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CLUTCH/GEARSHIFT LINKAGE
ASSEMBLY
Apply molybdenum oil solution to the entire surface
of the clutch outer guide and install-it onto the
‘mainshatt.
Install the cluteh outer and spline washer.
Install the spring seat and judder spring onto the
clutch center as shown.
Coat the clutch discs with clean engine oil.
‘Assemble clutch discs A, B and C, clutch plates and | CENTER:
pressure plate onto clutch center. *
CLUTCH DISCS B PRESSURE
PLATE
cuUTCH
Disc ¢
PLATES
JUDDER
CLUTCH Disc A SPRING
Install the clutch center assembly inta the clutch
outer:CLUTCH/GEARSHIFT LINKAGE
Install the lock washer. : % at
Apply oil to the threads and seating surface of a — :
new lock nut and install it with the chamfered side
facing in.
Attach the clutch center holder to the pressure plate ff
using four clutch bolts to hold the clutch center.
Tighten the clutch center lock nut using the special
tool.
TOOLS:
Lock nut wrench, 20 x 24 mm 07716-0020100
Extension bar 07716-0020500
Clutch center holder 07GMB-KT70101
U.S.A. only:
Holder plate 07HGB-001010B and
Collar "A" . 07HGB-001020B
TORQUE: 93 N-m (9.5 kgf-m, 69 Ibf-ft)
Be carefulnotto Stake the lock nut into the mainshaft groove.
damage the
mainshaft threads.
Install the clutch springs, lifter plate and bolts.
Tighten the lifter plate bolts in a crisscross pattern
in several steps.
TORQUE: 12 N-m (1.2 kgf-m, 9 Ibf-ft)
F
"BOLTS, SPRINGS fy
9-11CLUTCH/GEARSHIFT LINKAGE
Install the oil filter rotor and lock washer onto the
crankshaft
‘Apply oil to the threads and soating surface of the
Jock nut and install it with the chamfered side facing
Install the gear holder between the primary drive —~E;
‘and driven gears as shown, and tighten the oil filter gee cages ey
rotor lock nut.
Toots:
Gear holder 0724-0010200 or
0724-0014200
{US.A. only)
Lock nut wrench, 20 x24mm 07716-0020100
Extension bar (07716-0020500
TORQUE: 83 N-m (8.5 kgf, 61 IbEt)
Install the following:
~ oil pump [page 4-7)
filter rotor cover (page 312)
ight crankcase cover (page 8-14)
GEARSHIFT LINKAGE
REMOVAL
Remove the following:
right crankcase cover (page 8-5)
= clutch assembly (page 9-6)
= bolt and gearshift pedal
Pull the gearshift spindle out of the erankcase.
Remove the thrust washer.