Large Frame Manual Expansion Joint

SHIPPING, STORAGE, INSTALLATION & MAINTENANCE INSTRUCTIONS FOR
GT EXHAUST EXPANSION JOINT
PROJECT: IST # 98079-NEPCO / BROWNSVILLE PEAKING PLANT INNOVATIVE STEAM TECHNOLOGIES P. O. 81417
PREPARED BY: FLEXFAB NIAGARA INC. FNI 10552
DATE:
FEBRUARY 28, 1999
FLEXFAB NIAGARA inc.
February 26, 1999
1 of 39
TABLE OF CONTENTS
1.0
GENERAL
2.0
RECEIVING, HANDLING, STORAGE
3.0
INSTALLATION
4.0
INTERFACE LIST
5.0
SPARE PARTS LIST
6.0
MAINTENANCE
7.0
DRAWINGS AND TECHNICAL DATA
February 26, 1999
2 of 39
1.0
GENERAL
SHIPPING FLEXFAB NIAGARA inc. takes special precautions in the packaging and loading of the GT Exhaust Expansion Joint shipped from the plant to assure safe and undamaged arrival at the destination. Care must be exercised by those responsible for unloading to prevent any physical damage that can be caused by bumping, dragging, dropping or stacking for storage.
2.0
RECEIVING, HANDLING, STORAGE
2.1 RECEIVING The receiver of a GT Exhaust Expansion Joint shipment is responsible for checking that all items itemized in the shipping document have been received and are in good condition suitable for installation. Lost items can be traced more easily and erection delays prevented by care in this respect. Unloading and handling of the GT Exhaust Expansion Joint should be done carefully to prevent damage. 2.2 HANDLING
The GT Exhaust Expansion Joint should be installed after all work on the ducting and flanges has been completed and supports have been established. This is to avoid any accidental damage due to welding splatter or sharp objects, and to ensure that the bellows are not over stressed. The GT Exhaust Expansion Joint bellow is manufactured from highly flexible materials. Maximum service life depends on careful and correct handling. Sharp corners and folds must be avoided, and care must be taken when lifting the Expansion Joint. 2.3 STORAGE
The GT Exhaust Expansion Joint should be stored in clean dry conditions and must be protected against mechanical damage. Do not unpack the joint until ready for installation. Accessory items such as enclosure seals, gaskets, attachment hardware, lap plates, anti-seize compound, etc... are blocked & stored on the floor of the crate.
February 26, 1999
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3.0
INSTALLATION
The following procedures are guidelines that will help in the installation of the GT Exhaust Expansion Joint. These installation procedures may have to be modified due to conditions at the Job site or because of the overall size of the expansion joint. It is important to prevent damage due to careless handling.
3.1
PRE-ERECTION REQUIREMENTS
1. CHECK BREACH OPENING for misalignment and flange to flange dimensions to confirm they meet with the project specification and drawings. If the flanges are misaligned and exceed tolerance of 1/4 in all directions of the breach opening shown on the project drawings, contact FLEXFAB Niagara for consultation.
2. CHECK DUCT WORK FLANGES and parallel.
which should be smooth, flat, uniform,
3.
CLEAR WORK AREA of all sharp objects or protrusions.
4. LAP PLATES: In field lap plates are part of the installation, place them inside the duct work prior to the expansion joint installation.
5. INTERNAL BRACING is painted yellow to indicate the need for removal prior to start-up. The bracing may be welded in place or bolted. Please refer to the drawings in section 7.2 for details particular to this order.
February 26, 1999
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3.2
INSTALLATION PROCEDURES
NOTE: The installed length of the exhaust expansion joint is 22, including the two 1/8 thick gaskets supplied with the GT Exhaust Expansion Joint. The joint has been compressed to 21 1/4 without gaskets to allow clearance for positioning. 21 1/4" SHIPPING DIM.
The GT Exhaust Expansion Joint might not be able to slide in the breach opening due to the diffuser of the turbine exhaust manifold protruding on the outside face of the mounting flange. See sketch below:
TURBINE EXHAUST MANIFOLD
February 26, 1999
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Install the preformed gasket including mounting holes matching the Exhaust manifold flange and measuring 1/8 thick x 11-11 I.D. x 12-5 O.D. To keep the gasket in place during installation, use wire and the flange holes to attach the gasket. Once this is achieved, and next the mating flange of the exhaust expansion joint is brought to the gasket for bolting, cut the wire and discard.
GASKET
Position the exhaust expansion Joint to Turbine exhaust manifold flange so holes are aligned , and install bolts 5/8-11UNC x 2 1/2 long provided with the hardware kit. Anti-Seize lubricant is provided and must be applied to the fasteners thread.
February 26, 1999
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Install the preformed gasket including mounting holes matching the OTSG INLET flange and measuring 1/8 thick x 12-10 7/8 I.D. x 13-4 7/8 O.D. To keep the gasket in place during installation, use wire and the flange holes to attach the gasket. Once this is achieved, and next the mating flange of the exhaust expansion joint is brought to the gasket for bolting, cut the wire and discard.
GASKET
LIFT OR SLIDE the inlet duct and position in place. When in place, there should be a distance of 22 between the Exhaust manifold and OTSG ducting flanges.
22" TURBINE EXHAUST MANIFOLD OPENING DUCTING
February 26, 1999
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REMOVE THE LIFTING AND SHIPPING BRACES AND MOVE THE EXPANSION JOINT FLANGE TO MEET THE INLET DUCT FLANGE. Secure the flanges together using hex head bolts 5/8-11UNC x 2 long provided with the hardware kit. Anti-Seize lubricant is provided and must be applied to the fasteners thread.
GAS FLOW
February 26, 1999
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LAP PLATE INSTALLATION The lap plate are supplied in ten pieces as shown bellow.
(1) PIECE
(2) PIECES
(1) PIECE
Slots = FNI
Holes = IST
1 SECTION REQUIRED AS SHOWN
OVERLAP PLATE EACH END FIRST PIECE TO BE INSTALLED NO OVERLAP ENND PLATE
3"
LAST PIECE TO BE INSTALLED
3"
3"
DO NOT WELD THIS END
(8) PIECES
ONE END PLATE
February 26, 1999
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GAS FLOW
IMPORTANT The hex nuts used to secure the lap plate to the Expansion joint should not be welded to the thread of the bolt. This bolt is an integral fixture to the FNI STEP Cold side insulated floating box design which is welded permanently in place from the outside. Any damage done to the end and/or thread of the bolt (even if performed only once) will result in irreparable damage. Such action also renders the original warranty null and void. Contact FLEXFAB NIAGARA inc. in order to consider alternate methods of design and fastening.
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INSULATION Insulation must not cover the bellow. It is important to ensure good air circulation around the bellow to allow convection from the bellow and clamping area by allowing a minimum of 2 clear space below and away from the clamping flange. It is always recommended to to allow free access to the clamping bar fasteners for periodic adjustments. Ducting insulation should be installed as shown on figure below. DO NOT FILL THIS CAVITY DUCT INSULATION BELLOW DUCT INSULATION
GAS FLOW
February 26, 1999
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4.0
INTERFACE LIST
(1) TURBINE EXHAUST MANIFOLD TO EXPANSION JOINT ITEM # 101 PART DESCRIPTION Hex Hd bolt 5/8-11 UNC x 2 1/2 LG (ASTM A-193-B8) Flat Washer size 5/8 Anti-Seize Compound Gasket 1/8 x 3 (11-11 ID) (Stn. Stl.) QTY FLEXFAB PART# 132 FSD-22105-04
102 103 104
132 A/R 1
FSD-22301-03 FSD-23101 FSD-20606
(2)
EXPANSION JOINT COLD FLANGE TO OTSG INLET DUCT PART DESCRIPTION Hex Hd bolt 5/8-11 UNC x 2 LG (ASTM A-325) Hex Hd Nut 5/8-11 (ASTM A-325) Flat Washer size 5/8 (ASTM A-325) Anti-Seize Compound Gasket 1/8 x 3 (12-10 7/8 ID) QTY FLEXFAB PART# 134 FSD-22106-03
ITEM # 105
106 107 103 108
134 268 A/R 1
FSD-22202-01 FSD-22302-02 FSD-23101 FSD-20607
(3) 109 110 103
LAP PLATE TO THE EXPANSION JOINT Hex Hd Nut 1/2-13 (Stn. Stl. 304) SS 409 Washer #12 Ga (1 1/2 x 2 1/2) Anti-Seize Compound 40 40 A/R FSD-22201-01 FSD-22401-01 FSD-23101
February 26, 1999
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5.0
SPARE PART LIST

1 2 6 7 8
11 12 15 16 17 4 3
13 14
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM
SIZE 5/8-11 UNC X2" LG ASTM-A 325 ( 134 REQUIRED) GALV FINISH HEX NUT 5/8-11 UNC ( 134 REQUIRED) ASTM-A 325
FSD-22106-03 FSD-22202-01 FSD-22302-02 FSD-22105-04 FSD-22301-03 FSD-22201-01 FSD-22301-01 FSD-22201-01 FSD-22401-01 FSD-22101-03 FSD-22201-01 FSD-22301-01 FSD-23101 FSD-20607 FSD-20606 FSD-20405 FSD-20504
10
FLAT WASHER SIZE 5/8" GALV FINISH ASTM-A 325 ( 268 REQUIRED) SIZE 5/8-11 UNC X2 1/2" LG ( 132 REQUIRED) ASTM A-193 B8 FLAT WASHER SIZE 5/8" STN.STL. ( 132 REQUIRED) HEX NUT 1/2"-13 UNC (30 REQUIRED) STN.STL.
FLAT WASHER SIZE 1/2" STN.STL. ( 30 REQUIRED) HEX NUT 1/2"-13 UNC STN.STL. (40 REQUIRED) PLATE WASHER SIZE 1/2" (40 REQUIRED) STN.STL. HEX HEAD BOLT 1/2" -13 UNC X 2 " LG (240 REQUIRED)STN. STL 304 HEX NUT 1/2"-13 UNC STN. STL 304 ( 240 REQUIRED) FLAT WASHER SIZE 1/2" STN. STL 304 ( 480 REQUIRED)
ANTI-SEIZE COMPOUND
FLANGE GASKET 1/8" X 3"(12'-10 7/8"DIA) FLANGE GASKET 1/8" X 3" (11'-11" DIA)
INSULATION BOLSTER BAG FLEXIBLE BELLOW R 700S
DESCRIPTION
MATERIAL
February 26, 1999
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6.0
MAINTENANCE
FIELD SPLICING / JOINING INSTRUCTIONS FOR OPEN BAND BELLOWS
NOTE: This procedure is to be applied in an emergency situation only. The optimum working life and reliability of the fabric composite bellows depends largely to careful and correct installation. FLEXFAB NIAGARA inc. trained staff are available under contract to assist with installation and/or instruction on installation to field personnel. FNI fabric composite bellows comprise one or more layers of a variety of materials. The joining of the ends of each individual layer of material is described in the following instruction sheets. Please also consult the animated tutorial located in the Unique wire mesh bellows section at our web site: www.flexfabniagara.com.
PAGE 15 PAGE 16 PAGE 17 PAGE 18 PAGE 19
FSJ-WM-A FSJ-WGF-A FSJ-NTIF-A FSJ-PTFE-A FSJ-OCIM-A
WIRE MESH WOVEN GLASS FABRIC NEEDLED THERMAL INSULATION FELT PTFE FOIL OUTER COVER IMPERMEABLE MEMBRANE
February 26, 1999
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FSJ-WM-A
WIRE MESH
1
200mm
February 26, 1999
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FSJ-WGF-A
WOVEN GLASS FABRIC
2 3
February 26, 1999
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FSJ-NTIF-A
NEEDLED THERMAL INSULATION FELT
1 3 5
2 4 6
February 26, 1999
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FSJ-PTFE-A
PTFE FOIL
1 3 5
2 4 6
February 26, 1999
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FSJ-OCIM-A
OUTER COVER IMPERMEABLE MEMBRANE
1 3 5
2 4 6
February 26, 1999
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7.0
DRAWINGS & TECHNICAL DATA
7.1
CERTIFIED DRAWINGS - 10552-FCD-1A r3, 1B r3, 1C r3, 1D r3
7.2
TEMPORARY INTERNAL BRACING FOR LIFTING & SHIPPING - GT MATING FLANGE - OTSG MATING FLANGE
7.3
REMOVAL OF THE EXHAUST EXPANSION JOINT ASSEMBLY
7.4
REMOVAL OF THE BELLOW & INSULATION BOLSTER
7.5
PERSPECTIVE VIEWS OF SUB-ASSEMBLY
February 26, 1999
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3/4" DIA HOLE(132) EQUALLY SPACED ON 12'-2" B.C.D. WELD 5/8"- 11 UNC HEX NUT TO THE BACK OF THE FLANGE 3 BOLT HOLES STRADDLE CENTERLINE
1'-10" REF.
NOTE: 1. TAG NO AND GAS FLOW DIRECTION TO BE MARKED ON JOINT AND VISIBLE ON INSIDE AND OUTSIDE. 2. LOCATION OF BOLT HOLES SHALL BE HELD TO A TRUE POSITION TOLERANCE OF + or - 1/16" DIAMETER CIRCLE
W
SEE DWG 10552-FCD-1B A FOR DETAIL SECTION "A"
3. FINISH: ALL STEEL SURFACES TO BE SANDBLASTED TO SSPC-SP10 (NEAR WHITE BLAST CLEANING) FOLLOWED BY PRIME COAT OF AMERON DIMECOTE 9 INORGANIC ZINC(GRAY OR GREEN MATTE- 2 MILS D.F.T.) FOLLOWED BY TOP COAT WITH AMERON PSX 89HS ( ALUMINUM- 2 MILS D.F.T.) SEE DRAWING 10552-FCD-1B FOR BILL OF MATERIAL

12'-5 "FLANGE OUT. DIA. ARROW STAMPED ON THE RETAINER BARS 11'-11" FLANGE INS. DIA x
FOR YOUR APPROVAL FOR YOUR INFORMATION ONLY FOR QUOTATION ONLY. DO NOT FABRICATE APPROVED, COMMENCE FABRICATION CERTIFIED FOR CONSTRUCTION
FLEXFAB NIAGARA INC.

1200 McGill College, Suite 1100 Montreal, Qc. H3B 4G7 Tel. (514) 861-6615 Fax (514) 393-9069
THIS DRAWING IS ISSUED:

Date By
TAG No.- 1-FG-EJ-01 TAG No.- 2-FG-EJ-01
B QTY. REQ'D
THIS DRAWING IS THE PROPERTY OF FLEXFAB NIAGARA INC AND MUST NOT BE COPIED OR IMPARTED TO THIRD PARTY WITHOUT FLEXFAB NIAGARA INC'S CONSENT.
EST.WEIGHT.
FLEXFAB NIAGARA
2 B LIFTING AND SHIPPING BRACKET PAINTED BRIGHT YELLOW ( 4 REQUIRED) W
INC.
1200 McGill College, Suite 1100 Montreal, H3B 4G7 Que. FAX (514) 393-9069 (514) 861-6615
SEE DWG 10552-FCD-1B FOR DETAIL SECTION "B"
CLIENT REF. PROJECT DESCRIPTION
IST #98079-NEPCO NEPCO
February 26, 1999

SEE DRAWING 10552-FCD-1C FOR DETAIL VIEW W-W
BROWNSVILLE PEAKING PLANT

HOT-to-COLD TRANSITION GT EXHAUST EXPANSION JOINT ASSEMBLY
7 6 5 4 3 2 1
ITEM MEDIUM QUOTATION No. FNI 10552 PURCHASE ORDER No. 81417 DATE NAME MDN DWG. No. DATE
Nov 30/98 JAN 8 /99
DESCRIPTION PRESSURE MOVEMENT TEMP VELOCITY
MATERIAL
10552-FCD-1A
REV. No. 3
AXIAL
LATERAL
21 of 39
13"
6" 16
4 8 x
FOR YOUR APPROVAL FOR YOUR INFORMATION ONLY
Date
By
EXTERNAL DUCT INSULATION BY OTHERS

1/4" A-36
FOR QUOTATION ONLY. DO NOT FABRICATE APPROVED, COMMENCE FABRICATION
3 18
1 1
CERTIFIED FOR CONSTRUCTION
1/4" A-36
DO NOT FILL THIS CAVITY 2 14 11 15
2"
10"
1/4" A-36
1
13
5 15/16"REF
13'- 7" DIA
11'- 11" INS. DIA.
12'-5" DIA
5 1/2" 7 1/2"
2
13'- 1 7/8" DIA BOLTING CIRCLE
12'-10 7/8" INS. DIA.
13'-47/8" OUT DIA
12'-2" DIA B.C.
11'-11" INS.DIA DUCT FLANGE

1 1
6 9 10
3 3
17 5/8-11 UNC HEX NUT
3"
6"
12 5
TURBINE ATTACHMENT BOLT
SIZE 5/8-11 UNC X2" LG C/W HEX NUT & WASHER SIZE 5/8-11 UNC X2 1/2" LG C/W WASHER LIFTING & SHIPPING BRACKET A-36
INLET DUCT ATTACHMENT BOLT
FLANGE GASKET 1/8" X 3"(12'-10 7/8"DIA) A-F FLANGE GASKET 1/8" X 3" (11'-11" DIA) LAP PLATE # 12 GA A-F SS 409 HEAT SHIELD LINER 3/16" THICK SS 409 ATTACHMENT BOLT SIZE 1/2" INSULATION BOLSTER FLOW LINER BOX # 12GA SS 304 CERA/GLASS SS 409
THE LAP PLATES SHALL BE SHIPPED LOOSE FOR FIELD 1 INSTALLATION
SEE INSTALLATION INSTRUCTIONS FOR WELDING OF THE HEX NUT TO THE BOLT AFTER FIELD INSTALLATION
12 1/4" 4"
1/8"GASKET 5 3/4"
GAS FLOW
QTY. REQ'D - 2
EST.WEIGHT. 4930 lbs
SS 304

1200 McGill College, Suite 1100 H3B 4G7 Montreal, FAX (514) 393-9069 (514) 861-6615 Que.
FASTENERS INSULATION BOLSTER BAG SEAL RETAINER BAR FLOATING SEAL 3/16" THICK IST #98079-NEPCO
CERA/GLASS SS 409 SS 409 SS 304 CLAMPING BAR 1/4" THICK
22" O/A INSTALLED INCLUDING GASKET
CLIENT REF.
SECTION "A-A"
( FROM DRAWING 10552-FCD-1A)
PROJECT DESCRIPTION
NEPCO
February 26, 1999

NAME MdN DWG. No.

INLET DUCT MATING FLANGE ENGINE MATING FLANGE FLEXIBLE BELLOW
3/8" THICK A-36 1/2" THICK SS 409 R 700 S
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
QUOTATION No. FNI 10552 PURCHASE ORDER No. 81417 DATE Nov 30/98
ITEM MEDIUM
DESCRIPTION
GT EXHAUST
MATERIAL TEMP 15 TO 1050 F PRESSURE

20" H2O
VELOCITY MOVEMENT
285 fps
10552-FCD-1B
DATE JAN 8 /99 REV. No. 3
AXIAL +1/2" / -3 3/4"
LATERAL
X
1"
Y
1"
22 of 39
1 3/4" DIA HOLE(134) EQUALLY SPACED ON 13'-1 7/8 " B.C.D.

3 ( 5/8" DIA BOLT )
NOTE: 1. TAG NO AND GAS FLOW DIRECTION TO BE MARKED ON JOINT AND VISIBLE ON INSIDE AND OUTSIDE
BOLT HOLES STRADDLE CENTER LINE A
1'-10" REF.
SEE DWG 10552-FCD-1B FOR DETAIL SECTION "A"
C 1 A
2. LOCATION OF BOLT HOLES SHALL BE HELD TO A TRUE POSITION TOLERANCE OF + or - 1/16" DIAMETER CIRCLE 3. FINISH: ALL STEEL SURFACES TO BE SANDBLASTED TO SSPC-SP 10 (NEAR WHITE BLAST CLEANING) FOLLOWED BY PRIME COAT OF AMERON DIMECOTE 9 INORGANIC ZINC(GRAY OR GREEN MATTE- 2 MILS D.F.T.) FOLLOWED BY TOP COAT WITH AMERON PSX 89HS ( ALUMINUM- 2 MILS D.F.T.) SEE DRAWING 10552-FCD-1B FOR BILL OF MATERIAL

12'-10 7/8" FLANGE I.D. x 13'-4 7/8" FLANGE O.D.
FOR YOUR APPROVAL FOR YOUR INFORMATION ONLY FOR QUOTATION ONLY. DO NOT FABRICATE APPROVED, COMMENCE FABRICATION CERTIFIED FOR CONSTRUCTION Date By
11'-11" INS. DIA FLOW LINER BOX
FLOW LINER

LAP PLATE EXTENSION
SECTION C-C
QTY. REQ'D
2
EST.WEIGHT.
1200 McGill College, Suite 1100 Montreal, H3B 4G7 FAX (514) 393-9069 Que. (514) 861-6615
LIFTING AND SHIPPING BRACKET PAINTED BRIGHT YELLOW ( 4 REQUIRED)
CLIENT REF. PROJECT DESCRIPTION VIEW W -W

FROM DRAWING 10552-FCD-1A
February 26, 1999

NAME MdN DWG. No.

7 6 5 4 3 2 1
QUOTATION No. FNI 10552 PURCHASE ORDER No. 81417 ITEM MEDIUM PRESSURE MOVEMENT DESCRIPTION TEMP VELOCITY X Y MATERIAL
10552-FCD-1C
DATE Nov 30/98 DATE JAN 8/99 REV. No. 3
AXIAL
LATERAL
23 of 39


Date By
x
FOR YOUR APPROVAL FOR YOUR INFORMATION ONLY
DEC 13/98
MdN
FOR QUOTATION ONLY. DO NOT FABRICATE APPROVED, COMMENCE FABRICATION CERTIFIED FOR CONSTRUCTION

1 2
1 1/2 " NOMINAL DRAIN PIPE C/W PLUG
QTY. REQ'D
EST.WEIGHT.

1200 McGill College, Suite 1100 Montreal, H3B 4G7 Que. (514) 861-6615 FAX (514) 393-9069
CLIENT REF.
IST #98079-NEPCO
February 26, 1999

SECTION "B-B"
( FROM DRAWING 10552-FCD-1A
PROJECT DESCRIPTION
NEPCO

QUOTATION No. FNI 10552 PURCHASE ORDER No. 81417 NAME MdN DWG. No. DATE Nov 30/98 DATE JAN 8/99
ITEM MEDIUM
DESCRIPTION TEMP
MATERIAL
10552-FCD-1D
REV. No.
VELOCITY PRESSURE MOVEMENT X LATERAL AXIAL
24 of 39
7.2
BRACES PROVIDED AS SHOWN AND TO BE REMOVED BY CUTTING THE FLAT BAR ACTUALLY WELDED TO THE EXPANSION JOINT FRAME

W
SECTION W-W
QTY. REQ'D
EST.WEIGHT.
FLEXFAB NIAGARA
INC.
1200 McGill College, Suite 1100 H3B 4G7 Montreal, Que. (514) 861-6615 FAX (514) 393-9069
TEMPORARY INTERNAL BRACING - OTSG MATING FLANGE
February 26, 1999

7 6 5 4 3 2 1
ITEM MEDIUM PRESSURE MOVEMENT AXIAL LATERAL DESCRIPTION TEMP VELOCITY X Y QUOTATION No. FNI 10552 PURCHASE ORDER No. 81417 DATE Nov 30/98 NAME MDN DATE JAN 8 /99 DWG. No. 10552-FCD-BRACING REV. No. 0 MATERIAL
25 of 39
7.2

QTY. REQ'D
EST.WEIGHT.
FLEXFAB NIAGARA
INC.
1200 McGill College, Suite 1100 Montreal, H3B 4G7 Que. (514) 861-6615 FAX (514) 393-9069

TEMPORARY INTERNAL BRACING - OTSG MATING FLANGE
February 26, 1999
7 6 5 4 3 2 1
ITEM MEDIUM PRESSURE AXIAL MOVEMENT DESCRIPTION TEMP VELOCITY LATERAL X Y QUOTATION No. FNI 10552 PURCHASE ORDER No. 81417 NAME MdN DATE Nov 30/98 DATE JAN 8/99 DWG. No. 10552-FCD-BRACING #2 REV. No. 3 MATERIAL
26 of 39
7.3
REMOVAL OF THE
EXHAUST EXPANSION JOINT ASSEMBLY
GAS FLOW
STEP-1
( ACTUAL INSTALLATION)
DISCONNECT THE FLANGE
STEP-2
REMOVE THE LAP PLATE
February 26, 1999
27 of 39
INSTALL THE BRACKET AND COMPRESS THE EXPANSION JOINT BY SQUEEZING THE FLANGES AND SECURING WITH THE BRACKET
STEP-3
REMOVE INSULATION
INSTALL THE BRACKET AND COMPRESS THE EXPANSION JOINT BY SQUEEZING THE FLANGES AND SECURING WITH THE BRACKET
STEP-4
REMOVE INSULATION
February 26, 1999
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DISCONNECT THE TURBINE SIDE MOUNTING FLANGE
STEP-5
February 26, 1999
29 of 39
SLIDE UP OR SIDE THE EXHAUST EXPANSION JOINT
STEP-6
February 26, 1999
30 of 39
7.4
REMOVAL OF THE FLEXIBLE BELLOW & INSULATION BOLSTER
STEP 1-A
February 26, 1999
31 of 39
REMOVE THE CLAMPING BAR
STEP 2-A
SLIDE OUT THE BELLOW
STEP 3A
February 26, 1999
32 of 39
REMOVE THE CLAMPING BAR
STEP4-A
MOVE OUT THE FRAME
STEP 5-A
February 26, 1999
33 of 39
7.5
PERSPECTIVE VIEWS OF SUB-ASSEMBLY - DWG-1
DWG-1
February 26, 1999
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7.5
DWG-2
February 26, 1999
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7.5
DWG-3
February 26, 1999
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7.5
DWG-4
February 26, 1999
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7.5
DWG-5
February 26, 1999
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7.5
DWG-6
February 26, 1999
39 of 39

Large Frame Manual Expansion Joint

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Large Frame Manual Expansion Joint

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SHIPPING, STORAGE, INSTALLATION & MAINTENANCE INSTRUCTIONS FOR

GT EXHAUST EXPANSION JOINT

PREPARED BY: FLEXFAB NIAGARA INC. FNI 10552

FEBRUARY 28, 1999

FLEXFAB NIAGARA inc.

February 26, 1999

RECEIVING, HANDLING, STORAGE

SPARE PARTS LIST

DRAWINGS AND TECHNICAL DATA

FLEXFAB NIAGARA inc.

February 26, 1999

RECEIVING, HANDLING, STORAGE

FLEXFAB NIAGARA inc.

February 26, 1999

2. CHECK DUCT WORK FLANGES and parallel.

which should be smooth, flat, uniform,

CLEAR WORK AREA of all sharp objects or protrusions.

FLEXFAB NIAGARA inc.

February 26, 1999

TURBINE EXHAUST MANIFOLD

FLEXFAB NIAGARA inc.

February 26, 1999

TURBINE EXHAUST MANIFOLD

FLEXFAB NIAGARA inc.

February 26, 1999

TURBINE EXHAUST MANIFOLD

TURBINE EXHAUST MANIFOLD

FLEXFAB NIAGARA inc.

February 26, 1999

FLEXFAB NIAGARA inc.

February 26, 1999

8 SECTION REQUIRED AS SHOWN

LAST PIECE TO BE INSTALLED

1 SECTION REQUIRED AS SHOWN

DO NOT WELD THIS END

ONE END PLATE

FLEXFAB NIAGARA inc.

February 26, 1999

FLEXFAB NIAGARA inc.

February 26, 1999

FLEXFAB NIAGARA inc.

February 26, 1999

102 103 104

FSD-22301-03 FSD-23101 FSD-20606

106 107 103 108

134 268 A/R 1

FSD-22202-01 FSD-22302-02 FSD-23101 FSD-20607

(3) 109 110 103

FLEXFAB NIAGARA inc.

February 26, 1999

SPARE PART LIST

INSULATION BOLSTER BAG FLEXIBLE BELLOW R 700S

FLEXFAB NIAGARA inc.

February 26, 1999

FIELD SPLICING / JOINING INSTRUCTIONS FOR OPEN BAND BELLOWS

PAGE 15 PAGE 16 PAGE 17 PAGE 18 PAGE 19

FSJ-WM-A FSJ-WGF-A FSJ-NTIF-A FSJ-PTFE-A FSJ-OCIM-A

FLEXFAB NIAGARA inc.

February 26, 1999

FLEXFAB NIAGARA inc.

February 26, 1999

WOVEN GLASS FABRIC

FLEXFAB NIAGARA inc.