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Chassis
Contents
1 Technical Specifications, Connection, and Chassis Overview 2 Safety Instructions, Warnings, and Notes 3 Directions for Use (Not Applicable) 4 Mechanical Instructions 5 Service Modes, Error Codes, and Faultfinding 6 Block Diagrams, Testpoint Overview, and Waveforms (Not Applicable) 7 Circuit Diagrams and PWB layouts (Not Applicable) 8 Alignments 9 Circuit Descriptions List of Abbreviations 10 Spare Parts List (Not Applicable) 11 Revision List
Page
2 3 4 4 9 31 33 33 34 35 36 36
Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Subject to modification
EN 2
1.
ALIS-PDP Suppl.
Technical Specifications
1. Technical Specifications
1.1 Chassis overview
ABUSL BOARD
ADM1 ADM2 ADM3 ADM4 ADM5 ADM6 ADM7 ADM8
ABUSR BOARD
LOGIC BOARD
Figure 1-1
ALIS-PDP Suppl.
2.
EN 3
2.2
Warnings
1. ESD w All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. 1. Available ESD protection equipment: complete kit ESD3 (combining all 6 prior products small table mat) 4822 310 10671 wristband tester 4822 344 13999 2. Never replace modules or other components while the unit is switched on. 3. When making settings, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
2.3
Notes
1. A glass plate is positioned before the plasma display. This glass plate can be cleaned with a slightly humid cloth. If due to circumstances there is some dirt between the glass plate and the plasma display panel it is recommended to do some maintenance by a qualified service employee only. 2. Never disconnect the power display cable when the set is operating 3. With DST no failures (error-codes) can be red, when the set is in Service-mode. 4. If DST reacts with "error 2", there is no communication between set and DST. Note that IR-transmitter LED is
EN 4
3.
ALIS-PDP Suppl.
4. Mechanical Instructions
Index of this chapter: Service Positions Monitor Rear Cover Removal Service Position Panels PDP and Glass Plate Replacement Re-assembly Note: Figures below can deviate from the actual situation, due to different set executions. position. A better solution to access the IR-LED and/or ON/ OFF switch is to make some holes in the stands at the position of the LED and switch. Do not make the holes to big, as this will influence the strength of the stands. 4.1.2 Aluminium Stands
4.1
4.1.1
CL 36532051_001.eps 040703
Figure 4-2 Aluminium stands
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Figure 4-1 Transport cushions First, put the monitor in its service position. Therefore, disconnect all cables connected to the monitor and take the monitor of the wall (or tabletop stand). Then, place the monitor in the re-enforced transport cushions that function also as service stand (you can order them separately under code 3122 126 40612). See figure "Transport cushions". Notes: There are no special "re-enforced service stands". The cushions used in the factory packaging are already made of reinforced material. Always keep in mind that the stands are only designed to keep the monitor in service position as long as the monitor is being serviced. The stands are NOT designed to keep the monitor in the upright position for more then two days. After the monitor is serviced, or when nobody is working on the monitor (e.g. in the weekend), it should be removed from the stands and laid down on a cushion or other support system to prevent it from falling. Worn out stands should be replaced by new ones (monitor will tilt to much forward). Never leave the monitor alone when the stands are not fully pressed on its place. It is possible to move the right stand a bit to the right so that you can access the IR-LED and ON/OFF switch, but the monitor can then not be left alone because the stands are NOT designed to carry the weight of the monitor in that
The aluminium stands (order code 3122 785 90480) can be mounted with the back cover removed or still left on. So, the stand can be used to store products or to do measurements. It is also very suitable to perform duration tests without taking much space, without having the risk of overheating and no risk of products falling. The stands can be mounted and removed quickly and easy with use of the delivered screws that can be tightened and loosened manually without the use of tools. See figure above. Note: Only use the delivered screws to mount the monitor to the stands.
Mechanical Instructions
4.1.3 Foam Bars
ALIS-PDP Suppl.
4.
EN 5
4.3
Shielding frame
CL 36532051_002.eps 190603
Figure 4-3 Foam bars The foam bars (order code 3122 785 90580) can be used for all types and sizes of FTVs and LCD TVs and can even be used to e.g. exchange a CRT of a normal TV. By laying the plasma or LCD TV flat on the (ESD protective) foam bars, a stable situation is created to perform measurements and alignments. See figure "Foam stand". By first placing a mirror flat on the table under the TV you can easily see if something is happening on the screen. The bars are also handy to replace the screen (PDP or LCD).
Foam cushion
Figure 4-5 Exchanging the glass plate Exchanging the glass plate 1. Take the monitor from its service stand, and put it (face down) on a soft surface (blanket, foam cushion or foam stand), to make sure that you do not damage the front glass plate. 2. Remove the metal back plate as described in paragraph 'Rear Cover Removal'. 3. Unscrew all fixation screws of the plastic back cover. 4. Lift and remove the plastic back cover. 5. If the triangular shaped cable holder at the left bottom is present, unscrew the fixation screws of the holder at the left bottom, see figure 'Exchange Glass Plate'. 6. Unplug the cable of the LED/Switch panel, connector 0320 7. If the ESM Filter Panel at the left bottom is present, unscrew the fixation screws. 8. Unscrew all fixation screws of the (metallised) shielding frame, see figure 'Exchange Glass Plate'. 9. You can now remove the (metallised) shielding frame, together with the PDP, Audio panel, Power supply and SCAVIO panel attached to it, see figure 'Exchange Glass Plate'. Note: To prevent scratches, make sure to put the shielding frame together with the PDP on a soft surface. 10. Replace the glass plate.
4.2
CL 16532099_041.eps 250901
Figure 4-4 Rear cover removal To be able to access or measure the panels, remove the rear cover (metal back plate): 1. Remove all fixation screws from the back plate, as indicated in figure above (the amount of screws that need to be removed differs from the amount in the figure above). 2. Remove the metal back plate. Make sure that wires and flat foils are not damaged during plate removal. Warning: make sure that the mains power is disconnected when you remove the metal back plate.
EN 6
4.
ALIS-PDP Suppl.
Mechanical Instructions
CL 16532099_047.eps 260901
Figure 4-6 Exchanging the PDP To exchange the PDP panel: 1. Take out the SCAVIO panel and Power Supply panel, as described earlier. 2. Unscrew all fixation screws of the (metallised) shielding frame (two at the top and two at the bottom, see figure 'Exchange PDP'). 3. The shielding frame can now be taken off the PDP. 4. Replace the PDP.
ALIS-PDP Suppl.
4.
EN 7
AUDIO IN
L VGA1 R MAINS RS323 DVI-D VGA2 VGA1 DVI-D Y/C S SVHS VGA2 RC-OUT R L
AV2
AUDIO AUDIO IN IN
! All Functional blocks shaded grey are required for the "Basic Configuration". The remainder is required for the "Enhanced Configuration".
1 2 3 4 5
IR lightsensor Red
6 7 8 9 10 11
18
19 20
12 13 14 15 16 22 23 24 21
25
17
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Figure 4-7 Exploded view Before dismounting panels read notes below! Caution when removing circuit board! When removing the circuit board after the main power is turned on/off, wait for at least one minute before starting to remove the circuit board. If the circuit board removal is started immediately after turning off the main power, it can result in electric shock or damage to the circuit due to residual electric charge. On handling the FPC connector! To release the lock, release it by gently flipping it with the nail of the thumb or forefinger. Never pinch the lock lever with fingers or hook on it (especially with a fingernail). Doing so might damage the lock lever. 4.4.2 4.4.1 X-SUS Circuit Board Removal / installation Procedure Remove the circuit board following the steps below. To install the circuit board, reverse the removal procedure. 1. Remove the fixing screws (M3 X 8) at 9 locations. 2. Release the lock of the FPC connecter (CN21) and disconnect the signal cable. 3. Disconnect the cables from the VH connectors (CN22, CN23). 4. Pull out the XSUS board horizontally and disconnect the connectors (CN24, CN25). 5. Remove the X-SUS board. Make sure that you do not touch the heat sink when removing the Y-SUS board. Y-SUS Circuit Board Removal / installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Remove the fixing screws (M3 X 8) at 9 locations. 2. Release the lock of the FPC connecter (CN3 1) and disconnect the signal cable. 3. Disconnect the cables from the VH connections (CN32, CN33). 4. Pull out the YSUS board horizontally and disconnect the connections (CN34, CN35). 5. Remove the Y-SUS board
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EN 8
4.4.3
4.
ALIS-PDP Suppl.
Mechanical Instructions
ABUS-L Circuit Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Disconnect the connecter CN52 from the ABUS-L board. 2. Raise the lock of the FPC connectors CN53, CN54, CN55 and CN56 to release it and remove the ADM flexible board. 3. Release the lock of the FPC connecter CN51 and disconnect the signal cable (FPC). 4. Remove the screws (M3X8) fixing the ADM at the 8 locations. 5. Remove the screws (M3x8) fixing the ABUS-L board at the 3 locations. 6. Remove the ABUS-L board. 7. When installing the ABUS L-board, put the ABUS L-board in such position that it is locked by the tabs before fixing it in position (at 3 locations).
4.4.4
ABUS-R Circuit Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Disconnect the connecter CN42 on the ABUS-R board. 2. Raise the lock of the FPC connectors CN43, CN44, CN45, CN46 to release it and disconnect the ADM flexible board. 3. Release the lock of the FPC connecter CN41 and disconnect the signal cable (FPC). 4. Remove the screws (M3X8) fixing the ADM at the 8 locations. 5. Remove the screws (M3X8) fixing the ABUS-R board at the 3 locations. 6. Remove the ABUS-R board. 7. When installing the ABUS-R board, put the ABUS R-board in such position that it is locked by the tabs before fixing it in position (at 3 locations).
4.4.5
LOGIC Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Disconnect the EH connecter CN6. 2. Release the lock of the FPC connectors CN2, CN3, CN4, CN5 and disconnect the signal cable (FPC). 3. Slide the lock of the FPC connecter CN7 toward the PSU board side, then press it down toward the front and remove the PSU signal cable. 4. Remove the screws (M3 X 8) fixing the LOGIC board in position at 2 locations. 5. Remove the LOGIC board. 6. When installing the LOGIC board, put the LOGIC board in such position that it is locked by the tabs before fixing it in position (at 3 locations.
4.4.6
PSU Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Release the lock of the cable clamp (large).(At 4 locations) 2. Disconnect the X-SUS board connecter CN23. 3. Disconnect the Y-SUS board connecter CN33. 4. Disconnect the ABUSR board connecter CN42. 5. Disconnect the ABUSL board connecter CN52. 6. Remove the wires (4), (5) from the cable clamp (small). 7. Disconnect the LOGIC board connecter CN6. 8. Disconnect the PSU signal cable from the PSU board connecter CN69 side.
ALIS-PDP Suppl.
5.
EN 9
5.1
Process flow
The selected workshop receives the defect TV set and investigates the PDP. Two possible solutions shall follow:
5.1.1
Advanced PDP exchange (actual way-of-working) If the defect concerns one of the folowing items, the actual way of working has to be followed: Glass broken Flex foil damaged Y-COM IC on flex foil is damaged NVM on logic board defect, no communication with ComPair A new PDP will be ordered at Euroservice. Euroservice issues an RMA number and ships a refurbished PDP from its swap
VIP workshop brings home visit to end user and swaps defect TV set with a loan set
YES
NO
Euroservice ships refurbished PDP from its swap pool to VIP workshop in a flight case
VIP workshop repairs PDP on board level and makes plasma TV set complete
VIP workshop brings plasma TV set to end user and swaps with loan set
VIP workshop brings plasma TV set to end user and swaps with loan set
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EN 10
5.
ALIS-PDP Suppl.
Factory/Service Repair Workshop Product Data Please fill in at least the yellow part Part No: Serial No, display: MRA No: Serial No, set: Condition Code | Symptom Code Possible Condition Codes:
1 2 3 4 5 Constant Intermittent After a While In a Hot Environment In a Cold Environment In case of 32 FTV please fill in service error codes of the monitor
Date
PDP
Possible Symptoms:
310 321 327 350 351 352 353 354 355 356 35A No Picture Picture Too Dark Only Partial Picture Unstable Picture Synchronisation Poblem Picture Luminance Pumping [slow] Picture Jitter Picture Shaking Flickering Picture (Luminance) [fast] Flashing Picture (active-inactive) Frozen Picture 35X 381 382 384 a b c d e Other Unstable Picture Problem Burn-In Mark On Display (Phosphor) Scratch On Display Phosphor/Pixel Missing Non Lightning (Flickering) Cells each Color R: . G: . B: . Wrong Phosphor/ For Each Color Non Extinguishing (Flickering) Cell: . High Intensity Cell Defect Mechanical Failure - Due To Fujitsu Factory A B C D E 431 64X F G Inactive Row(s) Inactive Column(s) Various Missing Display Cells Picture, but non linear greyscale Video Stretched Over Total Height Missing Color Mechanical noise (accoustical sound) Broken Plasma Panel Broken flexible cabling New symptoms descriptions
Fujitsu Part of Form(not to be filled in by factory or by Service Workshop) Recognition & Repair Conditions (Temp., Soft, ETC ): Normal Under Stress additional Description Failed Component Serial # defect Serial # replaced Glass Panel X-SUS-Std Y-SUS Logic12 A-Bus Right A-Bus Left DC/DC Other PCB Name: Repair Part/Location: Corrective Action:
Signature/Stamp Factory Warranty? no/yes Date Ship to FJ? no/yes Additional Failure Description :
ALIS-PDP Suppl.
Factory code number
5.
EN 11
Service code number 996500017432 996500017433 996500017435 996500017436 996500017437 996500017438 996500017439
Repair instructions
Module description
General All below listed Plasma Display Panels must be repaired on board level except in case of: Broken glass panel Defective flex foil Defective Y-COM IC on the flex foil The Plasma panels with these faults needs to be send back via the central repair procedure of Euroservice. To be able to repair the Plasma Display Panels on board level the following repair tools are available: 9965 000 23434 Special LVDS cable
Power Supply CN1
other signals
X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Signal Cable (Logic - ABUS,SUS) Signal Cable (XSUS-YSUS)
The available modules for the Plasma Display Panel FPF32C106128UA-62 are:
Module description X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Signal Cable (Logic - ABUS,SUS) Signal Cable (XSUS-YSUS) Factory code number FPF17R-XSS5010 FPF17R-YSS5011 FPF17R-LGC5013 FPF17R-ABR5005 FPF17R-ABL5004 FPF17R-CBL2001 FPF17R-CBL1001 Service code number 996500017440 996500017441 996500017442 996500017436 996500017437 996500017438 996500017439
*1
CN7
CN6 CN1
IIC
Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.3 32 H2 ALIS Plasma Display Panel These Plasma Display Panels are used in FM23 sets with production code: AG07 and higher for the sets 32FD9954/17S and 32FD9954/69S AG08 and higher for the sets 32FD994/69S AG09 and higher for the sets 32FD9944/01S The involved Plasma Display Panels are:
E_14580_023.eps 050404
Figure 5-3 Extension cable kit ALIS PDP 3122 785 90581 Foam buffers for PDP
Display type FPF32C106128UA-72 Service code number 9322 194 11682 Production code
*1
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Figure 5-4 Foam buffers for PDP The following Plasma Display Panels must be repaired on board level: 1. 32 H1 ALIS Plasma Display Panel 2. 32 H2 ALIS Plasma Display Panel 3. 37 H2 ALIS Plasma Display Panel 4. 42 H1 ALIS Plasma Display Panel 5. 42 H2 ALIS Plasma Display Panel 5.2.2 32 H1 ALIS Plasma Display Panel These Plasma Display Panels are used in FM23 sets with production code AG00 up to and including AG05. The involved Plasma Display Panels are:
Display type FPF32C106128UA-51 FPF32C106128UA-52 FPF32C106128UA-62 Service code number 9322 172 11682 9322 178 04682 9322 190 61682 From AG06 0242 onwards Production code
Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.4 37 H2 ALIS Plasma Display Panel These Plasma Display Panels are used in FM33 sets with production code AG00 and onwards. The involved Plasma Display Panels are:
Display type FPF37C128128UA-72 Service code number 9322 156 44682 Production code
*1
The available modules for the Plasma Display Panel FPF32C106128UA-51 and -52 are:
EN 12
5.
ALIS-PDP Suppl.
Factory code number FPF18R-CBL200113
Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.5 42 H1 ALIS Plasma Display Panel These Plasma Display Panels are used in FM24 sets with production code AG00 and higher. The involved Plasma Display Panels are:
Display type FPF42C128128UB-54 Service code number 9322 185 78682 Production code
*1
Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.6 42 H2 ALIS Plasma Display Panel These Plasma Display Panels are used in FM24 sets with production code: AG04 and higher for the sets 42FD9934/17S, 42FD9934/ 69S, 42FD9944/01S, 42FD9944/17S, 42FD9944/69S and 420P30/00 AG06 and higher for the sets 42FD9954/69S The involved Plasma Display Panels are:
Display type FPF42C128128UB-72 Service code number 9322 194 10682 Production code
*1
Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used.
ALIS-PDP Suppl.
5.
EN 13
The entire Screen does not light. The set is going into protection. (PSU is OK)
Horizontal bar?
Step 0 Check the 3,3V Stby on the PSU and the Logic board
Step 1 Check if there is no short circuit on the Boards Power Supply lines
Step 3 Check current of 5V Vcc Power Supply line, on ABUSL, ABUSR, Y-SUS, X-SUS board.
E_14580_008.eps 250304
Figure 5-5
EN 14
5.
ALIS-PDP Suppl.
Y
Check 3,3V Stby on pin 1 CN6 Logic board
3,3V Standby is ok. Switch on the set via RC Disconnect CN306 Logic board
Y
Switch vacation switch on and check 3,3V Stby on PSU
Check supply voltages Vcc pin 6 Cn306 Vs pin 10 Cn323 Va pin 1 Cn323 Vcc Pin 3 Cn323 Vcc pin 7 Cn342 Vcc pin 7 Cn352
Disconnect the mains plug. Remove the following power connections CN23 X-Sus CN33 Y-Sus CN42 ABUSR CN52 ABUSL
N Y
CC on Logic board
Defect is on PSU board. Standby supply repair See PSU repair method
E_14580_009.eps 250304
Figure 5-6
ALIS-PDP Suppl.
5.
EN 15
Y
Replace X-Sus board
Y-Sus board is defective. ABUSL Board Va CN52 pins 1 - 4 Vcc CN52 pins 5 -7 are shorted?
Y Y
Replace Y-Sus Board
Remove ADM from the following connectors CN53, CN54, CN55, CN56
ABUSL Board is defective PSU board has a short circuit Replace ABUSL Board
End of analysis
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Figure 5-7
EN 16
5.
ALIS-PDP Suppl.
Remove ADM from the following connectors CN43, CN44, CN45, CN45
N
ABUSR Board Va CN42 pins 1 - 4 Vcc CN42 pins 5 -7 are shorted?
Only the Logic board CN306 and CN307 are connected. Connect set to mains Switch vacation switch on Switch set on via RC ABUSR Board is defective.
Y
Replace ABUSR board
N
End of analysiis Check if VCEGO is High
In step 3 the 5V Vcc will be checked by use of an external PSU. First adjust the current output on the external PSU to 5V 0,5A Set V output to 0V Connect external PSU to Diodes D6224 and/or D6225 on the set PSU (D6224 not present in FM33). See diagram P7
E_14580_011.eps 310304
Figure 5-8
ALIS-PDP Suppl.
5.
EN 17
Set is disconnected from AC mains! Connect CN42 ABUSR Switch the PSU on
N
Replace ABUSR board
Y
Switch off the PSU Connect CN52 ABUSL Switch on the PSU
N
Replace ABUSL Board
Y
Switch off the PSU Connect CN23 X-Sus Switch on the PSU
N
Replace X-Sus board
Y
Switch off the PSU Connect CN33 Y-Sus Switch on the PSU
N
Replace Y-Sus board
Y
Switch off the external PSU and disconnect. DC/DC power supply circuit or control logic cicuit has abnormality Switch PSU off
Remove ADM 1 - 8
End of analysis
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Figure 5-9
EN 18
5.
ALIS-PDP Suppl.
Va and Vs Check with internal PSU For each step switch the set off and on via the vacation swith and the RC
Switch on
Switch off
Switch on
Switch off
switch on
N
Disconnect the AC Power. End of analysis 5
E_14580_013.eps 250304
Figure 5-10
ALIS-PDP Suppl.
5.
EN 19
Switch off
Switch off
End of analysis
Measure resistance of SDM power line Between A1-A2, B1-B2, C1-C2 and D1-D2
ADM1 ADM2 ADM3 ADM4 ADM5 ADM6 ADM7 ADM8
A2 A1 B1 B2 C1
C2 D1 D2
Switch on
Switch off
Figure 5-11
EN 20
5.
ALIS-PDP Suppl.
There is a posibility to check the VS and Va power supply lines via an external power supply. External power supply connected to VS or Va power supply line and ground, output voltage = 20V, current = 0mA or very low current to charge the capacitors at switch on.
ADM1
ADM2
ADM3
ADM4
ADM5
ADM6
ADM7
ADM8
Measure resistance of XBB line. Between A1-B1, B1-A2, A2-B2, B2-A3, A3-B3, B3-A4, A4-B4
A1 B1 A2 B2 A3 B3 A4 B4
End of analysis
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Figure 5-12
ALIS-PDP Suppl.
5.
EN 21
N
End of analysis. Switch on
Any changes?
N N
Switch off
Panel Adress has open circuit or ADM IC chip is defective. PDP is defective
End of analysis
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Figure 5-13
EN 22
5.
ALIS-PDP Suppl.
N
Switch off Disconnect CN52 from ABUSL board Switch on
N
Voltage exists at PSU board? ABUSL board is defective
PSU Cable is defective. Connector has poor connection. Logic board is defective.
N
Switch off Disconnect CN42 from ABUSR board Switch on
N
Voltage exists at PSU board?
PSU Cable is defective. Connector has poor connection. Logic board is defective.
Figure 5-14
ALIS-PDP Suppl.
5.
EN 23
Normal?
N
Switch off Replace Logic board Switch on
Normal?
N
Switch off. Replace Logic ABUSL signal cable. Switch on
Normal?
Figure 5-15
EN 24
5.
ALIS-PDP Suppl.
Normal?
Normal?
Normal?
Figure 5-16
ALIS-PDP Suppl.
5.
EN 25
Horizontal bar
Normal?
Switch off Replace X-Sus board (original board) Replace Y-Sus board Switch on
Normal?
Figure 5-17
EN 26
5.
ALIS-PDP Suppl.
Remark: Do not interchange boards between different PDPs, this can damage your PDP
3.
Connect the service Cable (12nc 9965 000 23434) to the LVDS connector on the FME Logic board
4.
5.
6. Click the link in ComPair to open the Logic Board exchange window
7.
Click the "On" button. In the titlel bar the module type will appear
8.
10.
11.
Figure 5-18 1. Unscrew the SCAVIO panel to be able to reach the cable going to connector CN1 on the Logic Board 2. Disconnect the cable from the SCAVIO panel at connector 0301. Leave the rest connected! Note: In the diagram the cable at 0301 is still connected, but at this moment in the process that should not be. 3. Connect the ComPair I2C cable as given in this diagram. 4. Switch on the set. It will go to stand by or protection mode. 5. Click the link in ComPair to open the Logic Board exchange window. 6. Click the 'On' button. In the title bar the module type will appear: 37H1.11, 42H2, or something similar. 7. Click button 'Copy from original' 8. The data is read from the EEPROM on the logic board and displayed in the list. 9. Use the 'Save' button to save the information to a file. This is optional, but better to be safe. Note: If you close the window without saving, all settings will be lost. If you intend to close this window before replacing the board you should save the settings so you can load them later. 10. Click the 'Off' button. 11. Switch off the set and replace the Logic Board with another one.
ALIS-PDP Suppl.
5.
EN 27
2.
Switch the set on with the RC and bring the set in CSM using code 123654
3.
4.
5.
6.
Click button "Ship Out" (1) (1) The PDP screen will be blanked for about 15s, then 15s later, the Ship out process will end
7. When ready you can switch off the set, and disconnect ComPair
8.
Exchange back the original LVDS cable to the original with ferrits
E_14580_022.eps 250304
Figure 5-19 1. Switch off the set and replace the Logic Board with another one. Now also connect the cable to connector 0301 as depicted in the diagram above. 2. Restart the set with the new board. Switch the set on with the remote control and activate CSM (123654). This is to prevent the set to switch off because no input devices are connected. 3. Click the 'On' button. 4. The module type will again appear in the title bar. This may be different now from step 7 because another Logic Board is used. If you closed the window after step 9 and did save the settings you should load them now. Use the Load button to do so. 5. Click button 'Paste to replacement'. The settings copied from the old board previously are now being written to the new board. If successful the button 'Ship out' will be enabled. 6. Click button 'Ship out'. 7. Now a process of voltage feedback initialization and selfadjustment starts. This will take a few seconds. When ready you can switch off the set, disconnect ComPair and restart the set again to test. 8. Exchange the service LVDS cable with the original LVDS cable.
EN 28
5.
ALIS-PDP Suppl.
No Fault contents
Fault status
Suspected fault location X-SUS, Y-SUS PSU Panel chassis LOGIC ABUSL ABUSR LOGIC
After momentarily going on, the screen becomes black immediately or after a few seconds. Main power is turned off. Screen lights dimly even on the back screen
Analysis procedure and measure Refer to the entire screen does not light.
3 Vertical Line 4
Single vertical line (of different color) Vertical line from the middle of effective scan area (Vertical line of different color) Bar width of 1/7 0f horizontal size or in multiples of 1/7, is displayed. Abnormal display. Bar width of 3/7 or 4/7 of the screen width, is displayed. Abnornial display. (Vertical line of different color)
Replace LOGIC board and folow Logic Board echange procedure Refer to vertical Line / bar.. Replace panel chassis
Vertical bar 6
Panel chassis ABUSL ABUSR LOGIC Above boards are connected Panel chassis ABUSL ABUSR LOGIC Above boards are connected Panel chassis
Single horizontal line (No light) or single horizontal does not light among the effective scanning Horizontal line area. Single horizontal line does not light Every other line(No light) Entire screen
X-SUS Y-SUS
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Figure 5-20
ALIS-PDP Suppl.
5.
EN 29
No Fault contents
Fault status
Bar width of 1/8 or multiples of 1/8 of the screen height, is displayed Abnormal (Screen does light) Horizontal bar Bar width of 1/2 of the screen height. Abnormal display (Screen does not light) Image sticking. Fixed display contents Burn in? are always displayed.
burn in?
10
Panel chassis Y- Refer to horizontal bar. SUS, X-SUS Above boards are connected Panel chassis Perform all white heat run. After judgment, replace panel chassis if needed. Perform all white heat run. After judgment, replace panel chassis.
11
Stains
12
Oval-shaped points having abnormal luminance are scattered in the upper or lower part of screen. The entire screen momentarily becomes brighter or darker. The entire screen flickers continuously
Panel chassis
Twinkle 13
Poor connector contact. Panel chassis Poor connector Connector / cable reconnection or contact. FFC Cable Exchange (Flat Foil connector Cable)
Flicker 14
Luminance is 15 abnormal
Screen is too dark or too bright. (Out of specifications) LOGIC Replace LOGIC board and folow Logic Board echange procedure
E_14580_006.eps 260304
Figure 5-21
EN 30
5.
ALIS-PDP Suppl.
No Fault contents
Fault status
18
Picture distorted
Analysis procedure and measure Replace LOGIC board and folow Logic Board echange procedure Locate cause of abnormality from listening and viewing. Replace the cause of problem
20
Abnormal sound
Contrast, color Control on temperature external adjustment and Y 21 communication cannot be changed. is abnormal
LOGIC
Figure 5-22
ALIS-PDP Suppl.
6.
EN 31
E_14580_003.eps 250304
Figure 6-1
EN 32
6.
ALIS-PDP Suppl.
E_14580_004.eps 250304
Figure 6-2
ALIS-PDP Suppl.
7.
EN 33
8. Alignments
8.1 Voltage Setting Procedure
The Voltage Setting label, at the top left of the back of the PDP, shows the following messages: Table 8-1
Item 1 2 3 4 Adjustment items Vs voltage adjustment Va voltage adjustment Vw voltage adjustment Vx voltage adjustment Measurement point PSU board F241or CN392 test points PSU board F240 or CN392 test points X-SUS board connecter CN26 6-pin X-SUS board connecter CN26 1-pin Adjustment value (conditions) Voltage setting label indication value* I% (all black) Voltage setting label indication value* I% (all black) Voltage setting label indication value* 1% (all black) Voltage setting label indication value* (all black)
If the voltage adjustments Vs and Va on the Power Supply Unit, must be performed, depends on the version of Power Supply Unit (see table 2). Table 8-2
PSU version 3 PDP with Vs feedback (-52 PDP) PDP with Vs/Va feedback (with 'B' in serial number) PSU v3 with precision R's PSU version 4 Feedback loop 'ON', no alignment necessary Feedback loop 'ON', no alignment necessary
Feedback loop 'OFF', alignment is necessary Feedback loop 'ON', alignment (check) is necessary (see voltage setting label) Feedback loop 'OFF', alignment is necessary Feedback loop 'ON', no alignment (check) necessary
This table also shows if the Vs and Va control loop must be switched ON or OFF. The voltage adjustments Vw and Vx are done automatically via ComPair. After exchange of the Logic Board, click on ship out. The settings from the old Logic Board will be restored in the new Logic Board
EN 34
9.
ALIS-PDP Suppl.
9.1.3
Function of Y-SUS Board DC/DC power supply block Vcc (+5V) -> Y Fvcc (+5V, floating)/Y Fve (+ 18V, floating)/ Ve (+ 17V) Switching block Switching during address period Switching during sustain period Switching during reset period Current detector block Isy (sustain) current detection Isp (SDM) current detection
9.1.4 Scan Controller Address driver control signal generator (ADM) Scan driver control signal generator (SDM) X/Y sustain control signal generator Waveform ROM Waveform Pattern for drive / Timing memory MPU Synchronous dtection System control Driving voltage (Va, Vs, Vr, Vw) Minute adjustment Abnormal watch (breakdown detection)/abnormal processing Ls (sustain) current control (sustain pulse control) La (address) current control (sub-field control) External communication control Flash memory (firmware) EEPROM Control parameter memory The accumulation energizing time (Every hour) Abnormal status memory (16 careers) 9.1.2 Function of X-SUS Board DC/DC power supply block Vs (+60V) Vw (+185V)/Vx (+45V) Vcc (+5V) XFvcc (+5V, floating)/XFve (+ 18V, floating)/Ve (+ 17v)/Vb(-5) X switching block Switching during address period Switching during sustain period Switching during reset period Current detector block Isx (sustain) current detection
Function of PSU Board Standby power supply block AC100-240 +5V & +3V3 Standby PFC block (AD/DC power supply block) AC100-240 +390V AD/DC power supply block +380V - Vcc (+5V) / Vs (+80V)/Va (+60V) Current detection block la (address) current detection Abnormal voltage monitoring Vs excess voltage monitoring Va excess voltage monitoring
ALIS-PDP Suppl.
9.
EN 35
The name of the circuit that controls the panel operation in the Y directio
Va Vcc Vs
YCOMDV
EN 36
10.
ALIS-PDP Suppl.