Hot Rolled vs.

Cold Rolled Steel

Explanation-1

Theoretically, the only difference between hot rolled and cold rolled steels is that hot
rolled steel is rolled to its final dimensions while hot enough to scale (over 1700 degrees
F) while cold rolled steel is rolled to its final dimensions well below scaling
temperatures.
So----- If you are making ½” square hot rolled steel, you have to estimate what the final
size will be after the product cools, whereas you can finish the cold rolled steel to much
closer tolerances right in the sizing rollers and that is what you get. There are some other
things to consider, too:
-The finished tolerances on hot rolled steels are looser than on cold rolled. Not only the
plus or minus tolerance from nominal size, but the "square-ness" of the product. And, I
can tell you from personal experience that there’s a lot of trapezoidal A36 out there. So, if
you need a specific size and you are going to go to a “surplus” place, bring your ruler,
square and micrometer to make sure you get what you need.
- I have been told that, in order to get the cold rolled steel to come out with a nice finish,
they might use "cleaner" ingots from which to roll the product. This means that you’d get
fewer slag or carbon inclusions with cold rolled steels.
-Note that I haven't talked about the chemistry of the steel at all. You can get cold rolled
or hot rolled 1045 and you can perform either process on C1018. But since we often talk
about using "mild" steels, the two steels that we end up having around most often are
C1018----which is quite often sold in cold rolled form and A36 which is always hot
rolled.
-One other difference that may be of interest to the blacksmith is that if you buy
"1018”cold rolled steel", you can be pretty sure that it has close to a 0.18% carbon
content and few other impurities. But the spec for A36 can let the carbon content go as
high as 0.29% and it can contain many more impurities. More carbon makes it harder to
forge.
-You generally have to pay about twice as much money for cold rolled steel as for hot
rolled steel, for reasons which are probably obvious from the above.

So far, you are probably feeling that, in dealing with mild steels, cold rolled steel is
clearly the better stuff to have if you can afford it. Well, yes, usually, but---- since the hot
rolled steel IS rolled while hot, it has a chance to normalize after the last rollers, so it is
pretty much stress free when you get it. But machinists who usually buy cold rolled steel,
often have the stuff twist and warp on them as they machine the first side or two. This is
because the cold rolled steel actually work-hardens in the rolling process.
For blacksmiths, this isn't much of a problem, since we are usually going to heat it up and
reform it anyway There is also an in-between finsihing hot rolling process called "P & O"
(Pickled and Oiled). In this case, the hot rolled steel is pickled in acid to remove the mill
scale and then oiled to keep it from rusting. The cost is somewhere in between that of
regular hot rolled and cold rolled.
Finally, in my experience, the more popular (to the steel yard) sizes of mild steel usually
come in both cold and hot rolled. I buy hot rolled whenever I can for blacksmithing.

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Except if I'm going to put a LOT of work into a piece. Then I buy cold rolled steel to
minimize the possibility of having a crack appear in the shaft of my fancy flesh fork after
about an hour of forging and an hour of filing and chasing. But in some sizes, for instance
1/4" square, the steel yards in our area only carry it in cold rolled, at twice the price of hot
rolled---- so if I want any of that for S-hooks and for nails, etc., I'm stuck with the higher
priced stuff--- unless I want to order a ton or two to get it in hot rolled form!

Hot Rolled vs. Cold Rolled Steel

Explanation-2

#First let explain about hot and cold rolling:

#Cold rolling is a metal working process in which metal is deformed by passing it

through rollers at a temperature below its recrystallization temperature. Cold rolling
increases the yield strength and hardness of a metal by introducing defects into the
metal's crystal structure. These defects prevent further slip and can reduce the grain size
of the metal, resulting in Hall-Petch hardening.
#Hot rolling:
The metallurgical process of Hot rolling, used mainly to produce sheet metal or simple
cross sections from billets describes the method of when industrial metal is passed or
deformed between a set of work rolls and the temperature of the metal is generally above
its recrystallization temperature, as opposed to cold rolling, which takes place below this
temperature. Hot rolling permits large deformations of the metal to be achieved with a
low number of rolling cycles.

Because the metal is worked before crystal structures have formed, this process does not
itself affect its microstructural properties. Hot rolling is primarily concerned with
manipulating material shape and geometry rather than mechanical properties. This is
achieved by heating a component or material to its upper critical temperature and then
applying controlled load which forms the material to a desired specification or size.

#Theoretically, the only difference between hot rolled and cold rolled steels is that hot
rolled steel is rolled to its final dimensions while hot enough to scale (over 1700 degrees
F) while cold rolled steel is rolled to its final dimensions well below scaling
temperatures.
-The finished tolerances on hot rolled steels are looser than on cold rolled. Not only the
plus or minus tolerance from nominal size, but the "square-ness" of the product. And, I
can tell you from personal experience that there’s a lot of trapezoidal A36 out there. So, if
you need a specific size and you are going to go to a “surplus” place, bring your ruler,
square and micrometer to make sure you get what you need.
-You’d get fewer slag or carbon inclusions with cold rolled steels.
-One other difference that may be of interest to the blacksmith is that if you buy
"1018”cold rolled steel", you can be pretty sure that it has close to a 0.18% carbon
content and few other impurities. But the spec for A36 can let the carbon content go as

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high as 0.29% and it can contain many more impurities. More carbon makes it harder to
forge.

-You generally have to pay about twice as much money for cold rolled steel as for hot
rolled steel, for reasons which are probably obvious from the above.

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