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Colour Television

Chassis

FM23, FM24, FM33


AA

Supplement ALIS PDP Repair Manual

Contents
1 Technical Specifications, Connection, and Chassis Overview 2 Safety Instructions, Warnings, and Notes 3 Directions for Use (Not Applicable) 4 Mechanical Instructions 5 Service Modes, Error Codes, and Faultfinding 6 Block Diagrams, Testpoint Overview, and Waveforms (Not Applicable) 7 Circuit Diagrams and PWB layouts (Not Applicable) 8 Alignments 9 Circuit Descriptions List of Abbreviations 10 Spare Parts List (Not Applicable) 11 Revision List

Page
2 3 4 4 9 31 33 33 34 35 36 36

Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by LM 0466 Service PaCE

Printed in The Netherlands

Subject to modification

EN 3122 785 14581

EN 2

1.

ALIS-PDP Suppl.

Technical Specifications

1. Technical Specifications
1.1 Chassis overview

PSU BOARD Y-SUS BOARD X-SUS BOARD SCAN MODULE XBB

ABUSL BOARD
ADM1 ADM2 ADM3 ADM4 ADM5 ADM6 ADM7 ADM8

ABUSR BOARD

LOGIC BOARD

ADRESS MODULE (ADM)


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Figure 1-1

Safety Instructions, Warnings and Notes

ALIS-PDP Suppl.

2.

EN 3

2. Safety Instructions, Warnings and Notes


2.1 Safety instructions h
It is not allowed to operate the FTV-set without glass plate. One function of this glass plate is to absorb Infrared Radiation. Without this glass plate the level of Infrared Radiation produced by the plasma display could damage your eyes. 1. Safety regulations require that during a repair: the set should be connected to the mains via an isolating transformer ( in this particular case a transformer of 800 VA); safety components, indicated by the symbol h , should be replaced by components identical to the original ones; 2. Safety regulations require that after a repair the set must be returned in its original condition. In particular attention should be paid to the following points. Note: The wire trees should be routed correctly and fixed with the mounted cable clamps. The insulation of the mains lead should be checked for external damage. The electrical DC resistance between the mains plug and the secondary side should be checked (only for sets that have a mains isolated power supply). This check can be done as follows: unplug the mains cord and connect a wire between the two pins of the mains plug; set the mains switch to the on position (keep the mains cord unplugged!); measure the resistance value between the pins of the mains plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M and 12 M; switch off the TV and remove the wire between the two pins of the mains plug. The cabinet should be checked for defects to avoid touching of any inner parts by the customer. positioned at right side of IR-receiver eye of the E-box. Take into account that receiver-LED on DST is positioned not in the middle but at the left side. Point corresponding LED"s to each other. In case the amount of Infrared produced by the screen pollutes the communication, the set can be set in Standby-mode. Then still the errormessages can be retrieved. 2.3.1 Notes on safe handling of the plasma display Notes to follow during service The work procedures shown with the Note indication are important for ensuring the safety of the product and the servicing work. Be sure to follow these instructions. Before starting the work, secure a sufficient working space. At all times other than when adjusting and checking the product, be sure to turn OFF the main POWER switch and disconnect the power cable from the power source of the display (jig or the display itself) during servicing. To prevent electric shock and breakage of PC board, start the servicing work at least 30 seconds after the main power bas been turned off. Especially when installing and removing the power supply PC board and the SUS PC board in which high voltages are applied, start servicing at least 2 minutes after the main power bas been turned off. While the main power is on, do not touch any parts or circuits other than the ones specified. The high voltage power supply block within the PDP module has a floating ground. If any connection other than the one specified is made between the measuring equipment and the high voltage power supply block, it can result in electric shock or activation of the leakage-detection circuit breaker. When installing the PDP module in, and removing it from the packing carton, be sure to have at least two persons perform the work white being careful to ensure that the flexible printed-circuit cable of the PDP module does not get caught by the packing carton. When the surface of the panel comes into contact with the cushioning materials, be sure to confirm that there is no foreign matter on top of the cushioning materials before the surface of the panel comes into contact with the cushioning materials. Failure to observe this precaution may result in, the surface of the panel being scratched by foreign matter. When handling the circuit PC board, be sure to remove static electricity from your body before handling the circuit PC board. Be sure to handle the circuit PC board by holding the large parts as the heat sink or transformer. Failure to observe this precaution may result in the occurrence of an abnormality in the soldered areas. Do not stack the circuit PC boards. Failure to observe this precaution may result in problems resulting from scratches on the parts, the deformation of parts, and short-circuits due to residual electric charge. Routing of the wires and fixing them in position must be done in accordance with the original routing and fixing configuration when servicing is completed. All the wires are routed far away from the areas that become hot (such as the heat sink). These wires are fixed in position with the wire clamps so that the wires do not move, thereby ensuring that they are not damaged and their materials do not deteriorate over long periods of time. Therefore, route the cables and fix the cables to the original position and states using the wire clamps. Perform a safety check when servicing is completed. Verify that the peripherals of the serviced points have not undergone any deterioration during servicing. Also verify that the screws, parts and cables removed for servicing purposes have all been returned to their proper locations in accordance with the original setup

2.2

Warnings
1. ESD w All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. 1. Available ESD protection equipment: complete kit ESD3 (combining all 6 prior products small table mat) 4822 310 10671 wristband tester 4822 344 13999 2. Never replace modules or other components while the unit is switched on. 3. When making settings, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

2.3

Notes
1. A glass plate is positioned before the plasma display. This glass plate can be cleaned with a slightly humid cloth. If due to circumstances there is some dirt between the glass plate and the plasma display panel it is recommended to do some maintenance by a qualified service employee only. 2. Never disconnect the power display cable when the set is operating 3. With DST no failures (error-codes) can be red, when the set is in Service-mode. 4. If DST reacts with "error 2", there is no communication between set and DST. Note that IR-transmitter LED is

EN 4

3.

ALIS-PDP Suppl.

Directions for Use

3. Directions for Use


Not Applicable

4. Mechanical Instructions
Index of this chapter: Service Positions Monitor Rear Cover Removal Service Position Panels PDP and Glass Plate Replacement Re-assembly Note: Figures below can deviate from the actual situation, due to different set executions. position. A better solution to access the IR-LED and/or ON/ OFF switch is to make some holes in the stands at the position of the LED and switch. Do not make the holes to big, as this will influence the strength of the stands. 4.1.2 Aluminium Stands

4.1
4.1.1

Service Positions Monitor


Transport Cushions

CL 36532051_001.eps 040703
Figure 4-2 Aluminium stands
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Figure 4-1 Transport cushions First, put the monitor in its service position. Therefore, disconnect all cables connected to the monitor and take the monitor of the wall (or tabletop stand). Then, place the monitor in the re-enforced transport cushions that function also as service stand (you can order them separately under code 3122 126 40612). See figure "Transport cushions". Notes: There are no special "re-enforced service stands". The cushions used in the factory packaging are already made of reinforced material. Always keep in mind that the stands are only designed to keep the monitor in service position as long as the monitor is being serviced. The stands are NOT designed to keep the monitor in the upright position for more then two days. After the monitor is serviced, or when nobody is working on the monitor (e.g. in the weekend), it should be removed from the stands and laid down on a cushion or other support system to prevent it from falling. Worn out stands should be replaced by new ones (monitor will tilt to much forward). Never leave the monitor alone when the stands are not fully pressed on its place. It is possible to move the right stand a bit to the right so that you can access the IR-LED and ON/OFF switch, but the monitor can then not be left alone because the stands are NOT designed to carry the weight of the monitor in that

The aluminium stands (order code 3122 785 90480) can be mounted with the back cover removed or still left on. So, the stand can be used to store products or to do measurements. It is also very suitable to perform duration tests without taking much space, without having the risk of overheating and no risk of products falling. The stands can be mounted and removed quickly and easy with use of the delivered screws that can be tightened and loosened manually without the use of tools. See figure above. Note: Only use the delivered screws to mount the monitor to the stands.

Mechanical Instructions
4.1.3 Foam Bars

ALIS-PDP Suppl.

4.

EN 5

4.3

PDP and Glass Plate Replacement

Shielding frame

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Figure 4-3 Foam bars The foam bars (order code 3122 785 90580) can be used for all types and sizes of FTVs and LCD TVs and can even be used to e.g. exchange a CRT of a normal TV. By laying the plasma or LCD TV flat on the (ESD protective) foam bars, a stable situation is created to perform measurements and alignments. See figure "Foam stand". By first placing a mirror flat on the table under the TV you can easily see if something is happening on the screen. The bars are also handy to replace the screen (PDP or LCD).

Foam cushion

Front display CL 16532099_046.eps 270901

Figure 4-5 Exchanging the glass plate Exchanging the glass plate 1. Take the monitor from its service stand, and put it (face down) on a soft surface (blanket, foam cushion or foam stand), to make sure that you do not damage the front glass plate. 2. Remove the metal back plate as described in paragraph 'Rear Cover Removal'. 3. Unscrew all fixation screws of the plastic back cover. 4. Lift and remove the plastic back cover. 5. If the triangular shaped cable holder at the left bottom is present, unscrew the fixation screws of the holder at the left bottom, see figure 'Exchange Glass Plate'. 6. Unplug the cable of the LED/Switch panel, connector 0320 7. If the ESM Filter Panel at the left bottom is present, unscrew the fixation screws. 8. Unscrew all fixation screws of the (metallised) shielding frame, see figure 'Exchange Glass Plate'. 9. You can now remove the (metallised) shielding frame, together with the PDP, Audio panel, Power supply and SCAVIO panel attached to it, see figure 'Exchange Glass Plate'. Note: To prevent scratches, make sure to put the shielding frame together with the PDP on a soft surface. 10. Replace the glass plate.

4.2

Rear Cover Removal

CL 16532099_041.eps 250901

Figure 4-4 Rear cover removal To be able to access or measure the panels, remove the rear cover (metal back plate): 1. Remove all fixation screws from the back plate, as indicated in figure above (the amount of screws that need to be removed differs from the amount in the figure above). 2. Remove the metal back plate. Make sure that wires and flat foils are not damaged during plate removal. Warning: make sure that the mains power is disconnected when you remove the metal back plate.

EN 6

4.

ALIS-PDP Suppl.

Mechanical Instructions

CL 16532099_047.eps 260901

Figure 4-6 Exchanging the PDP To exchange the PDP panel: 1. Take out the SCAVIO panel and Power Supply panel, as described earlier. 2. Unscrew all fixation screws of the (metallised) shielding frame (two at the top and two at the bottom, see figure 'Exchange PDP'). 3. The shielding frame can now be taken off the PDP. 4. Replace the PDP.

Mechanical Instructions 4.4 Board swap instructions for ALIS PDP

ALIS-PDP Suppl.

4.

EN 7

AUDIO IN
L VGA1 R MAINS RS323 DVI-D VGA2 VGA1 DVI-D Y/C S SVHS VGA2 RC-OUT R L

AV2

AV1 CVBS B/Pb/Cb H L R AV3 B/Pr/Cr v AUDIO IN

AUDIO AUDIO IN IN

! All Functional blocks shaded grey are required for the "Basic Configuration". The remainder is required for the "Enhanced Configuration".

1 2 3 4 5

IR lightsensor Red

6 7 8 9 10 11

18

19 20

12 13 14 15 16 22 23 24 21

25

17
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Figure 4-7 Exploded view Before dismounting panels read notes below! Caution when removing circuit board! When removing the circuit board after the main power is turned on/off, wait for at least one minute before starting to remove the circuit board. If the circuit board removal is started immediately after turning off the main power, it can result in electric shock or damage to the circuit due to residual electric charge. On handling the FPC connector! To release the lock, release it by gently flipping it with the nail of the thumb or forefinger. Never pinch the lock lever with fingers or hook on it (especially with a fingernail). Doing so might damage the lock lever. 4.4.2 4.4.1 X-SUS Circuit Board Removal / installation Procedure Remove the circuit board following the steps below. To install the circuit board, reverse the removal procedure. 1. Remove the fixing screws (M3 X 8) at 9 locations. 2. Release the lock of the FPC connecter (CN21) and disconnect the signal cable. 3. Disconnect the cables from the VH connectors (CN22, CN23). 4. Pull out the XSUS board horizontally and disconnect the connectors (CN24, CN25). 5. Remove the X-SUS board. Make sure that you do not touch the heat sink when removing the Y-SUS board. Y-SUS Circuit Board Removal / installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Remove the fixing screws (M3 X 8) at 9 locations. 2. Release the lock of the FPC connecter (CN3 1) and disconnect the signal cable. 3. Disconnect the cables from the VH connections (CN32, CN33). 4. Pull out the YSUS board horizontally and disconnect the connections (CN34, CN35). 5. Remove the Y-SUS board

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Figure 4-8 Handling FPC connector

EN 8
4.4.3

4.

ALIS-PDP Suppl.

Mechanical Instructions

ABUS-L Circuit Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Disconnect the connecter CN52 from the ABUS-L board. 2. Raise the lock of the FPC connectors CN53, CN54, CN55 and CN56 to release it and remove the ADM flexible board. 3. Release the lock of the FPC connecter CN51 and disconnect the signal cable (FPC). 4. Remove the screws (M3X8) fixing the ADM at the 8 locations. 5. Remove the screws (M3x8) fixing the ABUS-L board at the 3 locations. 6. Remove the ABUS-L board. 7. When installing the ABUS L-board, put the ABUS L-board in such position that it is locked by the tabs before fixing it in position (at 3 locations).

4.4.4

ABUS-R Circuit Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Disconnect the connecter CN42 on the ABUS-R board. 2. Raise the lock of the FPC connectors CN43, CN44, CN45, CN46 to release it and disconnect the ADM flexible board. 3. Release the lock of the FPC connecter CN41 and disconnect the signal cable (FPC). 4. Remove the screws (M3X8) fixing the ADM at the 8 locations. 5. Remove the screws (M3X8) fixing the ABUS-R board at the 3 locations. 6. Remove the ABUS-R board. 7. When installing the ABUS-R board, put the ABUS R-board in such position that it is locked by the tabs before fixing it in position (at 3 locations).

4.4.5

LOGIC Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Disconnect the EH connecter CN6. 2. Release the lock of the FPC connectors CN2, CN3, CN4, CN5 and disconnect the signal cable (FPC). 3. Slide the lock of the FPC connecter CN7 toward the PSU board side, then press it down toward the front and remove the PSU signal cable. 4. Remove the screws (M3 X 8) fixing the LOGIC board in position at 2 locations. 5. Remove the LOGIC board. 6. When installing the LOGIC board, put the LOGIC board in such position that it is locked by the tabs before fixing it in position (at 3 locations.

4.4.6

PSU Board Removal / Installation Procedure Remove the circuit board by following the steps below. To install the circuit board, reverse the removal procedure. 1. Release the lock of the cable clamp (large).(At 4 locations) 2. Disconnect the X-SUS board connecter CN23. 3. Disconnect the Y-SUS board connecter CN33. 4. Disconnect the ABUSR board connecter CN42. 5. Disconnect the ABUSL board connecter CN52. 6. Remove the wires (4), (5) from the cable clamp (small). 7. Disconnect the LOGIC board connecter CN6. 8. Disconnect the PSU signal cable from the PSU board connecter CN69 side.

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 9

5. Repair Process and Fault Finding


Index of this chapter: 1. Process flow 2. Repair instructions 3. Faultfinding pool in a flight case to the workshop. After receipt the workshop sends the defect PDP, accompanied by a completely filled in Failure Description Form (see Figure 5.1), in this flight case to Euroservice. Euroservice makes sure the defect PDP is repaired and afterwards added to its swap pool. The workshop makes the TV set complete by building in the refurbished PDP. Afterwards the TV set is sent back to the customer. 5.1.2 Customized repair If the defect is not related to the exceptions, mentioned in 5.1.1, the workshop orders the necessary spare parts, being boards, at Euroservice. After receipt the workshop swaps the concerning board and makes the TV set complete by building in the PDP. Afterwards the TV set is sent back to the customer.

5.1

Process flow
The selected workshop receives the defect TV set and investigates the PDP. Two possible solutions shall follow:

5.1.1

Advanced PDP exchange (actual way-of-working) If the defect concerns one of the folowing items, the actual way of working has to be followed: Glass broken Flex foil damaged Y-COM IC on flex foil is damaged NVM on logic board defect, no communication with ComPair A new PDP will be ordered at Euroservice. Euroservice issues an RMA number and ships a refurbished PDP from its swap

PDP flow chart


(from 1st May 2003 onward s)
end user contacts dealer because his plasma TV set is defect

dealer requests VIP workshop to contact end user

VIP workshop brings home visit to end user and swaps defect TV set with a loan set

VIP workshop analyses the PDP of the defect plasma TV set

VIP workshop orders refurbished PDP at Euroservice

YES

PDP: glass repair or fl ex c able mach ine needed ??

NO

VIP workshop orders spare part(s) being boards at Euroservice

Euroservice ships refurbished PDP from its swap pool to VIP workshop in a flight case

Euroservice ships spare part(s) with next-day-delivery to VIP workshop

VIP workshop swaps PDP's and makes plasma TV set complete

VIP workshop repairs PDP on board level and makes plasma TV set complete

VIP workshop brings plasma TV set to end user and swaps with loan set

VIP workshop brings plasma TV set to end user and swaps with loan set
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Figure 5-1 PDP flow chart

EN 10

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

Failure Description Form for Defective Plasma Displays for Philips


Form to be sent together with the defect Plasma Display From: Factory / Service Repair Workshop

Factory/Service Repair Workshop Product Data Please fill in at least the yellow part Part No: Serial No, display: MRA No: Serial No, set: Condition Code | Symptom Code Possible Condition Codes:
1 2 3 4 5 Constant Intermittent After a While In a Hot Environment In a Cold Environment In case of 32 FTV please fill in service error codes of the monitor

Date

Additional Failure Description

PDP

Possible Symptoms:
310 321 327 350 351 352 353 354 355 356 35A No Picture Picture Too Dark Only Partial Picture Unstable Picture Synchronisation Poblem Picture Luminance Pumping [slow] Picture Jitter Picture Shaking Flickering Picture (Luminance) [fast] Flashing Picture (active-inactive) Frozen Picture 35X 381 382 384 a b c d e Other Unstable Picture Problem Burn-In Mark On Display (Phosphor) Scratch On Display Phosphor/Pixel Missing Non Lightning (Flickering) Cells each Color R: . G: . B: . Wrong Phosphor/ For Each Color Non Extinguishing (Flickering) Cell: . High Intensity Cell Defect Mechanical Failure - Due To Fujitsu Factory A B C D E 431 64X F G Inactive Row(s) Inactive Column(s) Various Missing Display Cells Picture, but non linear greyscale Video Stretched Over Total Height Missing Color Mechanical noise (accoustical sound) Broken Plasma Panel Broken flexible cabling New symptoms descriptions

Fujitsu Part of Form(not to be filled in by factory or by Service Workshop) Recognition & Repair Conditions (Temp., Soft, ETC ): Normal Under Stress additional Description Failed Component Serial # defect Serial # replaced Glass Panel X-SUS-Std Y-SUS Logic12 A-Bus Right A-Bus Left DC/DC Other PCB Name: Repair Part/Location: Corrective Action:

Signature/Stamp Factory Warranty? no/yes Date Ship to FJ? no/yes Additional Failure Description :

Signature/Stamp Repair Center Preventive Action: Signature/Stamp FHP Japan


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Figure 5-2 Failure description form

Repair Process and Fault Finding 5.2


5.2.1

ALIS-PDP Suppl.
Factory code number

5.

EN 11
Service code number 996500017432 996500017433 996500017435 996500017436 996500017437 996500017438 996500017439

Repair instructions
Module description

General All below listed Plasma Display Panels must be repaired on board level except in case of: Broken glass panel Defective flex foil Defective Y-COM IC on the flex foil The Plasma panels with these faults needs to be send back via the central repair procedure of Euroservice. To be able to repair the Plasma Display Panels on board level the following repair tools are available: 9965 000 23434 Special LVDS cable
Power Supply CN1
other signals

X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Signal Cable (Logic - ABUS,SUS) Signal Cable (XSUS-YSUS)

FPF17R-XSS5002 FPF17R-YSS5003 FPF17R-LGC5012 FPF17R-ABR5005 FPF17R-ABL5004 FPF17R-CBL2001 FPF17R-CBL1001

The available modules for the Plasma Display Panel FPF32C106128UA-62 are:
Module description X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Signal Cable (Logic - ABUS,SUS) Signal Cable (XSUS-YSUS) Factory code number FPF17R-XSS5010 FPF17R-YSS5011 FPF17R-LGC5013 FPF17R-ABR5005 FPF17R-ABL5004 FPF17R-CBL2001 FPF17R-CBL1001 Service code number 996500017440 996500017441 996500017442 996500017436 996500017437 996500017438 996500017439

*1

8 SDA 6 GND 4 SCL SDA GND SCL

CN7

CN6 CN1

IIC

SCAVIO Compair Logic Board IIC

Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.3 32 H2 ALIS Plasma Display Panel These Plasma Display Panels are used in FM23 sets with production code: AG07 and higher for the sets 32FD9954/17S and 32FD9954/69S AG08 and higher for the sets 32FD994/69S AG09 and higher for the sets 32FD9944/01S The involved Plasma Display Panels are:

Compair SCAVIO Customer's Interface Board

E_14580_023.eps 050404

Figure 5-3 Extension cable kit ALIS PDP 3122 785 90581 Foam buffers for PDP
Display type FPF32C106128UA-72 Service code number 9322 194 11682 Production code

The available modules for this Plasma Display Panel are:


Module description X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Factory code number FPF17R-XSS5016 FPF17R-YSS5017 FPF17R-LGC5018 FPF17R-ABR5015 FPF17R-ABL5014 FPF17R-CBL1001 Service code number 9965 000 22709 9965 000 22710 9965 000 22711 9965 000 22713 9965 000 22712 9965 000 17438 9965 000 17439

*1

Signal Cable (Logic - ABUS,SUS) FPF17R-CBL2001

E_14580_024.eps 250304

Signal Cable (XSUS-YSUS)

Figure 5-4 Foam buffers for PDP The following Plasma Display Panels must be repaired on board level: 1. 32 H1 ALIS Plasma Display Panel 2. 32 H2 ALIS Plasma Display Panel 3. 37 H2 ALIS Plasma Display Panel 4. 42 H1 ALIS Plasma Display Panel 5. 42 H2 ALIS Plasma Display Panel 5.2.2 32 H1 ALIS Plasma Display Panel These Plasma Display Panels are used in FM23 sets with production code AG00 up to and including AG05. The involved Plasma Display Panels are:
Display type FPF32C106128UA-51 FPF32C106128UA-52 FPF32C106128UA-62 Service code number 9322 172 11682 9322 178 04682 9322 190 61682 From AG06 0242 onwards Production code

Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.4 37 H2 ALIS Plasma Display Panel These Plasma Display Panels are used in FM33 sets with production code AG00 and onwards. The involved Plasma Display Panels are:
Display type FPF37C128128UA-72 Service code number 9322 156 44682 Production code

The available modules for these Plasma Display Panels are:


Module description X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Signal Cable (Logic -ABUS,SUS) Signal Cable (XSUS-YSUS) Factory code number FPF18R-XSS5007 FPF18R-YSS5008 FPF18R-LGC5009 FPF18R-ABL5005 FPF18R-ABR5004 FPF18R-CBL100103 FPF18R-CBL100103 Service code number 996500023342 996500023343 996500023344 996500023346 996500023347 996500017431 996500017431

*1

The available modules for the Plasma Display Panel FPF32C106128UA-51 and -52 are:

EN 12

5.

ALIS-PDP Suppl.
Factory code number FPF18R-CBL200113

Repair Process and Fault Finding


Service code number 996500017430 996500023345

Module description Signal Cable (XSUS-YSUS)

Signal Cable (Logic - ABUS,SUS) FPF18R-CBL200112

Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.5 42 H1 ALIS Plasma Display Panel These Plasma Display Panels are used in FM24 sets with production code AG00 and higher. The involved Plasma Display Panels are:
Display type FPF42C128128UB-54 Service code number 9322 185 78682 Production code

The available modules for these Plasma Display Panels are:


Module description X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Signal Cable (LOGIC-XSUS) Signal Cable (LOGIC-YSUS) Signal Cable (LOGIC-ABUS) Signal Cable (XSUS-YSUS) Factory code number FPF16R-XSS500203 FPF16R-YSS500303 FPF16R-LGC5006 FPF16R-ABR5005 FPF16R-ABL5004 FPF16R-CBL200104 FPF16R-CBL200106 FPF18R-CBL200112 FPF18R-CBL100103 Service code number 996500017423 996500017424 996500017425 996500017426 996500017427 996500017428 996500017429 996500017430 996500017431

*1

Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used. 5.2.6 42 H2 ALIS Plasma Display Panel These Plasma Display Panels are used in FM24 sets with production code: AG04 and higher for the sets 42FD9934/17S, 42FD9934/ 69S, 42FD9944/01S, 42FD9944/17S, 42FD9944/69S and 420P30/00 AG06 and higher for the sets 42FD9954/69S The involved Plasma Display Panels are:
Display type FPF42C128128UB-72 Service code number 9322 194 10682 Production code

The available modules for these Plasma Display Panels are:


Module description X-SUS board Y-SUS board Logic board A-BUS Right A-BUS Left Signal Cable (LOGIC-XSUS) Signal Cable (LOGIC-YSUS) Signal Cable (LOGIC-ABUS) Signal Cable (XSUS-YSUS) Factory code number FPF16R-XSS5008 FPF16R-YSS5009 FPF16R-LGC500703 FPF16R-ABR5011 FPF16R-ABL5010 FPF16R-CBL200104 FPF16R-CBL200106 FPF18R-CBL200112 FPF18R-CBL100103 Service code number 996500022704 996500022705 996500022706 996500022707 996500022708 996500017428 996500017429 996500017430 996500017431

*1

Remark: 1. If the LOGIC board is defective, the procedure mentioned in chapter 5.x must be used.

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 13

Problem analysis procedure PDP repair / Board swap


PDP Repair procedure Board Swap

The entire Screen does not light. The set is going into protection. (PSU is OK)

Vertical Line / Vertical Bar?

Horizontal bar?

Step 0 Check the 3,3V Stby on the PSU and the Logic board

Step 1 Check if there is no short circuit on the Boards Power Supply lines

Logic Board Exchange procedure. Use of ComPair

Step 3 Check current of 5V Vcc Power Supply line, on ABUSL, ABUSR, Y-SUS, X-SUS board.

Copy data from the defective Logic board

Step 4 Check Va on ABUSL and ABUSR Board

Restore data into the new board

Step 5 Check Vs on Y-SUS and X-SUS board SDM Y-SUS

Ship Out Auto alignment procedure

Step 6 Check Vs on Y-SUS and X-SUS board. X-SUS board XBB

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Figure 5-5

EN 14

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

Problem Analysis Procedure the entire screen does not light.


Caution; do never disconnect connectors or remove boards when the mains plug is connected. Allow discharge of power supplies before disconnecting connectors!

The entire screen does not light

All the boards are connected Connect the set to mains.

Switch the set on via vacation switch

Standby LED is on? Set is in Standby?

Y
Check 3,3V Stby on pin 1 CN6 Logic board

Switch vacation switch off

3,3V Standby is ok. Switch on the set via RC Disconnect CN306 Logic board

Y
Switch vacation switch on and check 3,3V Stby on PSU

Set is going into protection?

Check supply voltages Vcc pin 6 Cn306 Vs pin 10 Cn323 Va pin 1 Cn323 Vcc Pin 3 Cn323 Vcc pin 7 Cn342 Vcc pin 7 Cn352

3,3V Stby on pin 1 Cn306 is ok?

Disconnect the mains plug. Remove the following power connections CN23 X-Sus CN33 Y-Sus CN42 ABUSR CN52 ABUSL

N Y

CC on Logic board

Replace Logic Board Follow Logic board replacement procedure

Defect is on PSU board. Standby supply repair See PSU repair method
E_14580_009.eps 250304

Figure 5-6

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 15

Short-circuit check on Power Supply Lines


1 Check with ohmeter if following pins are not shorted X-Sus Board CN23 VCC pins 3 - 4 Vs pins 6 - 8 Va pins 1 - 4 are shorted?

X-Sus board is defective

Y
Replace X-Sus board

Y-Sus Board CN33 Vcc pins 1 - 2 Vs pins 5 - 7 are shorted?

Remove SDM from the following connectors CN34 , CN35

Y-Sus Board CN33 Vcc pins 1 - 2 Vs pins 5 - 7 are shorted?

SDM is defective PDP is defective

Y-Sus board is defective. ABUSL Board Va CN52 pins 1 - 4 Vcc CN52 pins 5 -7 are shorted?

Y Y
Replace Y-Sus Board

Remove ADM from the following connectors CN53, CN54, CN55, CN56

ABUSL Board Va CN52 pins 1 - 4 Vcc CN52 pins 5 -7 are shorted?

ADM is defective PDP is defective

ABUSL Board is defective PSU board has a short circuit Replace ABUSL Board

End of analysis
E_14580_010.eps 310304

Figure 5-7

EN 16

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

Short-circuit check on Power Supply Lines

ABUSR Board Va CN42 pins 1 - 4 Vcc CN42 pins 5 -7 are shorted?

Remove ADM from the following connectors CN43, CN44, CN45, CN45

N
ABUSR Board Va CN42 pins 1 - 4 Vcc CN42 pins 5 -7 are shorted?

ADM is defective PDP is defective

Only the Logic board CN306 and CN307 are connected. Connect set to mains Switch vacation switch on Switch set on via RC ABUSR Board is defective.

Y
Replace ABUSR board

PSU Board Vcc 5V exists a few seconds?

N
End of analysiis Check if VCEGO is High

Logic board is defective Disconnect the set from AC Mains

Replace Logic Board Follow Logic board replacement procedure

In step 3 the 5V Vcc will be checked by use of an external PSU. First adjust the current output on the external PSU to 5V 0,5A Set V output to 0V Connect external PSU to Diodes D6224 and/or D6225 on the set PSU (D6224 not present in FM33). See diagram P7

E_14580_011.eps 310304

Figure 5-8

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 17

5V Vcc check ABUSR, ABUSL, Y-Sus, X-Sus board


In the next steps the 5V Vcc power supply lines will be checked. AExternal Power Supply is connected to D6224/D6225 5V Vcc on the set PS. For testing each board, ramp up the External PSU from 0 to 5V. Monitor the current!

Set is disconnected from AC mains! Connect CN42 ABUSR Switch the PSU on

Vcc 5V OK? I < 0,35A?

ABUSR board is defective.

N
Replace ABUSR board

Y
Switch off the PSU Connect CN52 ABUSL Switch on the PSU

Logic buffer circuit has abnormalty.

Vcc 5V OK? I < 0,35A?

ABUSL board is defective.

N
Replace ABUSL Board

Y
Switch off the PSU Connect CN23 X-Sus Switch on the PSU

Adjust External PSU max. current to 2A

Logic buffer circuit has abnormalty.

Vcc 5V OK? I < 2A?

X-Sus board is defective

N
Replace X-Sus board

Y
Switch off the PSU Connect CN33 Y-Sus Switch on the PSU

DC/DC power supply circuit or control logic cicuit has abnormality

Vcc 5V OK? I < 2A?

Y-Sus board is defective

N
Replace Y-Sus board

Y
Switch off the external PSU and disconnect. DC/DC power supply circuit or control logic cicuit has abnormality Switch PSU off

Remove ADM 1 - 8

End of analysis
E_14580_012.eps 250304

Figure 5-9

EN 18

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

VA check on the ABUSR and ABUSL board

Connect the set to AC Mains.

Va and Vs Check with internal PSU For each step switch the set off and on via the vacation swith and the RC

Switch on

PSU board Va 50V exists?

ADM is defective Panel chassis is defective

Switch off

Disconnect connector CN42 ABUSR board

Switch on

PSU board Va 50V exists?

ABUSR board is defective. Replace ABUSR board.

Switch off

Disconnect connector CN52 ABUSL board

switch on

PSU board Va 50V exists

ABUSL board is defective. Replace ABUSL board

N
Disconnect the AC Power. End of analysis 5
E_14580_013.eps 250304

Figure 5-10

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 19

Vs Check on Y-Sus & X-Sus board and SDM / XBB


5 Remark: There is no start up of Vs switched and Va if power supply to X-Sus (CN23) or Y-Sus (CN33) board is diconnected.

PSU board Vs 80V exists?

PSU Board Va block is defective.

Switch off

Switch off

Disconnect SDM / Y-Sus board

End of analysis

Measure resistance of SDM power line Between A1-A2, B1-B2, C1-C2 and D1-D2
ADM1 ADM2 ADM3 ADM4 ADM5 ADM6 ADM7 ADM8

A2 A1 B1 B2 C1

SDM Power line is shorted?

SDM is faulty Panel chassis is defective

C2 D1 D2

Switch on

Switch off

PSU board Vs / Vcc is output?

SDM is faulty Panel chassis is defective

6 Switch off End of analysis


E_14580_014.eps 310304

Figure 5-11

EN 20

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

Vs Check on Y-Sus & X-Sus board and SDM / XBB

There is a posibility to check the VS and Va power supply lines via an external power supply. External power supply connected to VS or Va power supply line and ground, output voltage = 20V, current = 0mA or very low current to charge the capacitors at switch on.

Disconnect connection from XBB / X-Sus board

ADM1

ADM2

ADM3

ADM4

ADM5

ADM6

ADM7

ADM8

Measure resistance of XBB line. Between A1-B1, B1-A2, A2-B2, B2-A3, A3-B3, B3-A4, A4-B4

A1 B1 A2 B2 A3 B3 A4 B4

XBB line has shortcircuit?

XBB is faulty Panel chassis is defective

X-Sus board is defective

Y-Sus board is defective. Replace Y-Sus board

X-Sus board is defective. replace X-Sus Board

End of analysis

E_14580_015.eps 310304

Figure 5-12

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 21

Vertical Line / Vertical bar Problem analysis procedure


Vertical line / Vertical bar

Logic - ABUS board signal cable has abnormal appearance?

Signal cable is defective.

ADM flexible has abnormal appearance?

ADM is defective PDPs is defective

N
End of analysis. Switch on

One vertical line?

Tap lightly on ADM flexible heat-melted junction

Any changes?

Heat-melted junction is defective. PDP is defective

N N
Switch off

Panel Adress has open circuit or ADM IC chip is defective. PDP is defective

End of analysis
E_14580_016.eps 250304

Figure 5-13

EN 22

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

Bar of 1/2 screen width on the left does not light?

Voltage exists at ABUSL board CN52?

Logic board is defective

N
Switch off Disconnect CN52 from ABUSL board Switch on

N
Voltage exists at PSU board? ABUSL board is defective

PSU Cable is defective. Connector has poor connection. Logic board is defective.

Bar of 1/2 screen width on the right does not light?

Voltage exists at ABUSR board CN42?

Logic board is defective

N
Switch off Disconnect CN42 from ABUSR board Switch on

N
Voltage exists at PSU board?

ABUSR board is defective

PSU Cable is defective. Connector has poor connection. Logic board is defective.

Switch off End of analysis


E_14580_017.eps 250304

Figure 5-14

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 23

Vertical line of different color?

Exists in left 1/2 area?

Switch off. Replace ABUSL board. Switch on

Normal?

ABUSL board is defective

N
Switch off Replace Logic board Switch on

Normal?

LOGIC board is defective.

N
Switch off. Replace Logic ABUSL signal cable. Switch on

Normal?

Signal cable is defective

ADM is defective PDP is defective

Switch off End of analysis


E_14580_018.eps 250304

Figure 5-15

EN 24

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

Switch off Replace ABUSR board Switch on

Normal?

ABUSR board is defective

Switch off Replace Logic board Switch on

Normal?

Logic board is defective

Switch on Replace signal Cables Logic - ABUSR Switch on

Normal?

Signal cable is defective

ADM is defective. Panel chassis is defectiive.

Panel is defective Panel chassis is defective Switch off End of analysis


E_14580_019.eps 250304

Figure 5-16

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 25

Horizontal bar problem analysis procedure

Horizontal bar

Switch off Replace X-Sus board Switch on

Normal?

X-Sus board is defective

Switch off Replace X-Sus board (original board) Replace Y-Sus board Switch on

Normal?

Y-Sus board is defective

PDP is defective SDM or XBB is defective

Switch off End of analysis


E_14580_020.eps 250304

Figure 5-17

EN 26

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

Remark: Do not interchange boards between different PDPs, this can damage your PDP

Logic Board Exchange (1)


1. Copy NVM Data from defective Logic Board
1. Unscrew the SCAVIO Panel

2. Disconnect the LVDS Cable from the SCAVIO at (CN0310)

3.

Connect the service Cable (12nc 9965 000 23434) to the LVDS connector on the FME Logic board

4.

Switch on the set

5.

Set will go into protection or in stanby

6. Click the link in ComPair to open the Logic Board exchange window

7.

Click the "On" button. In the titlel bar the module type will appear

8.

Click button "copy from original"

9. Use the "Save" button to save the information to a file

10.

Click the "Off" button

11.

Switch off the set and replace the Logic board

Figure 5-18 1. Unscrew the SCAVIO panel to be able to reach the cable going to connector CN1 on the Logic Board 2. Disconnect the cable from the SCAVIO panel at connector 0301. Leave the rest connected! Note: In the diagram the cable at 0301 is still connected, but at this moment in the process that should not be. 3. Connect the ComPair I2C cable as given in this diagram. 4. Switch on the set. It will go to stand by or protection mode. 5. Click the link in ComPair to open the Logic Board exchange window. 6. Click the 'On' button. In the title bar the module type will appear: 37H1.11, 42H2, or something similar. 7. Click button 'Copy from original' 8. The data is read from the EEPROM on the logic board and displayed in the list. 9. Use the 'Save' button to save the information to a file. This is optional, but better to be safe. Note: If you close the window without saving, all settings will be lost. If you intend to close this window before replacing the board you should save the settings so you can load them later. 10. Click the 'Off' button. 11. Switch off the set and replace the Logic Board with another one.

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 27

Logic Board Exchange (2)


2. Write NVM Data to the new Logic Board
1. Switch off the set and replace the Logic board And connect the service cable to the SCAVIO (CN0301)

2.

Switch the set on with the RC and bring the set in CSM using code 123654

3.

Click the "On" button

4.

Load the saved values

5.

Click button paste to replacement

6.

Click button "Ship Out" (1) (1) The PDP screen will be blanked for about 15s, then 15s later, the Ship out process will end

7. When ready you can switch off the set, and disconnect ComPair

8.

Exchange back the original LVDS cable to the original with ferrits

E_14580_022.eps 250304

Figure 5-19 1. Switch off the set and replace the Logic Board with another one. Now also connect the cable to connector 0301 as depicted in the diagram above. 2. Restart the set with the new board. Switch the set on with the remote control and activate CSM (123654). This is to prevent the set to switch off because no input devices are connected. 3. Click the 'On' button. 4. The module type will again appear in the title bar. This may be different now from step 7 because another Logic Board is used. If you closed the window after step 9 and did save the settings you should load them now. Use the Load button to do so. 5. Click button 'Paste to replacement'. The settings copied from the old board previously are now being written to the new board. If successful the button 'Ship out' will be enabled. 6. Click button 'Ship out'. 7. Now a process of voltage feedback initialization and selfadjustment starts. This will take a few seconds. When ready you can switch off the set, disconnect ComPair and restart the set again to test. 8. Exchange the service LVDS cable with the original LVDS cable.

EN 28

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

No Fault contents

Fault status

Suspected fault location X-SUS, Y-SUS PSU Panel chassis LOGIC ABUSL ABUSR LOGIC

1 Entire screen does not light.

After momentarily going on, the screen becomes black immediately or after a few seconds. Main power is turned off. Screen lights dimly even on the back screen

Analysis procedure and measure Refer to the entire screen does not light.

3 Vertical Line 4

Single vertical line (of different color) Vertical line from the middle of effective scan area (Vertical line of different color) Bar width of 1/7 0f horizontal size or in multiples of 1/7, is displayed. Abnormal display. Bar width of 3/7 or 4/7 of the screen width, is displayed. Abnornial display. (Vertical line of different color)

Panel chassis LOGIC Panel chassis

Replace LOGIC board and folow Logic Board echange procedure Refer to vertical Line / bar.. Replace panel chassis

Vertical bar 6

Panel chassis ABUSL ABUSR LOGIC Above boards are connected Panel chassis ABUSL ABUSR LOGIC Above boards are connected Panel chassis

Refer to vertical Line / bar..

Refer to vertical Line / bar..

Single horizontal line (No light) or single horizontal does not light among the effective scanning Horizontal line area. Single horizontal line does not light Every other line(No light) Entire screen

Replace panel chassis

X-SUS Y-SUS

Replace X-SUS Y-SUS board

E_14580_005.eps 260304

Figure 5-20

Repair Process and Fault Finding

ALIS-PDP Suppl.

5.

EN 29

No Fault contents

Fault status

Suspected fault location Panel chassis

Bar width of 1/8 or multiples of 1/8 of the screen height, is displayed Abnormal (Screen does light) Horizontal bar Bar width of 1/2 of the screen height. Abnormal display (Screen does not light) Image sticking. Fixed display contents Burn in? are always displayed.
burn in?

Analysis procedure and measure Replace panel chassis

10

Panel chassis Y- Refer to horizontal bar. SUS, X-SUS Above boards are connected Panel chassis Perform all white heat run. After judgment, replace panel chassis if needed. Perform all white heat run. After judgment, replace panel chassis.

11

Stains

12

Oval-shaped points having abnormal luminance are scattered in the upper or lower part of screen. The entire screen momentarily becomes brighter or darker. The entire screen flickers continuously

Panel chassis

Twinkle 13

Poor connector contact. Panel chassis Poor connector Connector / cable reconnection or contact. FFC Cable Exchange (Flat Foil connector Cable)

Flicker 14

Luminance is 15 abnormal

Screen is too dark or too bright. (Out of specifications) LOGIC Replace LOGIC board and folow Logic Board echange procedure

Chrominance is Colors cannot be displayed orrectly. 16 abnormal

LOGIC 17 Sync is disturbed

E_14580_006.eps 260304

Figure 5-21

EN 30

5.

ALIS-PDP Suppl.

Repair Process and Fault Finding

No Fault contents

Fault status

Suspected fault location LOGIC LOGIC

18

Picture distorted

Luminance linearity is Steps of 19 gradations are poor. skipped

Analysis procedure and measure Replace LOGIC board and folow Logic Board echange procedure Locate cause of abnormality from listening and viewing. Replace the cause of problem

20

Abnormal sound

PSU, X-SUS Y-SUS (Core is broken, or transformer is abnormal)

Contrast, color Control on temperature external adjustment and Y 21 communication cannot be changed. is abnormal

LOGIC

Replace LOGIC board and folow Logic Board echange procedure


E_14580_007.eps 260304

Figure 5-22

Block Diagrams, Testpoint Overview, and Waveforms

ALIS-PDP Suppl.

6.

EN 31

6. Block Diagrams, Testpoint Overview, and Waveforms


Supplement on FM23, FM24, FM33 (3122 785 13891) service manuals.

E_14580_003.eps 250304

Figure 6-1

EN 32

6.

ALIS-PDP Suppl.

Block Diagrams, Testpoint Overview, and Waveforms

E_14580_004.eps 250304

Figure 6-2

Circuit Diagrams and PWB Layouts

ALIS-PDP Suppl.

7.

EN 33

7. Circuit Diagrams and PWB Layouts


Supplement on FM23, FM24, FM33 (3122 785 13891) service manuals.

8. Alignments
8.1 Voltage Setting Procedure
The Voltage Setting label, at the top left of the back of the PDP, shows the following messages: Table 8-1
Item 1 2 3 4 Adjustment items Vs voltage adjustment Va voltage adjustment Vw voltage adjustment Vx voltage adjustment Measurement point PSU board F241or CN392 test points PSU board F240 or CN392 test points X-SUS board connecter CN26 6-pin X-SUS board connecter CN26 1-pin Adjustment value (conditions) Voltage setting label indication value* I% (all black) Voltage setting label indication value* I% (all black) Voltage setting label indication value* 1% (all black) Voltage setting label indication value* (all black)

If the voltage adjustments Vs and Va on the Power Supply Unit, must be performed, depends on the version of Power Supply Unit (see table 2). Table 8-2
PSU version 3 PDP with Vs feedback (-52 PDP) PDP with Vs/Va feedback (with 'B' in serial number) PSU v3 with precision R's PSU version 4 Feedback loop 'ON', no alignment necessary Feedback loop 'ON', no alignment necessary

Feedback loop 'OFF', alignment is necessary Feedback loop 'ON', alignment (check) is necessary (see voltage setting label) Feedback loop 'OFF', alignment is necessary Feedback loop 'ON', no alignment (check) necessary

This table also shows if the Vs and Va control loop must be switched ON or OFF. The voltage adjustments Vw and Vx are done automatically via ComPair. After exchange of the Logic Board, click on ship out. The settings from the old Logic Board will be restored in the new Logic Board

EN 34

9.

ALIS-PDP Suppl.

Circuit Descriptions and Abbreviation List

9. Circuit Descriptions and Abbreviation List


9.1
9.1.1

Board Function Description


Logic board Function Data Processor ( adjustment ( 1 / 2 . 2/ 2 . 4 / 2 . 6 / 2 8) NTSC/EBU format (Color matrix) Switch RGB gain Control (White balance adjustment, Amplitude 1imitation) Error Diffusion Technology (Greyscale adjustment) Dither (Greyscale adjustment) Burn-in Pattern generation Data Converter Quasi out-line adjustment (luminous Pattern control)

9.1.3

Function of Y-SUS Board DC/DC power supply block Vcc (+5V) -> Y Fvcc (+5V, floating)/Y Fve (+ 18V, floating)/ Ve (+ 17V) Switching block Switching during address period Switching during sustain period Switching during reset period Current detector block Isy (sustain) current detection Isp (SDM) current detection

9.1.4 Scan Controller Address driver control signal generator (ADM) Scan driver control signal generator (SDM) X/Y sustain control signal generator Waveform ROM Waveform Pattern for drive / Timing memory MPU Synchronous dtection System control Driving voltage (Va, Vs, Vr, Vw) Minute adjustment Abnormal watch (breakdown detection)/abnormal processing Ls (sustain) current control (sustain pulse control) La (address) current control (sub-field control) External communication control Flash memory (firmware) EEPROM Control parameter memory The accumulation energizing time (Every hour) Abnormal status memory (16 careers) 9.1.2 Function of X-SUS Board DC/DC power supply block Vs (+60V) Vw (+185V)/Vx (+45V) Vcc (+5V) XFvcc (+5V, floating)/XFve (+ 18V, floating)/Ve (+ 17v)/Vb(-5) X switching block Switching during address period Switching during sustain period Switching during reset period Current detector block Isx (sustain) current detection

Function of PSU Board Standby power supply block AC100-240 +5V & +3V3 Standby PFC block (AD/DC power supply block) AC100-240 +390V AD/DC power supply block +380V - Vcc (+5V) / Vs (+80V)/Va (+60V) Current detection block la (address) current detection Abnormal voltage monitoring Vs excess voltage monitoring Va excess voltage monitoring

Circuit Descriptions and Abbreviation List 9.2 List of abbreviations


ADM Burn-in rack Address module Test equipment of the shelf test in which the PDP unit is left to stand in drive condition The unit for controlling the circuit operation The control voltage for evennumbered lines in the X direction Used in the drive voltage in the Y direction (down) Used in the drive voltage in the Y direction (up) The control voltage for odd-numbered lines in the X direction Running the external powers (Vcc, Va, Vs) on the designated voltage. Unless otherwise specified Making the external powers (Vcc, Va, Vs) to stop their operation completely. Unless otherwise specified The cable to connect the electric circuit to the panel Continuous switching between bright and dark views by the PDP itself Shading of the display colour The name of a circuit where the current from X/YSUS is returned A device that allows the flow and strength of the running current to be visually checked and measured The indication part of the plasma display panel (PDP) The voltage required operating the PDP normally Each PC board and parts mounted in the PC boards Plasma display panel abbreviated A cable with contact finger that can transfer the status of the electric circuit to be measured to an oscilloscope A cover made by aluminium to protect the PDP entirely during test Memory that stores the drive sequence and other data Scan module XSUS or YSUS Light impact The unit of circuits connected to the panel with flexible cable. (YCOM UP/ DOWN, XBUS UP/DOWN, address sections, the unit of PC boards in ACOM 1 to 5) The power supply at 60 V. which is used to write data on the panel The power supply at 5 V, which is used to operate the logic section mainly The power supply ranging from 127 V to 180 V, which is used to maintain display data. In addition, this can serve as the primary side for the secondary voltage (Vw, -Vy, Vsc) A condition when the screen display is entirely white The name of the circuit that controls the panel operation in the X direction The circuit used to output a panel Y line selection signal and the voltage of a display data keep signal The name of the panel drives voltage signal output from YCOM UP/DOWN section YSUS

ALIS-PDP Suppl.

9.

EN 35

The name of the circuit that controls the panel operation in the Y directio

CPU DOXE DOYSD DOYSU DOXO External power ON

External power OFF

Flexible cable Flicker Gradation OPUMP Oscilloscope

Panel Panel voltage Parts PDP Probe

Protection cover ROM SDM SUS Tapping Unit of COM

Va Vcc Vs

White solid XSUS YCOM

YCOMDV

EN 36

10.

ALIS-PDP Suppl.

Spare Parts List

10. Spare Parts List


For spare parts list see chapter 5.2

11. Revision List


Supplement on FM23, FM24, FM33 (3122 785 13891) service manuals.

11.1 Service Manual 3122 785 1458.1


The code numbers of X-SUS and Y-SUS boards in table of chapter 5.2.6 are corrected.

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