NEED FOR SIMULATORS

HIGH RETENTIVITY LEVELS PRACTICAL ON JOB TRAINING REAL TIME ENVIRONMENT REFLEXES OF OPERATORS ARE TUNED CONSIDERABLY INCREASE IN CONFIDENCE LEVELS

BENEFITS OF SIMULATOR TRG

PLANT DOWN TIME AVOIDED NO WASTAGE OF TIME NO LOSSESS , NO REPAIRS

INCREASED EFFICIENCY & SAFE WORKING

NO FUEL COSTS

REALISITC ON JOB TRAINING

MALFUNCTION TRAINING NO RISK TRAINING

SIMULATOR DETAILS
200 MW SIMULATOR
BASED ON THE DESIGN DATA OF KSTPS-STAGE1
PANEL EXACTLY SIMILAR TO UCB OF KSTPS STAGE1 SUPPLIER - M/S SINGER LINK ,U.S.A IN 1984

500 MW SIMULATOR
BASED ON DESIGN DATA OF SSTPS UNIT-6 PANEL SIMILAR TO UNIT-6 OF SSTPS SUPPLIER : M/S SIEMENS AG GERMANY, 1995

FACILITIES OF SIMULATOR
COLD START BOILER READY TO FIRE

TURBINE READY TO ROLL

VACCUM PULLED STATE

READY TO SYNCHRONIZE
PARTIAL/HALF/FULL LOAD FREEZE OR RUN SIMULATION AT ANY INSTANT OF TIME OPERATE THE SIMULATOR FROM HAND HELD REMOTE CREATE NEW INITIAL CONDITIONS AS PER NEED

CONT

 BACKTRACK TO STEP TO PRIOR CONDITION TAKE A SNAPSHOT AT ANY INSTANT OF TIME

SELECT SLOW OR FAST MODES OF OPERATION

REMOTE FUNCTIONS

MALFUNCTION INSERTION OF VARIABLE SEVERITY AND

TIME DELAY
EXTERNAL PARAMETERS SETTING RECORD/REPLAY FACILITY COMPUTERISED TRAINEE TEST

CUSTOMERS
NTPC EXECUTIVE TRAINEES & EMPLOYEES GOVT. ORGANISATIONS STATE ELECTRICITY BOARD (MPGENCO,CSEB,KPCL,HSEB.GSEB,APGENCO ETC.) PRIVATE ORGANISATIONS LANCO,VISA POWER,REL. POWER,JINDAL POWER Ltd. , NSPCL, ADANI GROUP,

KORBA SIMULATORS
S.No. DETAILS 1 2 3 4 5 REFERENCE SUPPLIER CONTR.AWARD Dt CONTRT. VALUE TRAINING INAUGURATION 200 MW SIMULATOR KORBA, UNIT -1 M/s. SINGER LINK,USA 14.02.1981 500 MW SIMULATOR SINGRAULI UNIT-6 M/s. SIEMENS, AG,GERMANY 14.10.1988

US $ 4,389,645 Rs. 24,34,52,000 Approx Rs.21 Cr. 21.12.1984 27.11.1995

TRAINING IMPARTED & REVENUE EARNED YEAR-WISE

YEAR PROGR (No) PARTICIPATION
NTPC EXT

REV. FROM EXT. TOTAL AGENCIES

2003-04

66

343 (ET 149)

206

549

29,84,310/-

2004-05
2005-06 2006-07 2007-08 2008-09

68
66 60 69 67

409 (ET 174)

506 (ET 273) 474 (ET 306) 413 (ET 260) 519 (ET 398)

61
179 58 163 143

470
685 532 576 652

9,25,515/26,04,040/7,47,378/19,46,091/15,96,654/-

EXTERNAL ORGANISATIONS
LANCO AMARKANTAK POWER PVT LTD
VISA POWER APGENCO HPGCL KPCL MPGENCO NSPCL

CHALLANGES
200 MW SIMULATOR
UPS- (PROVIDED BY RTE DEL TEK- 1984) SHIFTING TO BATTERY
BACK UP ON MINOR VOLTAGE FLUCTUATIONS.PCB SPARES N/A. VENDOR REPLIED THAT THIS TYPE OF UNIT IS OUT OF PRODUCTION FOR LAST 20 YEARS.

DISC DRIVE-OUT OF REQUIRED TWO DRIVES (MAIN PANNEL + DAS

SYSTEM) ONLY ONE IS HEALTHY SO DAS FACILITY N/A

TAPE DRIVE- OUT SINCE LONG AS SPARES N/A (THIS IS REQUIRED

TO RE-LOAD THE SOFT WARE ON DISC AS DISC MAY GET CORRUPTED OVER A PERIOD DURING SERVICE).NOW WE DEPEND ON ALREADY LOADED SPARE DISC

COMPUTER PCBs-SPARES N/A DUE TO OBSOLESCENCE

CHALLENGES
I/O SYSTEM (SIMTROL) PCBs-(POPULATION 28 MAIN + 60
SUPPORTIVE) FREQUENT ERRATIC BEHAVIOUR, AS HIGHLY SENSITIVE TO MINOR TEMP FLUCTUATION, CAUSING FREEZING OF RELATED PANEL INTERRUPTION IN TRG SESSION REQUIRES REBOOTING UNRELIABLE FOR REPLACING PCBs M/S TATA POWER Co.Ltd (OEM) EXPRESSED DIFFICULTY IN WRITING AS ENGR FAMILIAR TO THIS OLD SYSTEM HAVE LEFT ORGN. (DURING PRIVIOUS P O THEY CHARGED AROUND 7 LACS PER PCB AND TOOK MORE THAN 2.5 YEARS TO SUPPLY & COMMISSION THE SAME WITH 100 % ADVANCE PAYMENT.