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Asea Brown Boveri Aktiengesellschaft

Poti address: ABB Asea Brown BoverfAktfengeselischsft- Postfach100351 - D-8800 Mannheim1


Visrtingaddress: Mannheim-KWrtal. KatlsWter StraOe1
IT (08 21) 381-l - Telefax: 3 818 788 - Telex: 4 824 110 - Telegrams:brcwnbovermannheim - Statfon: Mannheim-Kafertaf,AcschluOglefs

Operation Manual
TALCHER

Plant:

SUPER THERMAL POWER PROJECT


Stage I ( 2X500MW )
Turbo Sets

NTPC

Customer:

Contract

No.:

CC43101101A

Note :
These instructions should be read prior to performing any installation, operation, maintenance or repair activity. In the event that the reader
considers the instructions to be unclear or insufficient ABB shou!d be contacted prior to the performance of any activity and a wntten clerificaticn
sought These instructions may only be modified in written form by an authorised representative of ABB.
These instructions do not purport to cover all equipment details nor to provide for every possible contingency to be met in connection with the
installation, operation, maintenance or repair of the equipment
The equipment should be installed, operated, maintained and repaired in strict accordance with these instructions. Failure to do so might result in
death, personal injury or damage to property. The equipment should not be used together with other manufacturers equipment without ABBs
express authority.
The Manuals are exclusively for our customersown use and may not be copied or made known to third persons or otherwise published or used for
the construction and manufacture of material or parts described in the Manuals. ABB reserves all rights in the documents enclosed herewith and in
the information contained therein Copyright ABB Asea Brown Boveri AktiengesellschafL

0CiMV590231

E A

TALCHER

Synopsis of Contents
Operation Manual
Tab

Designation
System description

No./
KKS
main
function

System diagram
Book
No.

Function description
Operating instruction

General
1

Application

Operation

of KKS Power Plant Classification

....

....................

...........................

Main Machine Sets ........................


M101
M201
M301
M317
M401

M117
M223
M316
M321
M403

l-4

..........................
..........................
..........................
..........................
..........................

Cooling Water Systems


P101 P102
P201 P202

of systems

Steam, Water, Gas Cycles


L301 L303

System

:
:
4

.....................

...........................
...........................

4
4

Appendix
Adjustment values

. . . . . . . . .

. . . . .

. . .

Plant: TALCHER
-

Contract No.: CC-431 O-l 1 O-l A

Modification:
GGMV 690 236 E

Page no.: 1
TALCHER

Part 2
M2

or cross
::, -;: ..
.; '. :--. ...
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.;..
System
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1'

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.,

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Diagram

--,_

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+.01:- m201 MAA


-.
II
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. -.&.. .,C..;.. _ :
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.- v MAB MAC
5, -;;-i.i,$..+.-.y..,
.'-~.. ._ -. .; .I

reference

Turbine
General

systems system drawing

Turbine

control

GMD0681983
GMD0681983L

MAD
MAG
MAK
MAN
MAV
MAW
MAX
MKD
LBA
LBB
LBC
LBQ
LBR
LBS
LCE

--

M 2.02

MAA
MAB
MAC
MAX
LBC

and protection

GMD0681985
GMD0681985L

LBQ
LBR
LBS
LCE
M 2.03

MAN
MAX
LCE

LP bypass

M 2.04

MAX
MAN

Turbine

M 2.05

MAY30
MAY40

Electronic

M 2.06

MAD
MAK
MAV
MAX
MKD

Turbine
lubricating
supply system

control

and protection

and bypass protection


turbine

GMD0681986
GMD0681986L
diagram

controller
oil

and hydraulic

GMD2955506 , Page l-3


GMD0681988
GMD0681987
GMD0681987L

:
..
Plant:
TALCHER .
I _ 2,.., ..(....
t '. .-:. . ; :
>;;- 8 ,- ... . 'Contract
No.: CC-431&llO-1A
_ , _, ::* .-, F- :
... ::
,:.
i

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:., .-S+;';. ->:.r::.. __
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8

Part:
2
NoJKKS main funct.:
Tab: 2

Page no.:

I..-2.

.
* IUZ :1.-, ,r.~-:~...:.
: I., 2.. ..:.I?:::. .
i;:,_-;-,
;..~~.q-,:~~f~~.
~:._c..;.
,_
~~:$&a1 .,7;~--,KKS~--:. : Designation
: .- .,
no.

.d;.- , x,fun&ion

__

lube

oil

MAV

Central
system

M 2.08

MAW
MAX
LCE

Gland steam control

GMD0686434
GMD0686434L

M 2.09

MAA
MAB
MAC
MAG
MAL
MAN
LAE
LBA
LBB
LBC
LBF
LBG
LBQ
LBR
LBS
LCE

Turbine warm-up
List of valves

and drains

GMC1046506
GMC1139361

M 2.10

MAA
MAB
MAC
MAN
LBC
LBF
LBQ
LBR

Hot air blowing


List of valves

system

GMC1046511
see M 2.09

M 2.11

MAA
MAB
MAC
MAN
MAW
LBC
LBG
LCE

Turbine gland steam system


List of valves

GMC1046505
see M 2.09

M 2.12

MAB
MAC
LBB
LBG
LCE

Wet steam washing


List of valves

GMC1046510
see M 2.09

Contract

TALCHER
No. : CC431 O-l 1 D-l A

Modification:
- - -.

and cleaning

Document no.
or cross reference

M207

Plant:

storage

List
of Documents
Operation
Manual
-.

GMD0681991
GMD0681991L

Part: 2
yo/K;S
main funct.:
..

Page no.:

,, -: ,p.: -..:.:*-';+.7,;,.,, _:
:A.
:..r--r.s
.-.6..
i"~~~~-'p~~if~.~;:..:-.:il.:;~,c:...~.~
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:.-..
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/*
*' .
* '. < . , _ , .q: __
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: ..
-'. .,
..

List
of Documents
Operation
Manual
. .- :
_ .,
.. Documentno.
;' or cross reference

M213

MAG
MAJ
MAN
LCA
LCE

Condenser and air


List of valves

H 2.14

MAG
PAB
PAH

Condenser water
cleaning
system

M 2.15

MAN
MAW
MAX
LBQ
LBR
LBS

Instrument
air
List of valves

M 2.16

MKB
PGA
PGB

Auxiliary

M 2.17

MKA
MKF
PGA
PGB

Stator

M 2.18

MKA
MKB
MKG
PGA
PGB

Hydrogen

cooling

M 2.19

MKQ
MKW
PGA
PGB

Seal

system

M 2.20

MKC

Excitation

M 2.21

MKA

Generator

cooling

GME0002

M 2.22

MAA
MKA

Expansion

diagram

GMD0983196 , Page l-5

M 2.23

Plant:
Contract

Modification:

CC-431 O-llO-1A
s

. see P 2.02

water

cooling

GMC1046513
see M 2.09

system

see P 2.01

system

GME0780086
GME0780087

system

GME0780083
GME0780084

GME0780080
GME0780081

equipment

Heat balance

No.:

and tube

GMC1046508
site H 2.09

system

winding

TALCHER

side

cooling

oil

evacuation
.

T04908E

diagrams

GMD9090907 , Sh.l-7,
10,12,68,81-83,85,86

Part:
b,/K;S

2
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Page no.:

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Ltd.

(A Government of India Enterprise)


CONTRACT

NO.

CC4310110-I

NTPC , CONSULTANT COW.4ENTS

N T P C DRAWING NO.

LTT( No IcurE

. I CAT.

TALCHER Super Thermal Power Project


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Stage I (2 x 500 MW)


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Rrrrlarks

Date

,
I
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Ltd.

(A Government of hdia Enterprise)


CONTRACT

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NO.

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LP BYPASSCONTROL HAY30

CxnTCWWcnI

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(NTPC)

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ii

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Ltd.

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9)9
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TALCHER Super Themal Power Project


sIagml(zxsmMwJ
s-e

I
i

electronic turbine controller general drawing gmd0681988

,--

* 31
gpxi cmwom.l
~~-c-v
HIR\-1 m
GsKz
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1 I-

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c?I

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Power Corporarion
Lid.
1 i..er
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ll.llyGw

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saga b I,? K 5cmhlVi,

-I- 0 10,

LI - DCSM UlT

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44. I-7

(-

z305-%-5- _
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0 E"
drawing
-l

i-----

-.

1
II

rs

nl

GMD0681987
23
1.

This

document

The
unit

complete KKS-NO.) is given by adding the prefix


1 and the prefix 2 for the unit 2.

is valid

for

unit

land

4 KKS

is the abbreviation
of the
Kraftwerk
- Kennzeichensystem:
I

2.

german

1 for the

expression
I

-.
-

-c- -7inmo- mEFJnaP3xTED-


-tY- BXTIXEI
K Orn?r-

~~~El?~~PP~~~T~D~~~-~EETmrr(LEGENI-I
_.__.
- _.-UP.--OATElI

.I645AL_

Idaa

!!.I l-H~!SSVE

-FE
Cal.

National

Lumcl

lppmvd

Runarks

011a

Thermal

Power

Corporation

I.

OWWUC.

(*I.

Ltd.

(A Government 01 India Enterprise)


CONTRACT
cc431ch110-1

NO.

N T P C

DRAWING

NO.

MlfC I CONSULTANT CWUENTS


LTR NO I OATE

c A 1.

TALCHER Super Thermal Power Project


Stage I(2 x 500 M W )

ABB
IJu-mM

rC,,lUI
,,,-,;ww!?:

?lq..Iunrugrr*vrrr
4,*qal~~-

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I- I16.05.89 ~L&+-+~OS.89
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I

314
jk

ZA
.
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98?L

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SW lx1Yn
._ sJ.9
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fit

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apt I** KW/DT3212

Legend to TURBINElubricating LUE?RICATING


DahpA; F w,m M l7
OIL AND HYDRAULIC SUPPLY
*SUTU**bOltR
SYSTEM System drawing
. GMD0681987L

ABB
. I,,(1 ,.a

P If M N

3
Al

Al

iQ
>

f
-

02 _

9 ., p

Al

Al

3
x

<2MAV75;+-01

OMAV90
AA011

OMAV80
AA002

OMAVBO
AA010

Turbine
Lubricating OII
and hydraulic
supply system

(ZMAV80 izl--UPlAW):,

DPOOl

[:jlMAVI35 /---

GMDO681987

1
f ^., . . .Ll ..-r.
-)
^^.

DIRTY LUBE OIL


TANK,60m3
OMAV80BBOOl
OMAVBO
AA004

i7Amcl.w,

II

[r,

]I

bp~~6choo3/

Llm

CLEAN LUBE-OIL
TANK .60m3

Otiii~iooi

.-__.--- .--.-.-.----_--____-.
-~.
.L..- -.----I
-___
-. -.--.
_.--._
-___
-_--__-------- ---_---.-. - -- -- -.-_-.
.--.----- ------t
-l.:zr
I
:-?-~~----- --I:I...:..;--iIi -.-I-T..- 4._-1
--_-___ __-i , -.--

i C

CENTRAL CENTRIFUGAL
LUBE OIL PURIFIER
GM00 752 226
c

LV. j
J

OMAV85 1
AA007 f---I

OMAV90ATOll

: D

3 I
z- 1
-Cl
,1=>
&
;:

Remarks

A
IFj-2
,Ll2

National

Thermal

Power

CC-4310.110-l

DRAWING

4310-110-V-M-L-023-i;

--NBOVEm
-

I=

05.0749 AA

.s

._____

20-07-89 /4.

T _,",GMA? 681 991

Z.,. 20.07 89
-h

L-:

YOC,
m.31

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arc
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20.07 89 i.
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recewng

ale

CAT

;::

;/

Power Project

scale
,egena

COMMENTS
DATE

I (2 x 500 MW)

PC,..,
-wap-*- o..lmc!exrw,
.--Cal
TALCHER- 314
..-,xA ZA
L-m.!

LTR NO

TALCHER Super Thermal


Stage

Ltd.

of India Enterprise)

NTPC I CONSULiAN

NO.

COSfWC.

Corporation

(A Government
N T P C

Issued

approval
date
Cal

OnIce

IDeor'es0 KWDT3221

FLYrat
imquaqe
S%xl
1010she
Joc.rYa
A2IE
1
I

Central lube oil storage


and cleaning system
A)I
4 baaRoIII)~m
i 2.
P&I diagram
I

vB

GMD0681991
I

C
B
A
-

02.03.
10.11.

Leqend up - dated
Legend up -dated
Leqend up-dated
First issue

90
89

30.08. 89
05.07.89

idex

IV

27.12.89

Tp

78.08.89

as NTPC comments

cat.

National

[TP)
CONTRACT

CC-431

O-1 10-l

N T P

DRAWING

4310~110-V-M-L-022$]

Ltd.

of India Enterprise)

1 NTPC I CONSULTANT

NO.

f.

construe.

date

Thermal Power Corporation


(A Government

NO.

Issued

approval

Remarks

Date

COMMENTS

LTR. NO. / DATE

CAT.

d-

TALCHER Super Thermal

Power Project

Stage I (2 x 500 M W )
AKS : KKS

AKS I KKS

/;[I%
ASEA

Srs!I
ma L2
Pro~e~i.Unlerlagan.N~mme~
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314

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UA

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;20.07.89 / #.

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NO sIyc,s

Legend to central
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cleaning system gmd0681991L

ii

*m.m 20.07.89#.
Without sea pant h

T-

Sep. PL same No

r
L

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PL other No.

recetvmg office

[Depf.rev.KWDT3221

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----

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air
P81 diagmm
GM1 046 513

for
,i _
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a
-I
klk-msJ
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i ~~~_Npx306y3M
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AH 001

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unit

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9P

LCE40

Gl
UcGolo

;; .vaiid

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28.02.90

046 505

1 and 2.
the p&ix

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--_.

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ISSUE

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--

.-

II

National

I
ond valve glands

Thermal Power Corporation

L.td.

(A Govemmect of India Enterprise)


N T P C
CC-.KilD-11&l

YTPC CO?dLTlkTCO*ICIEPITS
Li4 Y,J I *ATE
I CA:

DRAWING NO.

!
I

4310-HO-V-M-L-012

A
I

TALCHER

Super Thermal

Power Project

Stage I (2 x 500 MW)

b.s

Agg

--*aER

:?.
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1404.89
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4
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LRWWG w-I.BTEo
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05.09.89
lC.04.89
-

diagmm

GHCI

is given by adding
The complete KKS-No!)
unit 1 and the prefix 2 for the unit 2,

?%i?

document

Turbine
gland steam system

I_

.--.

._
I

!k!!!!

--._.
i

GLAND

STEAM

System

drawing

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1 1

GMD0686434
_

.,

--=--l""l""t I' t I I I I I I I I I I I I I I 1' r 25

IAZ! E 11

2x

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This document is valid for
The complete KKS-No.is g,.-n by adding the prefix
unit 1 and the prefix 2 for the unit 2.
4 KKS is the abbreviation of the sermon
Kraftwerk - Kennzeichensystem: a

1 for the

expression

R_ _2L192.90 --&ENDi-DP7JiiTEO
.-.A- lm9 .&J L EGEtW- WTX!Tb
26.04.89 fi&i-lEZZE
dex

Dal.

RaInark

National

(jii7FE-j
CONTRACT

hSUdf.
amu.

WWd
cm. dale

Thermal Power Corporation

Ltd.

(A Government of India Entepise)


NT?C

N T P C DRAWING NO.

NO.

I cWSU.TMdT
COWENTS
Lln.No./OATE

c A 1.

CC431~11l%lA

TALCHER Super Thermal

Power Project

Stage I (2 x 500 MW)


USIU1.
*J*B-*Em
-

6.04.89 f:ky
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u1
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26..04.89
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l
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12559

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