El objetivo del software Mastercam Hilo es el de generar los programas de corte de
las piezas, tanto en 2 ejes como en 4 ejes simultneos, a partir de geometras que
pueden proceder de:
Plano en papel: se dibujarn con las funciones de CAD de Mastercam
Formato informtico en 2D ; DXF, IGES, DWG, ASCII
Formato informtico en 3D ; IGES, VDA, Para solid, SAT
IGES
IGES es la especificacin para intercambio inicial de grficos (Initial Graphics
Exchange Specification) define un formato neutral de datos que permite el
intercambio digital de informacin entre sistemas de diseo asistido por
computadora CAD. Usando IGES, un usuario puede intercambiar informacin del
modelo en la forma de esquemas, superficies o representaciones slidas. Entre
las aplicaciones que soportan IGES se incluyen dibujos y modelos tradicionales
para funciones de anlisis y manufactura. Un archivo IGES se compone de un
juego de 80 caracteres ASCII, el tamao del juego de caracteres viene de la era de
las tarjetas perforadas. Las cadenas de texto estaban representadas en formato
"[[Herman Hollerith]|Hollerith]", el nmero de caracteres en la cadena, seguido
por la letra "H", seguido por el texto, p.ej, 4HSLOT" (es la cadena de texto
utilizada en las primeras versiones del lenguaje Fortran). Los primeros
traductores de IGES tenan problemas con lasmainframes de IBM porque
utilizaban codificacin EBCDIC para texto y algunos traductores de EBCDICASCII sustituan el carcter incorrecto por el bit de paridad imposibilitando la
lectura.
SISTEMAS CAD-CAM
STL
Este tipo de archivo utiliza una malla de pequeos tringulos sobre las
superficies para definir la forma del objeto. Para que un objeto definido en un
archivo STL se construya correctamente los tringulos deben encajar
perfectamente entre ellos sin huecos ni superposiciones. El .STL es un formato de
salida estndar para la mayor parte de los programas CAD (Diseo Asistido por
Ordenador) y el nmero de tringulos a utilizar puede ser definido por el usuario.
Normalmente, se establece una pugna entre detalle y tamao del archivo.
Por ejemplo, para representar cualquier superficie curvada se necesita gran
cantidad de tringulos planos (facetas), especialmente si se quiere conseguir una
curva suave. Sin embargo, esto genera archivos muy grandes, que pueden
resultar difciles de manejar. Los programas de modelado 3D rara vez trabajan
sobre archivos STL y, habitualmente, es necesario hacer una exportacin de los
modelos a ste formato antes de comenzar la "impresin" 3D. Dadas las
diferencias entre el formato STL y los formatos 3D de origen, las conversiones
suelen dejar fallos estructurales en el modelo. Por lo tanto, los archivos STL
deben ser comprobados usando un software especial antes de utilizarse para
fabricar un modelo. Los pequeos errores pueden repararse de manera
automtica por el software, pero los errores graves o ambigedades pueden
requerir "reparacin" por parte de un ingeniero. El formato STL puede ser de dos
tipos: Binario y ASCII. Los dos contienen la misma informacin pero uno de ellos
puede ser ledo (y editado) con un simple editor de texto y el otro debe ser escrito
byte a byte por software. Los tres puntos que conforman una faceta 3Dms el
vector que describe su direccin normal definen cada faceta en un STL. El .stl es
larepresentacin basada en facetas que aproxima la superficie y cuerpo de objeto
sslidos. Las entidades como puntos, lneas, curvas y atributos como capas y
colores (en la mayora de los exportadores) sern ignorados durante el proceso de
salida. La especificacin original de los archivos .stl especificaba que todas las
coordenadas de los vrtices del objeto deban ser positivas. Sin embargo, con
escasas excepciones, la mayor parte del software que se utiliza hoy en da
permite colocar las facetas en localizaciones arbitrarias. El formato .stl permite
mucho y garantiza muy poco: simplemente exportar a .stl no garantiza en ningn
modo que el modelo pueda imprimirse. Es posible representar mltiples cuerpos
en un nico archivo .stl y algunas variantes permiten incluso incluir informacin
de color.
Autodesk
Autodesk, Inc. (( NASDAQ:ADSK )), es una compaa dedicada a software y
servicios las industrias de manufactura, infraestructura, construccin, medios y
entretenimiento y datos transmitidos va inalmbrica. Autodesk fue fundada
SISTEMAS CAD-CAM
en1982 por John Walker y otros doce co-fundadores. A lo largo de su historia, ha
tenido varias sedes, como por ejemplo en el condado de Marn(California). Su
sede se encuentra actualmente en San Rafael(California).Autodesk est formada
por seis divisiones centradas en distintas industrias:
Soluciones de la manufactura (MSD)

Soluciones Arquitectura, Ingeniera y Construccin Civil (AEC)
Divisin de Medios y Entretenimiento (M&E)
Soluciones de plataforma y negocios emergentes (PSEB) que incluye
soluciones geoespaciales y de plantas, contenido y bsqueda as como los
Laboratorios Autodesk.
Autodesk Consulting
Divisin de Servicios basados en locacin (LBS)Los formatos de archivo DXF y
DWG son los ms comunes para el intercambio del CAD.
STEP
3d objeto de archivos que contiene objetos tridimensionales de datos; CATIA
utilizados por software de diseo mecnico en 3D para la construccin de
modelos de productos, basados en ele estndar para el intercambio de datos
modelo del producto (STEP) y apoyados por CATIA
PARASLD
Extensin usada para archivos generados en 3D empleada en PARASOLID usada
por los sistemas Linux y Macintosh por lo cual no son muy comunes en el
entorno Windows
V.
PROCEDIMIENTO:
V.I
PASOS QUE SEGUIMOS PARA REALIZAR LA PRACTICA
1. Doble clic en el icono MastercamX5
10
SISTEMAS CAD-CAM
2. Existen dos formas de dibujar ya sea con Mastercam o con otro software
CAD en nuestro caso ser AutoCAD. Dibujamos nuestro boceto 2D en
AutoCAD y guardamos en .DXF.
3. Ahora Procedemos a abrir nuestro archivo en MastercamX5. File/Open.

Escogemos el tipo de archivo que ser .DXF de ah nos vamos a la
ubicacin de nuestro boceto y lo abrimos.
11
SISTEMAS CAD-CAM
4. Procedemos a escoger nuestra maquina CNC en nuestra caso una

fresadora de 3 ejes. Para esto nos vamos a Machine Type/Mill/MILL3-AXIS
VMC MM.MMD-5. Despus se nos abre un nuevo cuadro de herramientas
con las que configuraremos nuestro proceso.
5. Ahora en el men Operation Manage Damos un clic en Tool settings y se

desplegara otro men en cual configuraremos, # de programa, Velocidad
de giro, Velocidad de avance, etc.
12
SISTEMAS CAD-CAM
6. Ahora vamos a ir a la pestaa de nombre Stock Setup donde
configuraremos la media de nuestro bloque de trabajo y damos un clic en
el visto.
7. Ahora vamos a proceder a escoger nuestra herramienta para esto nos

ubicamos en el men Operation Manager de ah al sub men Toolpath
Group-1 y le damos clic derecho en el icono
y se nos desplegara una
men escogemos Mill toolpaths y de ah Contour para contorno, ponemos
el nombre el cuadro de dialogo que nos sale. Se nos despliega otro men
ah escogeremos Windows y escogemos todo nuestro boceto y da06s 4n clic
en el visto.
13
SISTEMAS CAD-CAM
8. Ah se nos desplegara otro men en el cual vamos a configurar la
herramienta a utilizar en el proceso. Nos vamos al pestaa tool damos un
clic dentro de esta damos otro clic en select library tool, y escogemos
nuestra herramienta y damos un clic en el visto.
14
SISTEMAS CAD-CAM
9. Damos doble clic en la herramienta escogida para configurar los
parmetros si fuera el caso de hacerlo.
10. Deshabilitamos la opcin Lead in/out.
11. Ahora en el sub men Linking Parameters vamos a configura la zona de

seguridad, cuando desbastamos, etc. Y le damos un clic en el visto.
15
SISTEMAS CAD-CAM
12. Ahora Podemos simular el proceso luego de haber configurado los
parmetros para esto nos vamos al men operations Manager y damos un
clic en el icono llamado Verify selected operations. Ah nos da un men
llamado Verify con el que ponemos play(machine) como un reproductor de
msica para ver nuestra simulacin.
16
SISTEMAS CAD-CAM
17
SISTEMAS CAD-CAM
13. Luego de echa la simulacin procedemos a sacar el programa en cdigos G

para esto nos vamos al icono llamado post select operations, se nos
desplegara un men el cual nos dar la extensin en la cual va a crearse
nuestro programa el cual es .NC damos un clic en el visto y ponemos el
nombre del programa y un clic en el visto y se nos desplegara un cuadro
en el cual esta ya nuestro cdigo G del programa.
18
SISTEMAS CAD-CAM
El programa que resultado fue el siguiente:
%
O0056(PALMARERA 2012)
(DATE=DD-MM-YY - 13-01-12 TIME=HH:MM - 07:15)
(MCXFILE-D:\ARCHIVOS\DOCUMENTOS\SISTEMAS
CAD_CAM\MATERIALTRABAJOCADCAM\VECTORIZACION\PALMERA2012.MCX-5)
(NCFILE-C:\USERS\ANGIE\DOCUMENTS\MYMCAMX5\MILL\NC\PALMARERA 2012.NC)
(MATERIAL - ALUMINUM INCH - 2024) ( T232 | 1/8 FLAT ENDMILL | H232 )
N10 G20
N20 G0 G17 G40 G49 G80 G90
N30 T232 M6
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S3000 M3
N50 G43 H232 Z50.
N60 Z5.
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19
SISTEMAS CAD-CAM
N1860 X6.0775 Y.0542
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Y-.1322
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N5670
N5680
N5690
N5700
N5710
VI.
VII.
VIII.
X6.3486
X6.3841
X6.4315
X6.4946
X6.5811
X6.7166
X6.8206
X6.8756
X6.9206
X6.9593
Y.1113
Y.0641
Y.0121
Y-.0469
Y-.1181
Y-.2222
Y-.3043
Y-.3512
Y-.3926
Y-.4313
N5720
N5730
N5740
N5750
N5760
N5770
N5780
N5790
N5800
N5810
X6.9934 Y-.4686
X7.0235 Y-.505
X7.0512 Y-.5424
X7.0957 Y-.6144
X7.1153 Y-.6572
G2 X7.2018 Y-.7294 R.11
X7.2641 Y-.7789 R.1099
G1 X7.2733 Y-.7947
Z5. F500.
G0 Z50.
N5820
N5830
N5840
N5850
%
M5
G91 G28 Z0.
G28 X0. Y0.
M30
CONCLUSIONES:
El saber el entorno de mastercam facilita en gran parte el trabajo al
realizar algn proceso.
Los conocimientos de como realizar bocetos 2D fueron esenciales para
realizar la paractica.
Los conocimientos de mauinas herramientas y sobre todo de una CNC son
fundamentales para poder manipular el software Mastercam.
RECOMENDACIONES:
Conseguir tutoriales o videos que fortalezcan los conocimientos adquiridos
en clase.
Practicar con el software para tener mayor flexibilidad de manejarlo.
Repasar lo de clases anterios para no tener problemas al manipular el
software.
BIBLIOGRAFA:
http://www.youtube.com/watch?v=PNHWGHbrH7I
http://www.camautomatizacion.com/software_mastercam.php
http://es.scribd.com/doc/3077852/EXTENSIONES-MCAM9
http://jpacheco2002.tripod.com/sitebuildercontent/sitebuilderfiles/tutorialesmas
tercam.pdf
http://www.mundomanuales.com/manuales/4885.pdf
http://es.scribd.com/doc/4457768/Manual-Mastercam-Fresado-en-Spanish
http://es.scribd.com/doc/4457921/Mastercam-V-X
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SISTEMAS CAD-CAM

PROGRAMACIN CON MASTER CAM

Familiarizarse con el entorno Master Cam

Programar con Master Cam

Facilidad de crear geometras

Construccin de geometra wireframe 3D y dimensionado

Trayectoria de herramientas completamente asociadas

Vistas dinmicas y zoom

Si la pieza tiene mecanizados de torno y de fresa, quedaran todos en el mismo

Soluciones de la manufactura (MSD)

PASOS QUE SEGUIMOS PARA REALIZAR LA PRACTICA

1. Doble clic en el icono MastercamX5

3. Ahora Procedemos a abrir nuestro archivo en MastercamX5. File/Open.

4. Procedemos a escoger nuestra maquina CNC en nuestra caso una

5. Ahora en el men Operation Manage Damos un clic en Tool settings y se

7. Ahora vamos a proceder a escoger nuestra herramienta para esto nos

10. Deshabilitamos la opcin Lead in/out.

11. Ahora en el sub men Linking Parameters vamos a configura la zona de

13. Luego de echa la simulacin procedemos a sacar el programa en cdigos G

N620 X9.604 Y-8.0162

N1990 X6.8866 Y-.7087

N9340 X-2.8762 Y-1.8076

N3800 X1.6049 Y-4.0332

N4500 X-.8176 Y-2.0748

N610 X1.069 Y2.4065

N9610 X3.7513 Y8.0606

N370 X2.3571 Y6.4289

X9.8831 Y1.9425 F400.

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