DETAIL DESIGN OF O/D CABLE TRENCH SECTIONS

AS PER INDIAN STANDARD CODE OF PRACTICE

INPUT PARAMETERS: Self-weight of concrete of grade M20 = Self-weight of cable over the tray Wide of tray excluding earth bus weld portion, L1 = Self weight of the angle 50x50x6 = Unit weight of MS steel = Unit weight of soil, = = Bearing capacity of the soil, SBC = Depth of water table from top of the cover slab, Dw = EGL to top of cover plate height = 25.00 1.15 450.00 4.50 78.50 18.00 20.00 120.00 0.50 0.20 kN/m kg/Rm mm kg/Rm kN/m3 kN/m3 deg. kN/m2 meter meter
3

[SP:6(1) pp. 155]

0.349066 rad.

PRELIMINARY DIMENSION CHOSEN: Thickness of the base slab = Thickness of the side wall = Thickness of the cover slab = Rows of tray (MS angle), nr = Total width of tray = Clearance between the two tray = Internal width of the trench = Internal clear height of the trench = =((nr-1)x250)+250+100 Spacing of Insert Plate = Number of 25mm diameter cables placed in two tiers on a 500mm wide tray = DESIGN OF CABLE TRAY:

150 100 100 3 500.00 600 1600 850

mm mm mm rows mm mm mm mm

1500 mm 40 nos.

Properties of section (unit mm) ISA50506

area 568

Cx =Cy 14.5

Ix=Iy 1.29E+05

rx = r y 15.1

Zx = Zy 3.60E+03

Weight of Cable at each angle support point = 0.690 kN Weight of 3mm thick cable tray = 0.177 kN Weight of support angle ISA50506 = 0.023 kN Total = 0.889 kN this load acts at 250mm from face of Insert plate (c.g.) Total moment due to this load at Insert plate= FACTORED MOMENT = Resisting moment of tray = 0.667 kNm 1.000 kNm 1.782 kNm

HENCE, SAFE

The Insert Plate is to be checked against the following two philosophies : The top half portion of the plate shall be checked against Bond Stress with concrete The bottom half portion of the plate shall be checked against Bearing Stress of Steel Provide 650mmx100mmx6mm thick M.S. plate, so total area = 65000 sq.mm The tension at upper half portion = 1333.688 N 2 Actual bond stress at upper half = 0.041 N/mm Permissible stress in bond (table21, IS:456-2000) = Yield stress of the M.S. Plate = Bearing Stress of plate at lower half = Bearing Stress of concrete at lower half = 0.800 N/mm
2

HENCE, SAFE

250.000 N/mm 2 187.500 N/mm 5.000 N/mm

2

HENCE, SAFE HENCE, SAFE

Since the plate is bonded throughout with concrete, there will be no bending of plate and hence thickness of plate need not be designed. ANALYSIS AND DESIGN OF COVER SLAB: For simplification, we take one meter strip of the slab Span of the slab = Width of the slab taken = Load per meter due to self weight = Load per meter due to Live Load = Total UDL = Factored UDL =

1700 mm 1000 mm 2.5 10 12.5 18.75 kN/m kN/m kN/m kN/m

Maximum Bending Moment (Mu) = 6.773 kNm Maximum Shear Force, (Vu) = 15.938 kN Provide, 100mm thick slab and effective depth (d) =80 mm Mu/bd2 = Vu/bd = Percentage of reinforcement as per Table 2, SP:16 = Provide 8 tor bars @225 mm c/c as main steel Provide 8 tor bars @300 mm c/c as distribution steel 1.06 0.20 0.32

ANALYSIS AND DESIGN OF VERTICAL WALL: Calculations are for one meter length of wall Computation of vetical load per meter length of wall: Self weight of the side wall = Load from the cover slab including live load = Total load = Factored load =

2.125 6.25 8.375 12.5625

kN kN kN kN

Active earth-pressure: Coefficient of active earth pressure, Ka = Total area of pressure diagram, Pa = C.G. of pressure diagram above base of wall = Moment at base of the wall due to earth pressure = Factored moment =

0.490 3.188 0.283 0.903 1.355

kN m kNm kNm

Force on wall from cable tray: Factored moment per meter length of wall due to cable tray as calculated above in the design of various parts of cable tray = 1.000 kNm Total factored moment at base of vertical wall per meter length = Total factored vertical load at base of wall per meter length = Considering per meter length of wall to act as Column Pu/fckbD = Mu/fckbD = Percentage of reinforcement as per Chart 34, SP:16 = Provide 8 tor bars @150 mm c/c as main steel Provide 8 tor bars @250 mm c/c as distribution steel ANALYSIS AND DESIGN OF BASE SLAB: Calculations are for one meter length of wall 12.5625 kN 2.355 kNm 2.355 kNm
2

2.355 kNm 12.563 kN

0.006281 0.011776 0% Steel

12.5625 kN

3.204 kN/m 1800 mm Factored self weight of the base slab = Factored downward udl due to self weight = Height of the water table above bottom of base slab = Uplift pressure on base slab = Factored upward udl due buoyant force = 10.125 kN 5.625 kN/m 0.6 meter 5.886 kN/m 8.829 kN/m

Net Factored upward force on base slab = Maximum base pressure on soil = Net maximum bending moment at mid-span, Mu= Net maximum shear force, Vu = Mu/bd2 = Vu/bd = Percentage of reinforcement as per Table 2, SP:16 = Provide 8 tor bars @150 mm c/c as main steel Provide 8 tor bars @250 mm c/c as distribution steel

3.204 kN/m 25.125 kN/m 1.29762 kNm 2.8836 kN 0.076782 0.022182 0

HENCE, SAFE

PROJECT: CONSTRUCTION OF 400KV G.S.S. LOCATION: TITLE: CLIENT: JAISALMER SWYAD CABLE TRENCH TYPE-C RAJ. RAJYA VIDYUT NIGAM.

INPUT PARAMETERS: Self-weight of concrete of grade M20 = Self-weight of cable over the tray Wide of tray excluding earth bus weld portion, L1 = Self weight of the angle 50x50x6 = Unit weight of MS steel = Unit weight of soil, = = Bearing capacity of the soil, SBC = Depth of water table from top of the cover slab, Dw = EGL to top of cover plate height = 25.000 1.150 300.000 4.500 78.500 18.000 20.000 120.000 1.000 0.275 kN/m3 kg/Rm mm kg/Rm kN/m3 kN/m3 deg. 2 kN/m meter meter

[SP:6(1) pp. 155]

PRELIMINARY DIMENSION CHOSEN: Thickness of the base slab = Thickness of the side wall = Thickness of the cover slab = Rows of tray (MS angle), nr = Total width of tray = (300+50)= Clearance between the tray & wall= Internal width of the trench = (350+350)= Internal clear height of the trench = =((nr-1)x200)+150+150 Spacing of Insert Plate = Number of 25mm diameter cables placed in two tiers ona350mmwidetray= DESIGN OF CABLE TRAY: Properties of section (unit mm) ISA50506

150 100 60 6 350.00 350 700.00 1300

mm mm mm rows mm mm mm mm

1500 mm 28 nos.

area 568

Cx =Cy 14.5

Ix=Iy 1.29E+05

rx = r y 15.1

Zx = Zy 3.60E+03

Weight of Cable at each angle support point = Weight of 3mm thick cable tray = Weight of support angle ISA50506 =

0.483 kN 0.124 kN 0.016 kN

this load acts at

Total = 0.622 kN 175 mm from face of Insert plate (c.g.) 0.654 kNm 0.980 kNm 1.782 kNm

Total moment due to this load at Insert plate= FACTORED MOMENT = Resisting moment of tray =

HENCE, SAFE

The Insert Plate is to be checked against the following two philosophies : The top half portion of the plate shall be checked against Bond Stress with concrete The bottom half portion of the plate shall be checked against Bearing Stress of Steel Provide 1100mmx100mmx6mm thick M.S. plate, so total area = 110000 sq.mm The tension at upper half portion = 1867.163 N 2 Actual bond stress at upper half = 0.034 N/mm Permissible stress in bond (table21, IS:456-2000) = Yield stress of the M.S. Plate = Bearing Stress of plate at lower half = Bearing Stress of concrete at lower half =
2 0.800 N/mm 2

HENCE, SAFE

250.000 N/mm 2 187.500 N/mm 5.000 N/mm

2

HENCE, SAFE HENCE, SAFE

Since the plate is bonded throughout with concrete, there will be no bending of plate and hence thickness of plate need not be designed. ANALYSIS AND DESIGN OF COVER SLAB: For simplification, we take one meter strip of the slab Span of the slab = Width of the slab taken = Load per meter due to self weight = Load per meter due to Live Load = Total UDL = Factored UDL = Maximum Bending Moment (Mu) = Maximum Shear Force, (Vu) = Assume effective depth of the cover slab (d)=

800 mm 1000 mm 1.5 10 11.5 17.25 kN/m kN/m kN/m kN/m

1.380 kNm 6.900 kN 40 mm

Mu/bd2 = 0.86 Vu/bd = 0.17 Percentage of reinforcement as per Table 2, SP:16 = 0.099 Provide 8 tor bars @ 225 c/c main 0.372148 (percent provided) Provide 8 tor bars @ 300 c/c distribution steel

ANALYSIS AND DESIGN OF VERTICAL WALL: Calculations are for one meter length of wall

Computation of vetical load per meter length of wall: Self weight of the side wall = Load from the cover slab including live load = Total load = Factored load =

3.25 5.75 9 13.5

kN kN kN kN

Active earth-pressure: Coefficient of active earth pressure, Ka = Total area of pressure diagram, Pa = C.G. of pressure diagram above base of wall = Moment at base of the wall due to earth pressure = Factored moment =

0.490 7.457 0.433 3.232 4.847

kN m kNm kNm

Force on wall from cable tray: Factored moment per meter length of wall due to cable tray as calculated above in the design of various parts of cable tray = 0.980 kNm Total factored moment at base of vertical wall per meter length = Total factored vertical load at base of wall per meter length = Considering per meter length of wall to act as Column Pu/fckbD =
2

5.828 kNm 13.500 kN

0.00675

Mu/fckbD = 0.029138 Percentage of reinforcement as per Chart 34, SP:16 = 0.02 % Steel Provide 8 tor bars @ 150 c/c main 0.334933 (percent provided) Provide 8 tor bars @ 250 c/c distribution steel

ANALYSIS AND DESIGN OF BASE SLAB: Calculations are for one meter length of wall 13.5 kN 5.828 kNm 4.847 kNm

13.5 kN

1.87965 kN/m 800.00 mm Factored self weight of the base slab = Factored downward udl due to self weight = Height of the water table above bottom of base slab = Uplift pressure on base slab = Factored upward udl due buoyant force = Net Factored upward force on base slab = 4.5 kN 5.625 kN/m 0.51 meter 5.0031 kN/m 7.50465 kN/m 1.87965 kN/m

Maximum base pressure on soil = Net maximum bending moment at mid-span, Mu= Net maximum shear force, Vu =
2

34.97533 kN/m 0.150372 kNm 0.75186 kN

HENCE, SAFE

Mu/bd = 0.008898 Vu/bd = 0.005784 Percentage of reinforcement as per Table 2, SP:16 = 0.02 Provide 8 tor bars @ 150 c/c main 0.223289 (percent provided) Provide 8 tor bars @ 250 c/c distribution steel WELD DESIGN FOR TRAY TO INSERT PLATE: thickness of the weld for 6mm plate = 3 mm Throat, t = 3x0.75= 2.25 mm length of the weld, d = 73.33933 mm Using cleat angle of 50x50x6 we provide welding length = DESIGN FOR BONDING: Design anchorage length of 10mm bars assumed = Design bond strength as per clause 26.2.1.1 for M20 = Resisting bond strength of the insert plate = Calculated bond strength required =

100 mm

100 1.2 11309.73 1867.163

mm Mpa N N

HENCE, SAFE

60 350 150 200 200 200 200 100

150 150

PROJECT: CONSTRUCTION OF 400KV G.S.S. LOCATION: TITLE: CLIENT: JAISALMER SWYAD CABLE TRENCH TYPE-D RAJ. RAJYA VIDYUT NIGAM.

INPUT PARAMETERS: Self-weight of concrete of grade M20 = Self-weight of cable over the tray Wide of tray excluding earth bus weld portion, L1 = Self weight of the angle 50x50x6 = Unit weight of MS steel = Unit weight of soil, = = Bearing capacity of the soil, SBC = Depth of water table from top of the cover slab, Dw = EGL to top of cover plate height = 25.000 1.150 150.000 4.500 78.500 18.000 20.000 120.000 1.000 0.275 kN/m3 kg/Rm mm kg/Rm kN/m3 kN/m3 deg. kN/m2 meter meter

[SP:6(1) pp. 155]

PRELIMINARY DIMENSION CHOSEN: Thickness of the base slab = Thickness of the side wall = Thickness of the cover slab = Rows of tray (MS angle), nr = Rows of tray (MS angle) continuous, nr1 = Total width of tray = Clearance between the tray & wall = Internal width of the trench = Internal clear height of the trench = =((nr1+nr-1)x200)+100+100 Spacing of Insert Plate = Number of 25mm diameter cables placed in two tiers on a 200mm wide tray = Number of 25mm diameter cables placed in two tiers on continuous tray = DESIGN OF CABLE TRAY: Properties of section (unit mm) ISA50506

150 100 100 1 1 200.00 200 400.00 400

mm mm mm rows rows mm mm mm mm

1500 mm 16 nos. 32 nos.

area 568

Cx =Cy 14.5

Ix=Iy 1.29E+05

rx = r y 15.1

Zx = Zy 3.60E+03

Weight of Cable at each angle support point =

0.276 kN

Weight of 3mm thick cable tray = Weight of support angle ISA50506 =

0.071 kN 0.009 kN Total = 0.356 kN this load acts at 100mm from face of Insert plate (c.g.) 0.071 kNm 0.107 kNm 1.782 kNm

Total moment due to this load at Insert plate= FACTORED MOMENT = Resisting moment of tray =

HENCE, SAFE

The Insert Plate is to be checked against the following two philosophies : The top half portion of the plate shall be checked against Bond Stress with concrete The bottom half portion of the plate shall be checked against Bearing Stress of Steel Provide 300mmx100mmx6mm thick M.S. plate, so total area = 30000 sq.mm The tension at upper half portion = 177.825 N 2 Actual bond stress at upper half = 0.012 N/mm Permissible stress in bond (table21, IS:456-2000) = Yield stress of the M.S. Plate = Bearing Stress of plate at lower half = Bearing Stress of concrete at lower half =
2 0.800 N/mm 2

HENCE, SAFE

250.000 N/mm 2 187.500 N/mm 5.000 N/mm

2

HENCE, SAFE HENCE, SAFE

Since the plate is bonded throughout with concrete, there will be no bending of plate and hence thickness of plate need not be designed. ANALYSIS AND DESIGN OF COVER SLAB: For simplification, we take one meter strip of the slab Span of the slab = Width of the slab taken = Load per meter due to self weight = Load per meter due to Live Load = Total UDL = Factored UDL = Maximum Bending Moment (Mu) = Maximum Shear Force, (Vu) = Provide, 100mm thick slab and effective depth (d) =80 mm

500 mm 1000 mm 2.5 10 12.5 18.75 kN/m kN/m kN/m kN/m

0.586 kNm 4.688 kN

Mu/bd2 = 0.09 Vu/bd = 0.06 Percentage of reinforcement as per Table 2, SP:16 = 0.075 Provide 8 tor bars @ 250 c/c main 0.20096 (percent provided) Provide 8 tor bars @ 300 c/c distribution steel

ANALYSIS AND DESIGN OF VERTICAL WALL:

Calculations are for one meter length of wall Computation of vetical load per meter length of wall: Self weight of the side wall = Load from the cover slab including live load = Total load = Factored load =

1 6.25 7.25 10.875

kN kN kN kN

Active earth-pressure: Coefficient of active earth pressure, Ka = Total area of pressure diagram, Pa = C.G. of pressure diagram above base of wall = Moment at base of the wall due to earth pressure = Factored moment =

0.490 0.706 0.133 0.094 0.141

kN m kNm kNm

Force on wall from cable tray: Factored moment per meter length of wall due to cable tray as calculated above in the design of various parts of cable tray = 0.107 kNm Total factored moment at base of vertical wall per meter length = Total factored vertical load at base of wall per meter length = Considering per meter length of wall to act as Column Pu/fckbD =
2

0.248 kNm 10.875 kN

0.005438

Mu/fckbD = 0.001239 Percentage of reinforcement as per Chart 34, SP:16 = 0.02 % Steel Provide 8 tor bars @ 150 c/c main 0.334933 (percent provided) Provide 8 tor bars @ 250 c/c distribution steel

ANALYSIS AND DESIGN OF BASE SLAB: Calculations are for one meter length of wall 10.875 kN 0.248 kNm 0.141 kNm

10.875 kN

-10.7753 kN/m 500.00 mm Factored self weight of the base slab = Factored downward udl due to self weight = Height of the water table above bottom of base slab = Uplift pressure on base slab = Factored upward udl due buoyant force = 2.8125 kN 5.625 kN/m -0.35 meter -3.4335 kN/m -5.15025 kN/m

Net Factored upward force on base slab = Maximum base pressure on soil = Net maximum bending moment at mid-span, Mu= Net maximum shear force, Vu =

-10.7753 kN/m 43.71339 kN/m -0.33673 kNm -2.69381 kN

HENCE, SAFE

Mu/bd2 = 0.0199 Vu/bd = 0.0207 Percentage of reinforcement as per Table 2, SP:16 = 0.02 Provide 8 tor bars @ 150 c/c main 0.223289 (percent provided) Provide 8 tor bars @ 250 c/c distribution steel