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11 Presented by, Uma .B. S II SEM MTech (1MS11MSC013) Department of Mechanical Engineering
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Principle of operation Uma. B. S EDM basic circuitry Gajaana Anne, Anand Babu Dielectric fluids, process parameter Mrudula Prashanth Benefits, limitations and applications - Manjunath
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Presentation Content
33
Introduction
Popularity of EDM
Thermal cutting process : Thermal energy generally applied to a small portion of the work surface, causing removal by erosion and/or vaporization energy Thermal energy is generated by conversion of electrical
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EDM highlights
55 Energy type: Mechanics of metal removal: Energy source: Medium: Spark Gap: Maximum metal removal rate: Spark frequency: Peak voltage: Thermal Erosion and/ or vaporization Electric spark Dielectric fluid 10-125m 5*10 mm/min 200-500,000Hz 30-250 volts 5/25/12
Histo ry
EDM
6 6
In1770s,
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Popularity of EDM
77
No mechanical deformation
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EDM - electrical discharge machining EDG - electrical discharge grinding cutting - electrical discharge wire
EDWC
LBM - laser beam machining PAM - plasma arc machining Ion beam machining
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Classification
EDM
99
Cutting by EDM
Grinding by EDM Form Externa grindi l EDM grindin Internal ng g EDM grinding Wire cutting
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Terms in EDM
10 10
Spark
discharge conductors
between the workpiece and the electrode at the point of discharge measurement difference between the dimensions of the cavity EDMed and the dimensions of the electrode used to cut the cavity -
Overcut
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EDM system: A tool (electrode) Work piece A dc power supply Servomotor Dielectric fluid
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13 13
Principle of operation
12
Application of an electrical potential between tool (electrode) and workpiece Creation of an ionized channel Spark Implosion of the plasma channel 5/25/12
14
Diagram of electroerosive machining: (1) tool, (2) workpiece, (3) liquid dielectric, (4) 5/25/12 electric discharges
Fig A. Crater formed on the workpiece Fig B. The finished EDM workpiece 16 16 several distinct layers
1 2 3
Fig B.
1.
2.
Fig A.
3.
Layer with small globules of removed workpiece metal and electrode the white or recast layer Heat affected zone or annealed layer
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References
Advanced Machining Processes V. K Jain (Pg No.,126) Unconventional Manufacturing process M. K. Singh
17 17
(Pg No.,81)
Manufacturing science Amitabh Ghosh (Pg No.,
329)
HMT production technology
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Questions?
18 18
Thank You
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