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The list of spare parts cannot be used when ordering parts for special OMV versions. In this respect, please contact the sales organisation for Sauer-Danfoss. We would point out that cost-free repairs as mentioned in Sauer-Danfoss General Conditions of Sale, are carried out only at Sauer-Danfoss Nordborg or at service shops authorised by Sauer-Danfoss. a) After week 27.97 the tightening pin has a new location. When repairing motors manufacturing before week 27.97 it will therefore be necessary to replace end cover, balance plate, tightening pin and spring washer. b) After week 22.07 the thickness of the front cover is increased with 5 mm therefore the screws is changet from 681X0288 (l = 20 mm) to 681X0287 (l = 25 mm). When repairing motors manufacturing before week 22.07 where it is necessary to change the front cover it is also necessary to change the screws in the front cover.
Comments
Series Marking
The series number is altering when parts in the motor are changed. The OMV series marking follows its date marking: XXX-2
OMV Series 2
2007 Sauer-Danfoss. All rights reserved. Printed in Europe Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations arent in conict with agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. Frontpage: F300215.TIF,
Drawing 151-2034.fa
Tightening torque: t Item 1 Item 10: Item 42: Item 43: Item 54: 30 - 40 N.m [ 270 - 354 lbf.in] 30 - 60 N.m [270 - 530 lbf.in] 10 - 15 N.m [90 - 130 lbf.in] 190 - 210 N.m [1680 - 1860 lbf.in] 4 - 6 N.m [35 - 53 lbf.in]
Item 1 2 3 4 5 6
Spare parts Screw Dust seal ring Front cover Shaft seal O-ring Parallel key M8; l = 20 mm [ 0.79 in] standard mounting b) M8; l = 25 mm [1.0 in] b) M6; l = 20 mm [ 0.79 in] SAE C mounting 60 67 4 mm [2.36 2.64 0.16 in] standard mounting b) SAE C mounting 80 60 7 mm [3.15 2.36 0.27 in] NBR 80 60 7 mm [3.15 2.36 0.27 in] FPM 112 3 mm [4.41 0.12 in] standard mounting 96 2 mm [3.78 0.08 in] SAE C mounting Metric 14 9 70 mm SAE: 1/2 1/2 21/4 in, standard mounting SAE: 1/2 1/2 2 1/2 in, SAE C mounting Metric: 50 mm OMV/OMVW incl. bearings and parallel key SAE: 21/4 in OMV/OMVW incl. bearings and parallel key Standard mounting SAE C mounting Metric: SAE: standard mounting: SAE: SAE C mounting Metric: 1/4 BSP.F steel SAE: 9/16 - 18 UNF, incl O-ring 17.5 13.5 1.5 mm [0.69 0.53 0.06 in] OMV/OMVW/OMVS 315 l = 115 mm [4.53 in] OMV/OMVW/OMVS 400 l = 122 mm [4.80 in] OMV/OMVW/OMVS 500 l = 130 mm [5.12 in] OMV/OMVW/OMVS 630 l = 141 mm [5.55 in] OMV/OMVW/OMVS 800 l = 155 mm [6.10 in] Metric: M 42 3 mm [1.65 0.12 in] SAE: 11/2 - 18 UNEF 43 78 7 mm [1.69 3.07 0.28 in] Metric: 16 10 32 mm [0.63 0.39 1.26 in] SAE: 9/16 9/16 2 in Metric: 60 mm OMV/OMVW incl. bearings and item 16, 17, 18 SAE: 2 1/4 in OMV/OMVW incl. bearings and item 16, 18 Metric: OMVW SAE: OMVW Metric: OMVS SAE: OMVS 140 3 mm [5.51 0.12 in] NBR Metric: 54 mm [2.13 in]OMV/OMVW incl. bearings SAE: 21/8 in OMV/OMVW incl. bearings standard mounting SAE C mounting 112 3 mm [3.77 0.12 in] NBR
7 8 9 10 11
Cylindrical shaft Conical seal ring Bearing housing Drain plug Washer, metric version only
14
Cardan shaft
16 17 18 19 20 21 22 23 24
Castellated nut Washer, metric version only Parallel key Tapered shaft Bearing housing Mounting flange O-ring OMVS Splined shaft O-ring
Item
Spare parts OMV/OMVW/OMVS 315 OMV/OMVW/OMVS 400 OMV/OMVW/OMVS 500 OMV/OMVW/OMVS 630 OMV/OMVW/OMVS 800 W = 25 mm [0.10 in] W = 32 mm [1.56 in] W = 40 mm [1.57 in] W = 51 mm [2.01 in] W = 65 mm [2.56 in] 4, l = 10 mm [0.39 in]
25
Gearwheel set
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Guide pin Valve drive Channel plate Stop ring for OMVS 630 and 800 Disc valve Balance plate Guide pin O-ring O-ring Spacer Spring washer Seal plug (plastic) Valve housing Ball Spring Washer Plug
a) 5, l = 14 mm [0.55 in] a) 70 2 mm, NBR [2.76 0.08 in] 70 2 mm, FPM [2.76 0.08 in] 45 2 mm, NBR [1.77 0.08 in] 45 2 mm, FPM [1.77 0.08 in] 37 45 0.5 mm [1.46 1.77 0.02 in] a) Metric SAE Metric a) SAE a) 1/4 in
43
44 46 47 48 49 50 51 52 53 54 55 56
13.9 10.2 1 mm [0.54 0.40 0.04 in] 1/8 BSP.F OMV/OMVW/OMVS 315 l = 150 mm [5.91 in] OMV/OMVW/OMVS 400 l = 150 mm [5.91 in] Screw M16 OMV/OMVW/OMVS 500 l = 160 mm [6.30 in] OMV/OMVW/OMVS 630 l = 160 mm [6.30 in] OMV/OMVW/OMVS 800 l = 180 mm [7.09 in] Name plate OMV/OMVW/OMVS Valve housing with tacho connection and valve drive, metric version only Tacho connection Valve drive incl. guide pin Spacer ring Tacho valve housing O-ring 40 2 mm [1.57 0.08 in] NBR Tacho bearing housing Washer 8.5 5.6 1 mm [0.33 0.22 0.04 in] Screw M5 l = 15 mm [0.59 in] Tacho drive shaft Retaining ring 6.0 0.7 [0.24 0.03 in] DIN 6799
Item 57 58 59 60 A B C D
Spare parts Bearing 8 22 7 mm [0.31 0.87 0.27 in] Shaft seal 8 22 6.5 mm [0.31 0.87 0.25 in] Retaining ring 22 1 DIN 472 Name plate (aluminium) for OMV/OMVW/OMVS with tacho connection Set of seals NBR OMV, OMVW, OMVS item 8, 22, 24, 33 and 34 Set of seals NBR OMV, OMVW, item 2, 4, 5, 8, 24, 33 and 34 Set of seals FPM OMV, OMVW, OMVS item 4, 33 and 34 Set of seals NBR OMVS item 8 and 22
G
A: B: C: D: E: F: G: Main holding tool. Code number: SJ 151-9000-1 Holding tool for OMV and OMVW. Code number: SJ 151B9000-2 Holding tool for OMVS. Code number: SJ 151-8000-1 Mandrel for output shaft removal Mandrel and backstop for fitting shaft seal Two guide bolts Mandrel to remove balance plate
Place the motor in holding tool Use I 5 mm Allan head spanner Tilt motor, springs and balls come out Use 22 mm socket spanner Lift off carefully as a unit, holding your fingers under the channel plate (Item no. 28)
Fill in oil into the spacer hole and use the 18.4 mm [0.72 in] mandrel as a piston to press up the balance plate.
Series 2 only Hold fingers under the gearwheel set to prevent the parts from dropping out
Item no. 2 and 4 to be knocked out by means of the special mandrel (E on page 8) Press out the shaft/bearing assembly using a hydraulic press (pressing force max. 2500 N) using the special mandrel (D on page 8) Shaft/bearing assembly should not be dismantled!
Loosen tacho shaft package (by tapping lightly at the end of the shaft) and extract the package from tacho housing
58 56 57
After dismantling, clean all parts in low aromatic kerosene. Examine the parts and exchange them if necessary. Immidiately before assembly, lubricate each part with hydraulic oil and grease rubber parts with vaseline
2 **)
14 24 25
10
36 33 34 32 31 35 38
Spring washer (2 off ) O-ring O-ring Guide pin Balance plate Spacer Valve housing
Align mark on valve drive with a hole in the outer rim. (A on drawing). Turn disc valve counter clockwise until splines in the two parts engage Place into valve housing Greased with vaseline Greased with vaseline
Screw (4 off ) Ball (2 off ) Spring (2 off ) Washer (2 off ) Plug (2 off ) Parallel key Drain plug and washer Conical seal ring Seal plug (2 off )
Grease with vaseline to prevent the spacer from dropping out Mount unit on the rest of the motor. Ports should face in the same direction as the drain port Lubricate threads and cross tighten screws to 190 - 210 N.m [1680 - 1860 lbf.in]
Tighten to 10 - 15 N.m [90 - 130 lbf.in] Fill motor with oil before plugging. Tighten to 30 - 60 N.m [265.5 - 531 lbf.in] Grease with vaseline to keep in place
The tacho connection must be reassembled in reverse order in relation to the procedure described under disassembling the tacho connection. 4 screws (pos. 53) to be tightened to 4 - 6 N.m [35.5 - 53 lbf.in].
11
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Sauer-Danfoss Mobile Power and Control Systems Market Leaders Worldwide Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Global Service Partners strategically located in all parts of the world.
Local address:
Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239-6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871-0 Fax: +49 4321 871 122
Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400 Sauer-Danfoss-Daikin LTD Sannomiya Grand Bldg. 8F 2-2-21 Isogami-dori, Chuo-ku Kobe, Hyogo 651-0086, Japan Phone: +81 78 231 5001 Fax: +81 78 231 5004
www.sauer-danfoss.com