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130.2
BARITE RECOVERY/ TOTAL SOLID REMOVAL(WBM) Retort Water (%) 57.0 Retort Oil (%) 7.5 Mud Weight(ppg) 16.0 Chloride (mg/l) 50000 Density HGS(sg) 4.1 Feed Rate (gpm) 30 Hours Run (hr) 10.0 Centrifuge Eff(%) 69.4 Enter 1 For (BR), 2 For (TSR) 1 Vol of Mud Processed (bbl) 428 Weight Of LGS Discarded(lb) 28,218 Weight Of HGS Discarded(lb) 7,258 Vol of LGS Discarded (bbl) 31.0 Vol of Barite Discarded(bbl) 5.1 Total Vol Of Mud Discarded(bbl) 78 Weight Of Processed Mud(ppg) 15.3 BARITE RECOVERY FOR WBM % Water % Oil Mud Weight(ppg) Chloride (mg/l) Feed Rate (g/min) Hours Run (hr) Centrifuge Eff(%) Vol of Mud Processed (bbl) Weight Of LGS Discarded(lb) Weight Of HGS Discarded(lb)
Vol of LGS Discarded(bbl) Vol of HGS Discarded(bbl) Total Vol Of Mud Discarded(bbl) WT Of Processed Mud(ppg) Corrected Water Vol(%) Density Corrected Water Vol Corrected Solid(%) Average SG Vol % LGS Vol % HGS LGS (lb/bbl) HGS (lb/bbl) 10.4 Fluid In Solids
31.0 5.06 78.3 15.3 58.5 1.06 34.0 3.64 10.4 23.6 94.9 338.8
23.6
Vol of LGS Discarded (bbl) Vol of Barite Discarded(bbl) Total Vol Of Mud Discarded(bbl) WT Of Processed Mud(ppg) Corrected Water Vol(%) Density Corrected Water Vol Corrected Solid(%) Average SG Vol % LGS Vol % HGS LGS (lb/bbl) HGS (lb/bbl) 10.4 Fluid In Solids
42.27
WEIGHT UP
Initial Mud Density(ppg) Wt of Weighting Material(lb)
SG of Weighting Material 16.0 66 2.6 8.8
WEIGHT UP
Initial Mud Density(ppg) Wt of Weighting Material(lb)
SG of Weighting Material
16.5
0.072 8.42
70
50
RULE OF THUMB MAXIMUM LGS DICARD IN BR IS 60% MAXIMUM HGS & LGS DISCARD IN TSR IS 70% 15-30% OF SOLIDS DISCARDED IS POLYMER BR - BARITE RECOVERY TSR - TOTAL SOLID REMOVAL
70 5
142
OLID REMOVAL(WBM) 57.0 7.5 16.0 50000 4.1 30 10.0 11 428 28,237 100,806 31.0 70.2 209 69.4 22.9
BARITE RECOVERY/ TOTAL SOLID REMOVAL(OBM) Mud Weight(ppg): 15.9 Retort Water (%) 16.8 Retort Oil (%) 50.5 Chloride (mg/l) 20000 Density HGS(sg) 4.2 Feed Rate (gpm) 43 Hours Run (hr) 10 Centrifuge Eff(%) 63.3 Enter 1 For (BR), 2 For (TSR) 1 Vol of Mud Processed (bbl) 614 Weight Of LGS Discarded(lb) 12,287 Weight Of HGS Discarded(lb) 12,838 Vol of LGS Discarded(bbl) 13.5 Vol of HGS Discarded(bbl) 8.7 Total Vol Of Mud Discarded(bbl) 47.2 Weight Of Processed Mud(ppg) 15.6 TOTAL SOLID REMOVAL FOR WBM % Water % Oil Mud Weight(ppg) Chloride (mg/l) Feed Rate (gpm) Hours Run (hr) Centrifuge Eff(%) Vol of Mud Processed (bbl) Weight Of LGS Discarded(lb) Weight Of HGS Discarded(lb)
TOTAL SOLID REMOVAL(OBM) Mud Weight(ppg): % Retort Water: % Retort Oil: Chloride (mg/l) Density HGS(sg) Feed Rate (gpm) Hours Run (hr) Mud Weight Of Effluent(ppg) Vol of Mud Processed (bbl) Weight Of LGS Discarded(lb) Weight Of HGS Discarded(lb) Vol of LGS Discarded(bbl) Vol of HGS Discarded(bbl) Total Vol Of Mud Discarded(bbl) % Solid Removal Efficiency Density Of Discarded Solids (ppg) TOTAL SOLID REMOVAL Mud Weight(ppg): % Retort Water: % Retort Oil: Chloride (mg/l) Density HGS(sg) Feed Rate (gpm) Hours Run (hr) Centrifuge Eff(%) Vol of Mud Processed (bbl) Weight Of LGS Discarded(lb)
EMOVAL FOR WBM 57.0 7.5 16.0 50000 30 10.0 69.4 428.4 28,218 100,736
31.01 70.20 208.62 11.0 58.5 1.06 34.0 3.64 10.4 23.6 94.9 338.8 23.6 107.41
Vol of LGS Discarded (bbl) Vol of Barite Discarded(bbl) Total Vol Of Mud Discarded(bbl) WT Of Processed Mud(ppg) Corrected Water Vol(%) Density Corrected Water Vol Corrected Solid(%) Average SG Vol % LGS Vol % HGS LGS (lb/bbl) HGS (lb/bbl) 10.4 Fluid In Solids WT Of The Liq Phase BLEND TWO OR THREE MUD Density of First Fluid(ppg) Volume of First Fluid(bbls) Density of Sec Fluid (ppg) Volume of Sec Fluid (bbls) Density of Third Fluid(ppg) Volume of Third Fluid(bbls) Density of Mixture Volume of Mixture
31.03 70.25 208.76 11.0 58.5 1.06 34.0 3.64 10.4 23.6 94.9 338.8 23.6 107.48 8.80 16.0 107.5 21.66 31.0 34.2 70.2 22.9 208.8
Weight Of HGS Discarded(lb) Vol of LGS Discarded(bbl) Vol of HGS Discarded(bbl) Total Vol Of Mud Discarded(bbl) WT Of Processed Mud(ppg)
16.2
0.012
WHOLE MUD CL(mg/l) WHOLE MUD CaCl2(mg/l) % WT CaCl2(WPS) CaCl2 WPS(ppm) Brine Density(sg) Brine Density(ppg) CaCl2 WPS(mg/l) Oil/Water Ratio(oil%) Oil/Water Ratio(water%) % Vol Brine Oil/Brine Ratio(oil%) Oil/Brine Ratio(brine%) % Corrected Solids A S G of solids(sg) % Low gravity solids % High gravity solids Low gravity solids(ppb) High gravity solids(ppb) 3.47 Liquid Phase Lost(bbl) WT Of The Liq Phase
WEIGHT UP Initial Mud Density(ppg) Wt of Weighting Material(lb) SG of Weighting Material SG OF FLUID(WATER OR OIL) Wt of Mud Weight(ppg) Volume Increase(bbl)
VAPORATION (OBM)
170 24.0 50 25 76.7 0.52 0.03 0.55 13.1
OIL LOST ON CUTTINGS Weight Of Empty Retort Cell (g) Weight Of Full Retort Cell (g) Weight Of Cooled Retort Cell (g) Weight Of Dry Glass Receiver(g) Weight Of Receiver + Oil & Water(g) Retort Water(mls) If < 0.95 or > 1.05, Repeat Test! Weigth Of Wet Cuttings(g) Weight Of Dry Cuttings(g) Weight Of Oil(g) Oil On Cuttings(g/kg) Oil On Cuttings(%wt)
301.1 388.0 363.0 70.0 95.0 5.0 1.00 86.9 61.9 20.0 230.1 23.0
Retort Water (%) 15.9 17.3 50 30000 4.2 43 10 10.7 614 12,086 161,798 13.3 110.1 249.4 63.8 24.6
Flow Line Temprature Vol Of Water Lost (bbls/hr) Total Vol of Water Lost (bbls)
BARITE RECOVERY Mud Weight(ppg): % Retort Water: % Retort Oil: Chloride (mg/l) Density HGS(sg) Feed Rate (gpm) Hours Run (hr) Centrifuge Eff(%) Vol of Mud Processed (bbl) Weight Of LGS Discarded(lb)
TOTAL SOLID REMOVAL Mud Weight(ppg): % Retort Water: % Retort Oil: Chloride (mg/l) Density HGS(sg) Feed Rate (gpm) Hours Run (hr) Centrifuge Eff(%) Vol of Mud Processed (bbl) Weight Of LGS Discarded(lb)
Weight Of HGS Discarded(lb) Vol of LGS Discarded(bbl) Vol of HGS Discarded(bbl) Total Vol Of Mud Discarded(bbl) WT Of Processed Mud(ppg)
Weight Of HGS Discarded(lb) Vol of LGS Discarded(bbl) Vol of HGS Discarded(bbl) Total Vol Of Mud Discarded(bbl) WT Of Processed Mud(ppg)
20000 31400 15.7 157472 1.13 9.4 178597 75 25 17.58 74 26 31.92 4.03 3.47 28.4 31.61 418.14 28.44 126.8 7.6
WHOLE MUD CL(mg/l) WHOLE MUD CaCl2(mg/l) % WT CaCl2(WPS) CaCl2 WPS(ppm) Brine Density(sg) Brine Density(ppg) CaCl2 WPS(mg/l) Oil/Water Ratio(oil%) Oil/Water Ratio(water%) % Vol Brine Oil/Brine Ratio(oil%) Oil/Brine Ratio(brine%) % Corrected Solids A S G of solids(sg) % Low gravity solids % High gravity solids Low gravity solids(ppb) High gravity solids(ppb) 3.47 Liquid Phase Lost(bbl) WT Of The Liq Phase
20000 31400 15.7 157472 1.13 9.4 178597 75 25 17.58 74 26 31.92 4.03 3.47 28.4 31.61 418.14 28.44 24.9 7.6
WHOLE MUD CL(mg/l) WHOLE MUD CaCl2(mg/l) % WT CaCl2(WPS) CaCl2 WPS(ppm) Brine Density(sg) Brine Density(ppg) CaCl2 WPS(mg/l) Oil/Water Ratio(oil%) Oil/Water Ratio(water%) % Vol Brine Oil/Brine Ratio(oil%) Oil/Brine Ratio(brine%) % Corrected Solids A S G of solids(sg) % Low gravity solids % High gravity solids Low gravity solids(ppb) High gravity solids(ppb) 3.39 Liquid Phase Lost(bbl) WT Of The Liq Phase BLEND TWO OR THREE MUD Density of First Fluid(ppg) Volume of First Fluid(bbls) Density of Sec Fluid (ppg) Volume of Sec Fluid (bbls) Density of Third Fluid(ppg) Volume of Third Fluid(bbls) Density of Mixture Volume of Mixture
WEIGHT UP Initial Mud Density(ppg) Wt of Weighting Material(lb) SG of Weighting Material SG OF FLUID(WATER OR OIL) Wt of Mud Weight(ppg) Volume Increase(bbl)
30000 47100 21.4 213994 1.19 9.9 254513 74 26 18.51 73 27 31.49 4.03 3.39 28.1 30.86 413.12 28.10 126.0 7.7
D TWO OR THREE MUD 15.9 126.0 21.66 13.3 35.0 110.1 24.6 249.4
30 10 9 170 24.0 48.3 39.5 3.0 81 76.8 12.5 104.2 37.3 94,783 47,845 66.6 26
Vol Of Oil Lost Due Drill Cuttings(bbl) Vol Of Oil Lost Due Centrifuge(bbl) Vol Of Oil Lost Due Evapouration(bbl) Vol Of Mud Lost Due Cuttings(bbl) Vol Of Mud Lost Due Centrifuge(bbl) Vol Of Water Lost Due Evapouration(bbl) Vol Of Solids Discarded by Shale Shaker(bbl) Vol Of Solids Discarded by Centrifuge(bbl) Wt Of Solids Discarded by Shale Shaker(lb) Wt Of Solids Discarded by Centrifuge(lb) Solid Removal Efficiency Of Centrifuge(%) Vol Solid Incorporated Into Mud Via Shaker(bbl)
% Centrifuge Efficiency
80
Oil SG Solid Removal Efficiency Cuttings generated(bbl) Wt cuttings (kg) Cuttings removed (kg) Weight Of Oil lost On Cuttings (kg) Vol Oil lost On Cuttings (bbl) Whole mud lost (bbl) Vol of Mud Lost per Foot (bbl/ft) Vol Solids Incorporated In Mud(bbl)
11 70 5 45 58,000 4.1 30 10 9 5 170 24.0 89 252.5 35.0 99.0 114.8 90,044 104,436 94.0 25
Vol Of Mud Lost Over The Shaker(bbl) Vol Of Mud Lost Due Centrifuge(bbl) Vol Of Water Lost Due Evapouration(bbl) Vol Of Solids Discarded by Shale Shaker(bbl) Vol Of Solids Discarded by Centrifuge(bbl) Wt Of Solids Discarded by Shale Shaker(lb) Wt Of Solids Discarded by Centrifuge(lb) Solid Removal Efficiency Of Centrifuge(%) Vol Solid Incorporated Into Mud Via Shaker(bbl)
% Efficiency Of Centrifuge BARITE RECOVERY/WBM MUD LOST ON CUTTINGS TOTAL SOLID REMOVAL(OBM) Mud Weight(ppg): drilled 11 Ft. % Retort Water: Hole size'' 25 % Retort Oil: 60 Cuttings SG Chloride (mg/l) Retort Water & Oil of Mud (%) ## Density HGS(sg) Retort Water & Oil of Cuttings (%) 4
80
1,751 8.75 2.60
75
45
Feed Rate (gpm)Solid Removal Efficiency(%) 30 Hours Run (hr) % Porousity of Cuttings 10 Mud Weight Of Effluent(ppg)generated( bbl) 9 Vol Cuttings Vol of Mud Processed (bbl) (kg) ## Wt cuttings Weight Of LGS Discarded(lb) Removed(bbl) ## Vol Cuttings Weight Of HGS Discarded(lb)removed (kg) ## Wt Cuttings Vol of LGS Discarded(bbl)Mud Lost Over Shaker ## % Vol of Vol of HGS Discarded(bbl) Lost per Foot (bbl/ft) ## Vol of Mud Total Vol Of Mud Discarded(bbl) Lost (bbls) ## Total Vol of Mud % Solid RemovalVol Solids Incorporated In Mud(bbl) ## Efficiency Density Of Discarded Solids (ppg) ## TOTAL SOLID REMOVAL Mud Weight(ppg): 11 % Retort Water: 25 % Retort Oil: 60 Chloride (mg/l) ## Density HGS(sg) 4 Feed Rate (gpm) 30 Hours Run (hr) 10 Centrifuge Eff(%) ## Vol of Mud Processed (bbl) ## Weight Of LGS Discarded(lb) ## Weight Of HGS Discarded(lb) ## Vol of LGS Discarded(bbl) ## Vol of HGS Discarded(bbl) ## Total Vol Of Mud Discarded(bbl) ## WT Of Processed Mud(ppg) ##
80 5
124
WHOLE MUD CL(mg/l) ## WHOLE MUD CaCl2(mg/l) ## % WT CaCl2(WPS) ## CaCl2 WPS(ppm) ## Brine Density(sg) ## Brine Density(ppg) ## CaCl2 WPS(mg/l) ## Oil/Water Ratio(oil%) 70 Oil/Water Ratio(water%) 30 % Vol Brine ## Oil/Brine Ratio(oil%) 68 Oil/Brine Ratio(brine%) 32 % Corrected Solids ## A S G of solids(sg) ## % Low gravity solids ## % High gravity solids 9.3 Low gravity solids(ppb) ## High gravity solids(ppb) ## 3.80 ##
Liquid Phase## Lost(bbl) WT Of The Liq Phase 8.0 BLEND TWO OR THREE MUD Density of First Fluid(ppg) ## Volume of First Fluid(bbls) ## Density of Sec Fluid (ppg) ## Volume of Sec Fluid (bbls) ## Density of Third Fluid(ppg) ## Volume of Third Fluid(bbls) ## Density of Mixture ## Volume of Mixture ##
TOTAL SOLID REMOVAL(WBM) % Water 70.0 % Oil 5.0 Mud Weight(ppg) 11.0 Chloride (mg/l) 58000 Density HGS(sg) 4.1
Feed Rate (gpm) Hours Run (hr) Mud Weight Of Effluent(ppg) Vol of Mud Processed (bbl) Weight Of LGS Discarded(lb) Weight Of HGS Discarded(lb) Vol of LGS Discarded (bbl) Vol of Barite Discarded(bbl) Total Vol Of Mud Discarded(bbl) % Solid Removal Efficiency Density Of Discarded Solids (ppg)
TOTAL SOLID REMOVAL FOR WBM % Water 70.0 % Oil 5.0 Mud Weight(ppg) 11.0 Chloride (mg/l) 58000 Feed Rate (gpm) 30 Hours Run (hr) 10.0 Centrifuge Eff(%) 94.0 Vol of Mud Processed (bbl) 428.4 Weight Of LGS Discarded(lb) 104,436 Weight Of HGS Discarded(lb) 0 Vol of LGS Discarded (bbl) 114.76 Vol of Barite Discarded(bbl) 0.00 Total Vol Of Mud Discarded(bbl) 252.48 WT Of Processed Mud(ppg) 9.0 Corrected Water Vol(%) Density Corrected Water Vol Corrected Solid(%) Average SG Vol % LGS Vol % HGS LGS (lb/bbl) HGS (lb/bbl) 28.5 Fluid In Solids WT Of The Liq Phase BLEND TWO OR THREE MUD Density of First Fluid(ppg) Volume of First Fluid(bbls) Density of Sec Fluid (ppg) Volume of Sec Fluid (bbls) Density of Third Fluid(ppg) Volume of Third Fluid(bbls) Density of Mixture Volume of Mixture 72.1 1.07 22.9 2.23 28.5 0.0 259.4 0.0 -5.6 137.72 8.87 11.0 137.7 21.66 114.8 34.2 0.0 15.8 252.5