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Data Attribute

1. Roller besar
Peta kendali pada diameter roller besar menggunakan peta kendali c karena jumlah
sampel 20. Peta kendali c digunakan untuk sampel yang berjumlah lebih dari 10.
Iterasi 0

Perhitungan Manual

CL 103 ,45
UCL c 3 c 103 ,45 (3 103 ,45 ) 133,9631
LCL c 3 c 103 ,45 (3 103 ,45 ) 72,93689

Tabel 4. Data roller Besar Iterasi 0

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Roller Besar
N. Of Inspection N. Of Nonconformities
90
97
90
97
90
99
90
100
90
135
90
99
90
97
90
109
90
105
90
85
90
85
90
99
90
99
90
94
90
97
90
125
90
133
90
108
90
107
90
99

160
140
120
DATA

100
80

CL

60

UCL

40

LCL

20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Gambar 4.53 Peta Kendali c manual Gear Besar Iterasi 0

C Chart of C2
140

UCL=133,96

130

Sample Count

120
110

_
C=103,45

100
90
80

LCL=72,94

70
1

11
Sample

13

15

17

19

Gambar 4. Peta kendali c roller besar iterasi 0 pada minitab

Gambar 4. Peta kendali c roller besar iterasi 0 pada SPSS

Iterasi 1

Perhitungan Manual

CL 101,7895
UCL c 3 c 101,7895 (3 101,7895 ) 132,0567
LCL c 3 c 101,7895 (3 101,7895 ) 71,52224

Tabel 4.25 Data Roller Besar Iterasi 1

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

05 September 2011
06 September 2011
07 September 2011
08 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Roller Besar
N. Of Inspection N. Of Nonconformities
90
97
90
97
90
99
90
100
90
99
90
97
90
109
90
105
90
85
90
85
90
99
90
99
90
94
90
97
90
125
90
133
90
108
90
107
90
99

140
120
100

DATA

80

CL

60

UCL

40

LCL

20
0
1 2 3 4 5 6 7 8 9 1011 1213 14 15 16 1718 19
Gambar 4.55 Peta Kendali c manual roller Besar Iterasi 1

C Chart of C2
140
1

UCL=132,06

130

Sample Count

120
110
_
C=101,79

100
90
80

LCL=71,52

70
1

9
11
Sample

13

15

17

19

Gambar 4.55 Peta Kendali c minitab roller Besar Iterasi 1

Gambar 4.55 Peta Kendali c SPSS roller Besar Iterasi 1

Iterasi 2

Perhitungan Manual

CL 100 ,0056
UCL c 3 c 100 ,0056 (3 100 ,0056 ) 130,0639
LCL c 3 c 100 ,0056 (3 100 ,0056 ) 70,04722

Tabel 4. Roller besar iterasi 2


No

Date

1
2
3
4
5
6
7

05 September 2011
06 September 2011
07 September 2011
08 September 2011
12 September 2011
13 September 2011
14 September 2011

Roller Besar
N. Of Inspection N. Of Nonconformities
90
97
90
97
90
99
90
100
90
99
90
97
90
109

8
9
10
11
12
13
14
15
16
17
18

15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
28 September 2011
29 September 2011
30 September 2011

90
90
90
90
90
90
90
90
90
90
90

105
85
85
99
99
94
97
125
108
107
99

140
120
100
DATA

80

CL
60

UCL

40

LCL

20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Gambar 4. Peta kendali c roller besar manual iterasi 2


C Chart of C2
130

UCL=130

Sample Count

120
110
_
C=100

100
90
80
70

LCL=70
1

9
11
Sample

13

15

17

19

Gambar 4. Peta kendali c roller besar minitab iterasi 2

Gambar 4. Peta kendali c roller besar SPSS iterasi 2

2. Rumah dinamo
Peta kendali pada rumah dinamo menggunakan peta kendali c karena jumlah sampel
20. Peta kendali c digunakan untuk sampel yang berjumlah lebih dari 10.
Iterasi 0

Perhitungan Manual

CL 100 ,0056
UCL c 3 c 105 ,45 (3 105 ,45 ) 136,2567
LCL c 3 c 105 ,45 (3 105 ,45 ) 74,64334
Tabel 4.26 Data rumah dinamo Iterasi 0

No

Date

1
2
3
4
5
6
7
8
9
10
11
12

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011

Rumah Dinamo
N. Of
N. Of
Inspection
Nonconformities
90
97
90
86
90
96
90
144
90
98
90
96
90
97
90
135
90
107
90
118
90
99
90
101

13
14
15
16
17
18
19
20

21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

90
90
90
90
90
90
90
90

102
116
99
118
99
101
102
98

160
140
120
100

DATA
UCL

80

CL

60

LCL
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Gambar 4. Peta kendali c manual Rumah dinamo iterasi 0

C Chart of C2
150

140

UCL=136,26

Sample Count

130
120
110

_
C=105,45

100
90
80
LCL=74,64
70
1

11
Sample

13

15

17

19

Gambar 4. Peta kendali c minitab Rumah dinamo iterasi 0

Gambar 4. Peta kendali c SPSS Rumah dinamo iterasi 0

Iterasi 1

Perhitungan Manual

CL 100 ,0056
UCL c 3 c 103 ,4211 (3 103 ,4211 ) 133,9299
LCL c 3 c 103 ,4211 (3 103 ,4211 ) 72,91221

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

05 September 2011
06 September 2011
07 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Rumah Dinamo
N. Of
N. Of
Inspection
Nonconformities
90
97
90
86
90
96
90
98
90
96
90
97
90
135
90
107
90
118
90
99
90
101
90
102
90
116
90
99
90
118
90
99
90
101
90
102
90
98

160
140
120
100

DATA
UCL

80

CL

60

LCL
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Gambar 4. Peta kendali atribut c manual rumah dinamo iterasi 1

C Chart of C2
140

UCL=133,93

130

Sample Count

120
110

_
C=103,42

100
90
80

LCL=72,91

70
1

9
11
Sample

13

15

17

19

Gambar 4. Peta kendali atribut c rumah dinamo minitab iterasi 1

Gambar 4. Peta kendali atribut c rumah dinamo SPSS iterasi 1

Iterasi 2

Perhitungan Manual

CL 101,667
UCL c 3 c 101,667 (3 101,667 ) 131,9156
LCL c 3 c 10 (3 101,667 ) 71,4177

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

05 September 2011
06 September 2011
07 September 2011
09 September 2011
12 September 2011
13 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011

Rumah Dinamo
N. Of
N. Of
Inspection
Nonconformities
90
97
90
86
90
96
90
98
90
96
90
97
90
107
90
118
90
99
90
101
90
102
90
116
90
99
90
118
90
99
90
101
90
102

18

30 September 2011

90

98

140
120
100
DATA

80

UCL
60

CL

40

LCL

20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Gambar 4. Peta kendali atribut c rumah dinamo manual iterasi 2


C Chart of C2
140
UCL=131,92

130

Sample Count

120
110
_
C=101,67

100
90
80

LCL=71,42

70
1

9
11
Sample

13

15

17

Gambar 4. Peta kendali atribut c rumah dinamo minitab iterasi 2

Gambar 4. Peta kendali atribut c rumah dinamo SPSS iterasi 2

3. Roda assy
Peta kendali pada diameter roda assy menggunakan peta kendali c karena jumlah
sampel 20. Peta kendali c digunakan untuk sampel yang berjumlah lebih dari 10.
Iterasi 0

Perhitungan Manual

CL 101,667
UCL c 3 c 101,667 (3 101,667 ) 131,9156
LCL c 3 c 10 (3 101,667 ) 71,4177
Tabel 4.27 Data Roda Assy Iterasi 0

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011

Roda Assy
N. Of Inspection N. Of Nonconformities
90
83
90
98
90
87
90
98
90
95
90
87
90
93
90
80
90
95
90
127
90
95
90
129
90
99
90
81

15
16
17
18
19
20

23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

90
90
90
90
90
90

100
119
103
101
97
94

140
120
100

DATA

80

UCL

60

CL

40

LCL

20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Gambar 4. Peta kendali atribut c Roda assy manual iterasi 0
C Chart of C2
1

130

UCL=127,76

120

Sample Count

110
_
C=98,05

100
90
80
70

LCL=68,34

60
1

11
Sample

13

15

17

19

Gambar 4. Peta kendali atribut c Roda assy minitab iterasi 0

Gambar 4. Peta kendali atribut c Roda assy SPSS iterasi 0

Iterasi 1

Perhitungan Manual

CL 96 ,42105
UCL c 3 c 96 ,42105 (3 96 ,42105 ) 125,8793
LCL c 3 c 96 ,42105 (3 96 ,42105 ) 66,96279

Tabel 4. Data roda assy iterasi 0


No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011

Roda Assy
N. Of Inspection N. Of Nonconformities
90
83
90
98
90
87
90
98
90
95
90
87
90
93
90
80
90
95
90
127
90
95
90
99
90
81
90
100
90
119
90
103
90
101
90
97

19

30 September 2011

90

94

140
120
100
DATA

80

UCL
60

CL

40

LCL

20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Gambar 4. Peta kendali atribut c manual roda assy iterasi 1
C Chart of C2
130

UCL=125,11
120

Sample Count

110
100

_
C=95,75

90
80
70

LCL=66,39

60
1

11
Sample

13

15

17

19

Gambar 4. Peta kendali atribut c minitab roda assy iterasi 1

Gambar 4. Peta kendali atribut c SPSS roda assy iterasi 1

Iterasi 2

Perhitungan Manual

CL 94 ,7222
UCL c 3 c 94 ,7222 (3 94 ,7222 ) 123,9198
LCL c 3 c 94 ,7222 (3 94 ,7222 ) 65,52462

Table 4. Roda assy iterasi 2


No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
19 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Roda Assy
N. Of Inspection N. Of Nonconformities
90
83
90
98
90
87
90
98
90
95
90
87
90
93
90
80
90
95
90
95
90
99
90
81
90
100
90
119
90
103
90
101
90
97
90
94

140
120
100

DATA

80

UCL

60

CL

40

LCL

20
0
1 2 3 4 5 6 7 8 9 101112131415161718

Gambar 4. Peta kendali atribut c roda assy manual iterasi 2

C Chart of C2
130
UCL=123,92

120

Sample Count

110
100

_
C=94,72

90
80
70
LCL=65,52
60
1

9
11
Sample

13

15

17

Gambar 4. Peta kendali atribut c roda assy minitab iterasi 2

Gambar 4. Peta kendali atribut c roda assy SPSS iterasi 2


4. Bumper Belakang
Iterasi 0

Perhitungan Manual

CL 1,699289
UCL u 3

u
1,699289 (3 1,699289) 2,125982
ni

LCL u 3

u
1,699289 (3 1,699289) 1,272596
ni
Tabel 4.29 Data bumper belakang Iterasi 0

No

Date

1
2

05 September 2011
06 September 2011

Bumper Belakang
N. Of
N. Of
Inspection
Nonconformities
84
159
105
173

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

82
98
86
98
97
88
112
106
90
89
100
72
106
88
75
88
87
78

155
153
150
165
153
142
150
148
159
152
141
161
166
156
172
155
152
146

2.5
2
DATA

1.5

UCL

CL

0.5

LCL

0
1

11 13 15 17 19

Gambar 4. Peta kendali atribut u bumber belakang manual iterasi 0

Iterasi 1

Perhitungan Manual

CL 0,97009
UCL u 3

u
0,97009 (3 0,97009) 1,296393
ni

LCL u 3

u
0,97009 (3 0,97009) 0,643788
ni

Table 4. Data bumper dinamo iterasi 1


No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
28 September 2011
29 September 2011
30 September 2011

Bumper Belakang
N. Of
N. Of
Inspection
Nonconformities
84
159
105
173
82
155
98
153
86
150
98
165
97
153
88
142
112
150
106
148
90
159
89
152
100
141
72
161
106
166
88
156
88
155
87
152
78
146

2.5
2
data

1.5

UCL
1

CL
LCL

0.5
0
1

11 13 15 17 19

Gambar 4. Peta kendali u bumper belakang manual iterasi 1

Iterasi 2

Perhitungan Manual
CL 1,649822
UCL u 3

u
1,649822 (3 1,829857) 2,100162
ni

LCL u 3

u
1,649822 (3 1,829857) 1,199482
ni

Table 4. Data bumper belakang iterasi 2


No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
23 September 2011
26 September 2011
28 September 2011
29 September 2011
30 September 2011

Bumper Belakang
N. Of
N. Of
Inspection
Nonconformities
84
159
105
173
82
155
98
153
86
150
98
165
97
153
88
142
112
150
106
148
90
159
89
152
100
141
106
166
88
156
88
155
87
152
78
146

2.5
2
DATA

1.5

UCL
1

CL
LCL

0.5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Gambar 4. Peta kendali u bumper belakang manual iterasi 2

5. Pengunci Boby
Iterasi 0

Perhitungan Manual

CL 1,050608
UCL u 3

u
1,050608 (3 1,238095) 1,386185
ni

LCL u 3

u
1,050608 (3 1,238095) 0,715151
ni

Table 4. Pengunci dinamo iterasi 0


No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Pengunci Body
N. Of
N. Of
Inspection
Nonconformities
84
104
104
96
78
90
93
87
103
78
77
94
88
109
93
115
70
82
98
84
93
84
94
80
97
110
87
87
80
92
79
114
97
97
107
93
76
103
98
88

1.6
1.4
1.2
1

Series1

0.8

Series2

0.6

Series3

0.4

Series4

0.2
0
1

9 11 13 15 17 19

Gambar 4. Peta kendali atribut u pengunci dinamo manual iterasi 0

Iterasi 1

Perhitungan Manual

CL 1,032615
UCL u 3

u
1,032615 (3 1,238095) 1,365237
ni

LCL u 3

u
1,032615 (3 1,238095) 0,699993
ni
Table 4. Data Pengunci dinamo iterasi 1

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
27 September 2011

Pengunci Body
N. Of
N. Of
Inspection
Nonconformities
84
104
104
96
78
90
93
87
103
78
77
94
88
109
93
115
70
82
98
84
93
84
94
80
97
110
87
87
80
92
97
97

18
19
20

28 September 2011
29 September 2011
30 September 2011

107
76
98

93
103
88

1.6
1.4
1.2
1

data

0.8

UCL

0.6

CL

0.4

LCL

0.2
0
1

9 11 13 15 17 19

Gambar 4. Peta kendali atribut u pengunci dinamo manual iterasi 1

6. Tuas on/off
Iterasi 0

Perhitungan Manual

CL 1,137116
UCL U 3

u
1,137116 (3 1,158537) 1,490394
ni

LCL U 3

u
1,137116 (3 1,158537) 0,783838
ni
Table 4. Data tuas on/off iterasi 0
Tuas On-Off

No

Date

1
2
3
4
5
6
7
8
9

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011

N. Of
Inspection
82
91
81
96
92
83
88
79
81

N. Of
Nonconformities
95
95
93
86
98
91
90
91
93

10
11
12
13
14
15
16
17
18
19
20

16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

88
90
86
86
91
86
68
67
100
89
68

130
101
92
90
98
95
84
115
90
120
77

2
1.5

data
CL

UCL
0.5

LCL

0
1 2 3 4 5 6 7 8 9 1011121314151617181920
Gambar 4. Peta kendali atribut u tuas on/off manual iterasi 0

Iterasi 1

Perhitungan Manual

CL 1,113211
UCL U 3 U 1,113211 (3 1,158537 ) 1,462779
LCL U 3 U 1,113211 (3 x 1,158537 ) 0,763683
Table 4. Data tuas on/off iterasi 1
Tuas On-Off
No

Date

1
2
3
4
5
6
7
8

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011

N. Of
Inspection
82
91
81
96
92
83
88
79

N. Of
Nonconformities
95
95
93
86
98
91
90
91

9
10
11
12
13
14
15
16
17
18
19

15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
28 September 2011
29 September 2011
30 September 2011

81
88
90
86
86
91
86
68
100
89
68

93
130
101
92
90
98
95
84
90
120
77

1.6
1.4
1.2
DATA

1
0.8

UCL

0.6

CL

0.4

LCL

0.2
0
1 2 3 4 5 6 7 8 9 10111213141516171819

Gambar 4. Peta kendali atribut u manual iterasi 1


Iterasi 2

Perhitungan Manual

CL 1,111399
UCL u 3

u
1,111399 (3 1,158737) 1,467989
ni

LCL u 3

u
1,111399 (3 x 1,158737) 0,754809
ni
Table 4. Data tuas on/ off iterasi 2
Tuas On-Off

No

Date

1
2
3
4

05 September 2011
06 September 2011
07 September 2011
08 September 2011

N. Of
Inspection
82
91
81
96

N. Of
Nonconformities
95
95
93
86

5
6
7
8
9
10
11
12
13
14
15
16
17
18

09 September 2011
12 September 2011
13 September 2011
14 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
28 September 2011
29 September 2011
30 September 2011

92
83
88
79
88
90
86
86
91
86
68
100
89
68

98
91
90
91
130
101
92
90
98
95
84
90
120
77

1.6
1.4
1.2
DATA

1
0.8

UCL

0.6

CL

0.4

LCL

0.2
0
1 2 3 4 5 6 7 8 9 101112131415161718
Gambar 4. Peta kendali atribut u manual iterasi 2

7. Gear dinamo
Perhitungan Manual
Iterasi 0
CL 1,004184
UCL u 3

u
1,004184 (3 1,134146) 1,336171
ni

LCL u 3

u
1,004184 (3 x 1,134146) 0,672197
ni

Table 4. Data Gear dinamo iterasi 0

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Gear Dinamo
N. Of
N. Of
Inspection
Nonconformities
82
93
86
98
110
93
91
85
98
110
69
96
109
96
99
78
103
105
96
105
114
99
99
76
112
100
91
93
96
95
111
90
84
104
71
105
96
102
95
97

2
1.5

DATA
UCL

CL
0.5

LCL

0
1 2 3 4 5 6 7 8 9 1011121314151617181920

Gambar 4. Peta kendali atribut u gear dinamo manual iterasi 0

Iterasi 1
CL 0,985877
UCL U 3

u
0,985877 (3 1,14146) 1,314824
ni

LCL U 3

u
0,985877 (3 x 1,14146) 0,65693
ni

Table 4. Data Gear dinamo iterasi 1


No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
29 September 2011
30 September 2011

Gear Dinamo
N. Of
N. Of
Inspection
Nonconformities
82
93
86
98
110
93
91
85
98
110
69
96
109
96
99
78
103
105
96
105
114
99
99
76
112
100
91
93
96
95
111
90
84
104
96
102
95
97

1.5
data

UCL
CL

0.5

LCL
0
1

11 13 15 17 19

Gambar 4. Peta kendali atribut u gear dinamo manual iterasi 1

Iterasi 2
CL 0,97009
UCL U 3

u
0,97009 (3 1,134146) 1,322907
ni

LCL U 3

u
0,97009 (3 x 1,134146) 0,617274
ni

Table 4. Data gear dinamo iterasi 2

No

Date

1
2
3
4
5
6
6
6
6
6
6
6
6
6
6
6
6
6

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
29 September 2011
30 September 2011

N. Of
Inspection
82
86
110
91
98
109
99
103
96
114
99
112
91
96
111
84
96
95

Gear Dinamo
N. Of
Nonconformities
93
98
93
85
110
96
78
105
105
99
76
100
93
95
90
104
102
97

1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0

DATA
UCL
CL
LCL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Gambar 4. Peta kendali atribut u gear dinamo manual iterasi 2

8. Pengunci Dinamo
Iterasi 0
CL 0,97009
UCL U 3

u
0,97009 (3 1,134146) 1,322907
ni

LCL U 3

u
0,97009 (3 x 1,134146) 0,617274
ni

Table 4. Data pengunci dinamo iterasi 0


No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
14 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Pengunci Dinamo
N. Of Inspection N. Of Nonconformities
82
120
97
78
86
78
89
98
91
95
79
93
87
86
113
160
74
104
83
91
71
87
93
91
85
86
84
106
91
104
80
83
97
91
107
82
76
92
98
78

1.6
1.4
1.2
DATA

1
0.8

UCL

0.6

CL

0.4

LCL

0.2
0
1

11

13

15

17

19

Gambar 4. Peta kendali atribut u pengunci dinamo manual iterasi 0

Iterasi 1
CL 1,056364
UCL U 3

u
1,056364 (3 1,463415) 1,396867
ni

LCL U 3

u
1,056364 (3 x 1,463415) 0,715861
ni

Table 4. data pengunci dinamo iterasi 1


No

Date

1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20

05 September 2011
06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011
29 September 2011
30 September 2011

Pengunci Dinamo
N. Of Inspection N. Of Nonconformities
82
120
97
78
86
78
89
98
91
95
79
93
87
86
74
104
83
91
71
87
93
91
85
86
84
106
91
104
80
83
97
91
107
82
76
92
98
78

1.6
1.4
1.2
1

data

0.8

UCL

0.6

CL

0.4

LCL

0.2
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Gambar 4. Peta kendali atribut u pengunci dinamo manual iterasi 1

Iterasi 2
CL 1,308224
UCL u 3

u
1,308224 (3 0,804124) 1,308224
ni

LCL u 3

u
1,308224 (3x 0,804124) 0,761929
ni
Table 4. Data pengunci dinamo iterasi 2

No

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

06 September 2011
07 September 2011
08 September 2011
09 September 2011
12 September 2011
13 September 2011
15 September 2011
16 September 2011
19 September 2011
20 September 2011
21 September 2011
22 September 2011
23 September 2011
26 September 2011
27 September 2011
28 September 2011

Gear Dinamo
N. Of Inspection N. Of Nonconformities
97
78
86
78
89
98
91
95
79
93
87
86
74
104
83
91
71
87
93
91
85
86
84
106
91
104
80
83
97
91
107
82

17
18

29 September 2011
30 September 2011

76
98

92
78

1.6
1.4
1.2
1

DATA
UCL

0.8

CL

0.6

LCL
0.4
0.2
0
1

9 10 11 12 13 14 15 16 17 18

Gambar 4. Peta kendali atribut u pengunci dinamo manual iterasi 2

1.

Body
Peta kendali yang dibuat untuk cacat tak sesuai raw material dbawah ini adalah peta
kendali U. Peta kendali U paling sesuai karena jumlah sample dari cacat adalah
konstan dan setiap kecacatan terdapat bobotnya.

U = w1.u1 + w2.u2 + w3.u3


U = 50. 0,095 + 10. 0,05611 + 1. 0,013333= 5,32444

u =

w12 u1 w2 2 u 2 w3 2 u 3
n

u =

50 2 0.095 10 2 0.,05611 12 0,01333


= 1,643588
90

UCL = U + 3u = 5,32444 + (3). 1,643588 = 10,25521


LCL = U - 3u = 5,32444 (3). 1,643588 = 0,393679

Date
05-Sep-11

Body
N. Of Nonconformities
N. Of Inspection
Scratch String Camber U
D
5,324444
90
171
101
24

06-Sep-11

90

198

83

18

07-Sep-11

90

156

86

20

08-Sep-11

90

185

97

17

09-Sep-11

90

171

87

17

12-Sep-11

90

175

81

20

9584

5,971111

10748

4,822222

8680

5,687222

10237

5,242778

9437

5,322222

9580

13-Sep-11

90

148

99

12

14-Sep-11

90

160

84

16

15-Sep-11

90

151

80

20

16-Sep-11

90

171

79

17

19-Sep-11

90

164

86

20

20-Sep-11

90

183

86

17

21-Sep-11

90

167

90

20

22-Sep-11

90

183

85

13

23-Sep-11

90

161

80

20

26-Sep-11

90

178

86

19

27-Sep-11

90

169

95

14

28-Sep-11

90

174

70

31

29-Sep-11

90

166

94

18

30-Sep-11

90

180

79

20

4,667778

8402

4,92

8856

4,65

8370

5,198333

9357

5,044444

9080

5,570556

10027

5,15

9270

5,562778

10013

4,927778

8870

5,432778

9779

5,23

9414

5,239444

9431

5,143333

9258

5,45

9810

12
10
8

DATA
UCL

CL
4

LCL

2
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2.

Chasis

Peta kendali yang dibuat untuk cacat tak sesuai raw material dbawah ini adalah peta
kendali U. Peta kendali U paling sesuai karena jumlah sample dari cacat adalah
konstan dan setiap kecacatan terdapat bobotnya

U = w1.u1 + w2.u2 + w3.u3


U = 50. 0,0972222 + 10. 0,043889 + 1. 0,007778= 5,307778

u =

w12 u1 w2 2 u 2 w3 2 u 3
n

u =

50 2 0.09722 10 2 0.,043889 12 0,007778


= 1,658
90

UCL = U + 3u = 5,307778 + (3). 1,658 = 10,28223


LCL = U - 3u = 5,307778 (3). 1,656 = 0,333321

N. Of Inspection

Chasis
N. Of Nonconformities
Scratch String Camber

90

175

79

14

90

178

80

19

90

162

77

18

90

179

92

29

90

164

75

11

90

160

86

19

90

169

76

20

90

182

74

19

90

163

85

12

U
D
5,307778

9554

5,399444

9719

4,937778

8888

5,499444

9899

4,978333

8961

4,932778

8879

5,127778

9230

5,477222

9859

5,006667

9012

90

171

79

17

90

176

81

17

90

174

82

18

90

154

90

13

90

150

80

18

90

170

80

19

90

161

99

16

90

176

80

17

90

176

73

20

90

191

81

17

90

175

80

17

5,198333

9357

5,348333

9627

5,298889

9538

4,785

8613

4,621111

8318

5,177222

9319

5,031111

9056

5,342778

9617

5,305556

9550

5,765

10377

5,315

9567

12
10
8

CL
UCL

LCL
4

DATA

2
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

3.

Bumper Belakang
Peta kendali jumlah (np chart) diunakan untuk menghitung proporsi cacat dalam
sampel. Jumlah item cacat dalam sampel diasumsikan untuk diberikan dalam
distribusi binomial. Untuk bumper belakang menggunakan peta kendali jumlah (np
chart) karena memiliki sampel konstan dan jumlah cacat yang lebih kecil dari jumlah
sampel sehingga dapat dicari proporsi cacatnya.

Tabel 4.38 Data Bumper Belakang

Perhitungan Manual
Iterasi 0
Contoh perhitungan:
20

CL = n p

c
i 1

62
3,1
20

UCL1 = n p 3 n p(1 p)
= 3,1 + 3 3,1(1 0,034444)
= 8,290279

LCL1 = n p 3 n p(1 p)
= 3,1 - 3 3,1(1 0,034444)
= -2,09028

No.

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

05-Sep-11
06-Sep-11
07-Sep-11
08-Sep-11
09-Sep-11
12-Sep-11
13-Sep-11
14-Sep-11
15-Sep-11
16-Sep-11
19-Sep-11
20-Sep-11
21-Sep-11
22-Sep-11
23-Sep-11
26-Sep-11
27-Sep-11
28-Sep-11
29-Sep-11
30-Sep-11

Dinamo Tidak Menyala


N. Of Inspection N. Of Nonconformities
90
3
90
1
90
4
90
1
90
2
90
2
90
2
90
3
90
3
90
4
90
4
90
5
90
4
90
3
90
3
90
5
90
2
90
4
90
3
90
4

10
8
6
data
4

UCL

CL
LCL

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-2
-4

4. Roda depan dan belakang tidak berputar

No.

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

05-Sep-11
06-Sep-11
07-Sep-11
08-Sep-11
09-Sep-11
12-Sep-11
13-Sep-11
14-Sep-11
15-Sep-11
16-Sep-11
19-Sep-11
20-Sep-11
21-Sep-11
22-Sep-11
23-Sep-11
26-Sep-11
27-Sep-11
28-Sep-11
29-Sep-11
30-Sep-11

Roda Depan Dan Belakang Tidak Berputar


N. Of Inspection
N. Of Nonconformities
90
9
90
1
90
4
90
5
90
4
90
7
90
3
90
7
90
8
90
13
90
3
90
3
90
6
90
4
90
3
90
4
90
8
90
8
90
5
90
6

14
12
10
8

data

CL

UCL
LCL

2
0
-2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

-4

Iterasi 1

No.

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

05-Sep-11
06-Sep-11
07-Sep-11
08-Sep-11
09-Sep-11
12-Sep-11
13-Sep-11
14-Sep-11
15-Sep-11
19-Sep-11
20-Sep-11
21-Sep-11
22-Sep-11
23-Sep-11
26-Sep-11
27-Sep-11
28-Sep-11
29-Sep-11
30-Sep-11

Roda Depan Dan Belakang Tidak


Berputar
N. Of
N. Of
Inspection
Nonconformities
90
9
90
1
90
4
90
5
90
4
90
7
90
3
90
7
90
8
90
3
90
3
90
6
90
4
90
3
90
4
90
8
90
8
90
5
90
6

14
12
10
8

data

UCL

CL
LCL

2
0
-2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-4

5.

Bumper tidak terpasang dengan baik


Peta kendali yang dibuat untuk cacat tak sesuai raw material dibawah ini adalah peta
kendali np. Peta kendali np paling sesuai karena jumlah sample dari cacat adalah

konstan dan apabila setiap produk terdapat cacat,maka produk itu telah terhitung
cacat.
No.

Date

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

05-Sep-11
06-Sep-11
07-Sep-11
08-Sep-11
09-Sep-11
12-Sep-11
13-Sep-11
14-Sep-11
15-Sep-11
16-Sep-11
19-Sep-11
20-Sep-11
21-Sep-11
22-Sep-11
23-Sep-11
26-Sep-11
27-Sep-11
28-Sep-11
29-Sep-11
30-Sep-11

Bumper Tidak Terpasang Dengan Baik


N. Of Inspection N. Of Nonconformities
90
1
90
2
90
5
90
4
90
5
90
3
90
3
90
3
90
2
90
5
90
3
90
4
90
1
90
4
90
4
90
2
90
3
90
1
90
4
90
1

10
8
6
data
4

CL

UCL
LCL

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-2
-4

6.

Body

Peta kendali yang dibuat untuk cacat tak sesuai raw material dbawah ini adalah peta
kendali U. Peta kendali U paling sesuai karena jumlah sample dari cacat adalah
konstan dan setiap kecacatan terdapat bobotnya.
Date
05-Sep-11
06-Sep-11
07-Sep-11
08-Sep-11
09-Sep-11
12-Sep-11
13-Sep-11
14-Sep-11
15-Sep-11
16-Sep-11
19-Sep-11
20-Sep-11
21-Sep-11
22-Sep-11
23-Sep-11
26-Sep-11
27-Sep-11
28-Sep-11
29-Sep-11
30-Sep-11

Body
N. Of Nonconformities
N. Of Inspection
Scratch String Camber
90
171
101
24
90
198
83
18
90
156
86
20
90
185
97
17
90
171
87
17
90
175
81
20
90
148
99
12
90
160
84
16
90
151
80
20
90
171
79
17
90
164
86
20
90
183
86
17
90
167
90
20
90
183
85
13
90
161
80
20
90
178
86
19
90
169
95
14
90
174
70
31
90
166
94
18
90
180
79
20

D
1,322778
3,415556
4,492222
1,113889
3,376111
5,017222
0,965556
3,231111
4,35
1,006111
3,311111
5,225556
1,148333
3,385
4,627778
1,104444
3,585556
5,044444
0,614444
1

U
0,014698
0,037951
0,049914
0,012377
0,037512
0,055747
0,010728
0,035901
0,048333
0,011179
0,03679
0,058062
0,012759
0,037611
0,05142
0,012272
0,03984
0,056049
0,006827
0,011111

6
4
2

data
UCL

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-2
-4
-6

7.

Chasis

CL
LCL

Peta kendali yang dibuat untuk cacat tak sesuai raw material dbawah ini adalah peta
kendali U. Peta kendali U paling sesuai karena jumlah sample dari cacat adalah
konstan dan setiap kecacatan terdapat bobotnya

N. Of Inspection
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90

Chasis
N. Of Nonconformities
Scratch String Camber
175
79
14
178
80
19
162
77
18
179
92
29
164
75
11
160
86
19
169
76
20
182
74
19
163
85
12
171
79
17
176
81
17
174
82
18
154
90
13
150
80
18
170
80
19
161
99
16
176
80
17
176
73
20
191
81
17
175
80
17

D
0,925
3,221667
4,642778
1,416111
3,000556
4,597778
1,071667
3,077222
4,641667
1,006111
3,237222
4,978889
0,946667
3,065556
4,872222
1,083889
3,209444
5,040556
0,556111
0,972222

U
0,010278
0,035796
0,051586
0,015735
0,03334
0,051086
0,011907
0,034191
0,051574
0,011179
0,035969
0,055321
0,010519
0,034062
0,054136
0,012043
0,03566
0,056006
0,006179
0,010802

6
4
2

CL
UCL

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-2
-4
-6

LCL
DATA

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