Installation of 100-I03 Interface in HGU-68/P Naval Aviator Helmet

Remove Right Ear Cup Assembly

Ear cup assembly must be removed to install interface for CEP connection.

HGU-68/P Aviator Helmet

Ear Pad Preparation

Remove ear pad and assembly from helmet. Remove earphone from ear pad.

HGU-68/P Aviator Helmet Earcup Assembly

HGU-68/P Aviator Helmet Earcup Disassembly

Remove helmet assembly ear pins from earphone Set aside for later reassembly Place CEP interface into assembly paralleling the harness wiring to the earphone as shown in next slide

Location of the IO3 Interface For HGU-68/P Aviator Helmet Note: Parallel installation with earphone harness

Installing Interface in Ear Cup

Mark and drill inch hole for CEP interface in ear cup. Insert interface into ear cup, brass pins first. Configuration upon completion is shown.

Insert brass pins on the interface into the earphone and tighten. Insert earphone pins into brass interface pins and tighten set screws. Reinstall earphone into earphone holder and pad. Route the interface out the rear of helmet assembly as shown in next slide.

HGU-68/P Aviator Helmet Rear View

IO3 interface connector For CEP

CEP wires stowed in rear pocket of HGU-68/P Helmet

Completed CEP Installation In HGU-68/P Helmet