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Chassis/ Model : AZ1A and AZ1L Subject : Power Board G2LE & G2HE - No Power & No LED , Power

Cut Off Solution : When the symptom shows are no power & no LED or power cut off, refer below for troubleshoot.

1 ) Model Affected
CHASSIS G2LE KLV-32EX300/ 400 AZ1A KLV-32BX300 KLV-32NX500 KLV-32NX400 AZ1L KDL-32EX400 G2HE KLV-40BX400 KLV-40EX400 KLV-40EX500 KLV-40NX500 KDL-40EX500 KDL-40EX400

2) Board Affected
G2LE A-1752-778-A A-1774-000-A A-1773-304-A A-1784-668-A G2HE A-1752-780-A A-1774-004-A A-1773-300-A A-1784-672-A

3) Part needed to be repaired


Part Ref IC 6301 F6101 D6301 P/No 8-753-344-89 1-523-104-11 8-719-510-53 Description CXA3809M Fuse 4A Diode Bridge D4SB60L

4) Symptom : a) No power, No LED. b) Power cut off.

5) Symptom confirmation : a) Remove connector wire to HLR board. Power on TV. If symptom recover, refer HLR technical news (TVG-M10062). ( Possible due to HLR board ). If not recover, follow below method. b) Check F6101 => Open / OK. If F6101 open, please check D6301. c) Measure resistance value in between Primary Ground and pin lead 17, 20, 13, 21, 23, 22 and 24 of IC6301 by Multimeter. If one of the above pin value is NG, please change to new IC6301.

6) Trouble shoot for symptom No power, No Led Please refer Item 9 - 15 for more details.

Start Check F6101


NG OK

Confirm IC6301 Change F6101


OK

Open/ No connectivity

Check D6301
NG

Check Pin 17
OK ( >50 K )

( <1 K ) NG

Short

Check Pin 20
OK( >1 M )

( <5 k ) NG

Change F6101 and D6301

Check Pin 13
OK ( >1 M ) NG

( <10 K ) NG

Aging (1 ~ 4 hr)
OK

Check Pin 21
OK( >100 K )

( <1 K ) NG

Change IC6301

Check Pin 22
OK( >100 K )

( <1 K ) NG

Check Pin 23
OK( >100 K ) ( >100 K ) OK

( <1 K ) NG

Check Pin 24

( <1 K ) NG

Replace Board
NG

Aging (1 ~ 4 hr)
OK

End
Fig 1: No Power, No Led Troubleshooting 7) Trouble shoot for Power Cut Off Please refer Item 9 - 15 for more details.

Start Confirm IC6301


( <1 K ) NG ( <5 k ) NG

Check Pin 17
OK ( >50 K )

Check Pin 20
OK ( >1 M )

Check Pin 13
OK ( >1 M )

( <10 K ) NG

Check Pin 21
OK( >100 K )

( <1 K ) NG

Change IC6301

Check Pin 22
OK( >100 K )

( <1 K ) NG

Check Pin 23
OK( >100 K )

( <1 K ) NG

Check Pin 24
OK ( >100 K )

( <1 K ) NG

Replace board
NG

Aging ( 1 ~ 4 hr)
OK

End Fig 2: Power Cut Off Troubleshooting

8) Below are the top and bottom view of G2LE/G2HE power board.

PIN 1

IC6301

D6301

F6101

Fig 3: Component Side 9) Measurement of IC6301, Pin 17


Pin 17 ( IC 6301 )

Fig 4: Conductor Side

OK Resistance is high ( >50 K ) Example : 60 k

NG Resistance is low (<1K) Example : 34 Ohm Fig 5: IC6301, Pin 17 Measurement 10) Measurement of IC6301, Pin 20
Pin 20 ( IC 6301 )

OK Resistance is high (>1M) Example : 8.62 M

NG Resistance is low (<5k) Example : 2.5 Fig 6: IC6301, Pin 20 Measurement

11) Measurement of IC6301, Pin 13


Pin 13 ( IC 6301 )

OK Resistance is high (>1M) Example : 3.91 M

NG Resistance is low ( < 10 K ) Example : 6.30 k

Fig 7: IC6301, Pin 13 Measurement

12) Measurement of IC6301, Pin 21


Pin 21 ( IC 6301 )

OK Resistance is high ( > 100 K ) Example : 496.2 K

NG Resistance is low (<1K) Example : 9.2

Fig 8: IC6301, Pin 21 Measurement 13) Measurement of IC6301, Pin 22


Pin 22 ( IC 6301)

OK Resistance is high ( > 100 K ) Example : 484.0 k

NG Resistance is low ( < 1 K ) Example : 16.8 Fig 9: IC6301, Pin 22 Measurement

14) Measurement of IC6301, Pin 23


Pin 23 ( IC 6301 )

OK Resistance is high ( > 100 K ) Example : 484.0 k

NG Resistance is low ( < 1 K ) Example : 16.8

Fig 10: IC6301, Pin 23 Measurement 15) Measurement of IC6301, Pin 24

OK Resistance is high ( > 100 K ) Example : 484.0 k

NG Resistance is low ( < 1 K ) Example : 2.5

Fig 11: IC6301, Pin 24 Measurement

16 ) After correcting the original service problem, perform the safety checks before releasing the set to the customer. Refer to Service Manual document section Safety Check-out for details.

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