Buffer Tank 100ton Cone

Page 1 of 46
Kan de Ali - Tangki Buffer 100MT

TANK REPORT: Printed - 7/17/2012 5:04:43 PM
ETANK FULL REPORT - Tangki Buffer 100MT
ETank2000 Full 1.9.14 (26 Oct 2010)
TABLE OF CONTENTS
PAGE 1
ETANK SETTINGS SUMMARY
PAGE 2
SUMMARY OF DESIGN DATA AND REMARKS
PAGE 3
SUMMARY OF RESULTS
PAGE 5
ROOF DESIGN
PAGE 8
SHELL COURSE DESIGN
PAGE 17
BOTTOM HEAD DESIGN
PAGE 28
SEISMIC CALCULATIONS
PAGE 35
ANCHOR BOLT DESIGN
PAGE 41
CAPACITIES AND WEIGHTS
PAGE 45
MAWP & MAWV SUMMARY
PAGE 46
Page 2 of 46
ETANK SETTINGS SUMMARY
To Change These ETank Settings, Go To Tools->Options, Behavior Tab.
---------------------------------------------------------------------No 650 Appendix F Calcs when Tank P = 0 -> Default : False
-> This Tank : False
Repad 650 Design Basis
-> Default for Tank Roof Nozzles
: t-Basis = Roof t-Calc
-> This Tank
: Use API Default 1/4 in.
Show MAWP / MAWV Calcs
: True
Enforce API Minimum thicknesses
: True
Enforce API Maximum Roof thickness
: True
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : True
Force Non-Annular Btm. to Meet API-650 5.5.1
: False
Set t.actual to t.required Values
: False
Maximum 650 App. S or App. M Multiplier is 1
: True
Enforce API Maximum Nozzle Sizes
: True
Max. Self Supported Roof thickness
: 0.5 in.
Max. Tank Corr. Allowance
: 0.5 in.
External pressure calcs subtract C.A. per V.5
: False
Use Gauge Material for min thicknesses
: False
Enforce API Minimum Live Load
: True
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load
: True
Page 3 of 46
SUMMARY OF DESIGN DATA and REMARKS
Job
Date of Calcs.
Mfg. or Insp. Date
Designer
Project
Plant
Plant Location
Site
Design Basis
:
:
:
:
:
:
:
:
:
Tangki Buffer 100MT

7/17/2012 , 05:04 PM
6/19/2012
Gandhi
Smart Refinery
Rungkut
Surabaya
Surabaya
API-650 11th Edition, Addendum 2, Nov 2009
---------------------------------------------------------------------- TANK NAMEPLATE INFORMATION

---------------------------------------------------------------------- Operating Ratio: 0.4
- Design Standard:
- API-650 11th Edition, Addendum 2, Nov 2009
- (None)
- Roof : A-240 Type 304L: 0.236in.
- Shell (8): A-240 Type 304: 0.236in.
- Shell (7): A-240 Type 304: 0.236in.
- Shell (6): A-240 Type 304: 0.236in.
- Shell (5): A-240 Type 304: 0.236in.
- Shell (4): A-240 Type 304: 0.315in.
- Shell (3): A-240 Type 304: 0.315in.
- Shell (2): A-240 Type 304: 0.315in.
- Shell (1): A-240 Type 304: 0.315in.
- Bottom : A-240 Type 304L: 0.47in.
---------------------------------------------------------------------Design Internal Pressure = 1 PSI or 27.71 IN. H2O
Design External Pressure = 0 PSI or 0 IN. H2O
MAWP = 0.0996 PSI or 2.76 IN. H2O
MAWV = 0 PSI or 0 IN. H2O
OD of Tank = 12.739 ft
Shell Height = 32 ft
S.G. of Contents = 0.9
Max. Liq. Level = 32 ft
Design Temperature = 104 F
Tank Joint Efficiency = 0.7
Ground Snow Load = 0 lbf/ft^2
Roof Live Load = 25 lbf/ft^2
Design Roof Dead Load = 0 lbf/ft^2
Page 4 of 46
Basic Wind Velocity = 20 mph
Wind Importance Factor = 1
Using Seismic Method: API-650 11th Ed. - Site Specific
Seismic Use Group: I
Site Class: D
Sa0 = 0.8 %g
Sai = 0.8 %g
Sac = 0.8 %g
Av = 0.23 %g
Q = 1
Importance Factor = 1
Rwi = 4
Rwc = 2
DESIGN NOTES
NOTE 1 : There are tank calculation warnings.
Search for * * Warning * * notes.
NOTE 2 : Tank is not subject to API-650 Appendix F.7
DESIGNER REMARKS
Tangki Buffer 100 Metric Ton SUS304 Bottom Cone
Page 5 of 46
SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)
-----------------------------------------------------------------------Shell Width Material
Sd
St Weight
CA
#
(ft)
(psi) (psi)
(lbf)
(in)
-----------------------------------------------------------------------8
4
A-240 Type 304
22,500 27,000
1,616 0.0625
7
4
A-240 Type 304
22,500 27,000
1,616 0.0625
6
4
A-240 Type 304
22,500 27,000
1,616 0.0625
5
4
A-240 Type 304
22,500 27,000
1,616 0.0625
4
4
A-240 Type 304
22,500 27,000
2,156 0.0625
3
4
A-240 Type 304
22,500 27,000
2,156 0.0625
2
4
A-240 Type 304
22,500 27,000
2,156 0.0625
1
4
A-240 Type 304
22,500 27,000
2,156 0.0625
-----------------------------------------------------------------------Total Weight
15,088
Shell API 650 Summary (Bottom is 1)
---------------------------------------------------------------------Shell
t.design
t.test t.external t.seismic t.required t.actual
#
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
---------------------------------------------------------------------8
0.073
0.0093
N.A.
0.0716
0.1875
0.236
7
0.0806
0.0163
N.A.
0.0807
0.1875
0.236
6
0.0882
0.0233
N.A.
0.0898
0.1875
0.236
5
0.0958
0.0303
N.A.
0.0989
0.1875
0.236
4
0.1033
0.0373
N.A.
0.108
0.1875
0.315
3
0.1109
0.0444
N.A.
0.1171
0.1875
0.315
2
0.1185
0.0514
N.A.
0.1261
0.1875
0.315
1
0.126
0.0584
N.A.
0.1353
0.1875
0.315
---------------------------------------------------------------------Structurally Supported Conical Roof
Plate Material = A-240 Type 304L,
Struct. Material = A-240 Type 304L
t.required = 0.25 in.
t.actual = 0.236 in.
Roof Joint Efficiency = 0.7
Plate Weight = 1,287 lbf
Rafters:
21 Rafters
0
Rafters
0
Rafters
0
Rafters
0
Rafters
0
Rafters
at
at
at
at
at
at
Rad.
Rad.
Rad.
Rad.
Rad.
Rad.
Rafters Weight = 0 lbf
0.8493
1.6985
2.5478
3.397
4.2463
6.3695
ft.:
ft.:
ft.:
ft.:
ft.:
ft.:
3
3
3
3
3
3
X
X
X
X
X
X
3
3
3
3
3
3
X
X
X
X
X
X
1/4
1/4
1/4
1/4
1/4
1/4
ANGLE
ANGLE
ANGLE
ANGLE
ANGLE
ANGLE
Page 6 of 46
Girders:
0
Girders
0
Girders
0
Girders
0
Girders
0
Girders
at
at
at
at
at
Rad.
Rad.
Rad.
Rad.
Rad.
0.8493
1.6985
2.5478
3.397
4.2463
ft.:
ft.:
ft.:
ft.:
ft.:
3
3
3
3
3
X
X
X
X
X
3
3
3
3
3
X
X
X
X
X
1/4
1/4
1/4
1/4
1/4
ANGLE
ANGLE
ANGLE
ANGLE
ANGLE
Girders Weight = 0 lbf

Columns:
1
Column at Center:
0
Columns at Rad. 0.8493
0
0
0
0
3 X 3 X 1/4 ANGLE
ft.: 3 X 3 X 1/4 ANGLE
Columns Weight = 0 lbf

Bottom Type: Conical Bottom
Bottom Floor Material = A-240 Type 304L
t.actual = 0.47 in.
Bottom Joint Efficiency = 0.7
Total Weight of Bottom = 2,852 lbf
TOP END STIFFENER: L3x2x3/8, A-240 Type 304L, 252. lbf
QTY (6) INTERMEDIATE STIFFENERS: A-240 Type 304L
Stiffener #1: L1x1x1/8, 34. lbf, Elev. = 6.99 ft.
BOTTOM END STIFFENER: BAR 2x1/4, A-240 Type 304L, 72. lbf
Page 7 of 46
SUPPORTED CONICAL ROOF (from Brownell & Young)
Roof Plate Material: A-240 Type 304L,
Structural Material: A-240 Type 304L,
Sd = 20,928 PSI, Fy = 24,856

(API-650
Sd = 20,928 PSI, Fy = 24,856
(API-650
R = 6.3695 ft
pt = 0.75 in/ft (Cone Roof Pitch)
Theta = ATAN(pt/12) = ATAN(0.0625) = 3.5763 degrees
Ap_Vert =
=
=
=
Vertical Projected Area of Roof

pt*OD^2/48
0.75*12.739^2/48
2.536 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

Xw =
=
=
=
Ap =
=
=
=
Moment Arm of UPLIFT wind force on roof

0.5*OD
0.5*12.739
6.3695 ft
Projected Area of roof for wind moment
PI*R^2
PI*6.3695^2
127.456 ft^2
S = Ground Snow Load = 0 lbf/ft^2

Sb = Balanced Design Snow Load = 0 lbf/ft^2
Su = Unbalanced Design Snow Load = 0 lbf/ft^2
Dead_Load = Insulation + Plate_Weight + Added_Dead_Load
= (8)(4/12) + 10.1102 + 0
= 12.7769 lbf/ft^2
Roof Loads (per API-650 Appendix R)
Pe = PV*144 = 0*144 = 0 lbf/ft^2
e.1b = DL + MAX(Sb,Lr) + 0.4*Pe
= 12.7769 + 25 + 0.4*0
= 37.777 lbf/ft^2
e.2b = DL + Pe + 0.4*MAX(Sb,Lr)
= 12.7769 + 0 + 0.4*25
= 22.777 lbf/ft^2
T = Balanced Roof Design Load (per API-650 Appendix R)
= MAX(e.1b,e.2b)
= 37.777 lbf/ft^2
e.1u = DL + MAX(Su,Lr) + 0.4*Pe
= 12.7769 + 25 + 0.4*0
= 37.777 lbf/ft^2
e.2u = DL + Pe + 0.4*MAX(Su,Lr)
= 12.7769 + 0 + 0.4*25
= 22.777 lbf/ft^2
PSI
Table S-2a)
PSI
Table S-2a)
Page 8 of 46
U = Unbalanced Roof Design Load (per API-650 Appendix R)
= MAX(e.1u,e.2u)
= 37.777 lbf/ft^2
Lr_1 = MAX(T,U) = 37.777 lbf/ft^2
P = Max. Design Load = Lr_1
= 37.777 lbf/ft^2
= 0.2623 PSI
l =
=
=
=
Maximum Rafter Spacing (Per API-650 5.10.4.4)

(t - ca) * SQRT(1.5 * Fy / P)
(0.236 - 0.0625)*SQRT(1.5*24,856/0.2623)
65.41 in.
MINIMUM # OF RAFTERS
< FOR OUTER SHELL RING >
l = 65.41 in. since l < 84 in. (7 ft)
N_min = 2*PI*R/l = 2*PI*(6.3695)(12)/65.41 = 7.34
* * Warning * *Parameters Still Required: Num. Girders Not Set for Ring #5
* * * NOTE * * *
* * Warning * *
Girder Ring #5: Num Girders Not Set
Could Not Calculate Minimum Rafters at Radius = 4.2463 ft.

Because Number of Girders is not Assigned.
< FOR GIRDER RING Outer
# of Girders (N) = 0
Radius = 4.2463 ft >
* * Warning * *Girder quantity is zero at Girder Ring Outer Radius = 4.2463

ft.
* * * NOTE * * *
* * Warning * *

Radius = 3.397 ft >
Page 9 of 46
* * Warning * *Girder quantity is zero at Girder Ring Outer Radius = 3.397 ft.
* * * NOTE * * *
* * Warning * *


ft.
* * * NOTE * * *
* * Warning * *


ft.
* * * NOTE * * *
* * Warning * *


ft.
Page 10 of 46
* * * NOTE * * *
* * Warning * *

t.required = MAX(t-Calc, 0.1875 + 0.0625)
= MAX(0,0.25)
= 0.25 in.
Page 11 of 46
RAFTER DESIGN
* * * NOTE * * *
* * Warning * *
Ring# 6: Num Girders Not Set
Could Not Perform Rafter Design at Radius = 4.2463 ft.

* * * NOTE * * *
* * Warning * *

* * * NOTE * * *
* * Warning * *

* * * NOTE * * *
* * Warning * *

* * * NOTE * * *
* * Warning * *

Page 12 of 46
* * * NOTE * * *
* * Warning * *
Ring #1: Num Girders Not Set
Page 13 of 46
GIRDER DESIGN
* * * NOTE * * *
* * Warning * *Ring #4: Num. Girders Not yet Assigned.
Could Not Perform Girder Design at Radius = 3.397 ft.

* * * NOTE * * *

* * * NOTE * * *

* * * NOTE * * *

* * * NOTE * * *

Page 14 of 46
COLUMN DESIGN
* * * NOTE * * *
* * Warning * *Ring #6: Num. Rafters Not yet Assigned.
* * Warning * *Ring #6: Num. Rafters Not yet Assigned.
Could Not Perform Column Design at Radius = 6.3695 ft.

* * * NOTE * * *

* * * NOTE * * *

* * * NOTE * * *

* * * NOTE * * *

* * * NOTE * * *
Page 15 of 46

Roof_Area = 36*PI*OD^2/COS(Theta)
= 36*PI*(12.739)^2/COS()
= 18,389 in^2
ROOF WEIGHT
Weight of Roof Plates
= (density)(t)(PI/4)(12*OD - t)^2/COS(Theta)
= (0.2975)(0.236)(PI/4)(152.868 - 0.236)^2/COS(3.5763)
= 1,287 lbf
(New)
= 946 lbf
(Corroded)
Weight of Roof Plates supported by shell
= 391 lbf
(New)
= 287 lbf
(Corroded)
Weight of Rafters = 0 lbf
Weight of Girders = 0 lbf
Weight of Columns = 0 lbf
(New)
(New)
(New)
Total Weight of Roof = 1,287 lbf

(New)
= 946 lbf
(Corroded)
<Actual Participating Area of Roof-to-Shell Juncture>
(From API-650 Figure F-2)
Wc = 0.6 * SQRT[Rc * (t-CA)]
(Top Shell Course)
= 0.6 * SQRT[76.198 * (0.236 - 0.0625)]
= 2.1816 in.
(From API-650 Figure F-2)
Wh = 0.3 * SQRT[R2 * (t-CA)] (or 12", whichever is less)
= 0.3 * SQRT[1,225 * (0.236 - 0.0625)]
= MIN(4.3742, 12)
= 4.3742 in.
Top End Stiffener: L3x2x3/8
Aa = (Cross-sectional Area of Top End Stiffener)
= 1.73 in^2
Using API-650 Fig. F-2, Detail d End Stiffener Detail
Ashell =
=
=
=
Contributing Area due to shell plates

Wc*(t_shell - CA)
2.1816 * (0.236 - 0.0625)
0.379 in^2
Page 16 of 46
Aroof =
=
=
=
A =
=
=
=
Contributing Area due to roof plates

Wh*(t_roof - CA)
4.3742 * (0.236 - 0.0625)
0.759 in^2
Actual Part. Area of Roof-to-Shell Juncture (per API-650)

Aa + Aroof + Ashell
1.73 + 0.759 + 0.379
2.868 in^2
< Uplift on Tank >
(per API-650 F.1.2)
For conical or dish bottom tank with structural roof,

Net_Uplift = Minus Corroded weight of shell and corroded roof weight.
= -12,618 lbf
Since Tank does not have flat bottom,
Uplift Case per API-650 1.1.1 does not apply.
< API-650 App. F >
Fy = Min(Fy_roof,Fy_shell,Fy_stiff)
= Min(24,856,29,800,24,856)
= 24,856 psi
A_min_a = Min. Participating Area due to full Design Pressure.
(per API-650 F.5.1, and Fig. F-2)
= [OD^2(P - 8*t)]/[0.962*24,856*TAN(Theta)]
= [12.739^2(27.71 - 8*0.236)]/[0.962*24,856*0.0625]
= 2.804 in^2
P_F51 = Max. Design Pressure, reversing A_min_a calculation.
= A * [0.962*24,856*TAN(Theta)]/OD^2 + 8*t_h
= 2.868 * [0.962*24,856*0.0625]/12.739^2 + 8*0.1735
= 1.0031 PSI or 27.8 IN. H2O
P_Std = Max. Pressure allowed (Per API-650 App. F.1.3 & F.7)
= 2.5 PSI or 69.28 IN. H2O
P_max_internal = MIN(P_F51, P_Std)
= MIN(27.8, 69.28)
= 1.0031 PSI or 27.8 IN. H2O
* * * NOTE * * *
P_max_external Not Calculated:
Parameters Still Required.
Page 17 of 46
SHELL COURSE DESIGN
(Bottom Course is #1)
VDP Criteria (per API-650 5.6.4.1)

L = (6*D*(t-ca))^0.5
= (6*12.739*(0.315-0.0625))^0.5
= 4.3931
H = Max Liquid Level =32 ft
L / H <= 2
Course # 1
Material: A-240 Type 304;
Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 0.7
API-650 ONE FOOT METHOD
Sd = 22,500 PSI
St = 27,000 PSI
(allowable design stress per API-650 App. S Table S-2a)

(allowable test stress)
DESIGN CONDITION
G = 0.9 (per API-650)
< Design Condition G = 0.9 >
H' = Effective liquid head at design pressure
= H + 2.31*P(psi)/G
= 32 + 2.31*1/0.9 = 34.57ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2.6*12.739*(34.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.126 in.
hMax_1 = E*Sd*(t_1 - CA_1)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 134.4107 ft.
Pmax_1 = (hMax_1 - H) * 0.433 * G
= (134.4107 - 32) * 0.433 * 0.9
= 39.9095 PSI
Pmax_int_shell = Pmax_1
Pmax_int_shell = 39.9095 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
= H + 2.31*P(psi)/G
= 32 + 2.31*1/1 = 34.31ft
t.test = 2.6*12.739*(34.31 - 1)/(27,000*0.7) = 0.0584 in.
Course # 2
Width = 4 ft.
Page 18 of 46
Sd = 22,500 PSI
St = 27,000 PSI

DESIGN CONDITION
G = 0.9 (per API-650)
= H + 2.31*P(psi)/G
= 28 + 2.31*1/0.9 = 30.57ft
= 2.6*12.739*(30.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1185 in.
hMax_2 = E*Sd*(t_2 - CA_2)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 134.4107 ft.
Pmax_2 = (hMax_2 - H) * 0.433 * G
= (134.4107 - 28) * 0.433 * 0.9
= 41.4683 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_2)
= Min(39.9095, 41.4683)
= H + 2.31*P(psi)/G
= 28 + 2.31*1/1 = 30.31ft
t.test = 2.6*12.739*(30.31 - 1)/(27,000*0.7) = 0.0514 in.
Course # 3
Width = 4 ft.
Sd = 22,500 PSI
St = 27,000 PSI

DESIGN CONDITION
G = 0.9 (per API-650)
= H + 2.31*P(psi)/G
= 24 + 2.31*1/0.9 = 26.57ft
Page 19 of 46
= 2.6*12.739*(26.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1109 in.
hMax_3 = E*Sd*(t_3 - CA_3)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 134.4107 ft.
Pmax_3 = (hMax_3 - H) * 0.433 * G
= (134.4107 - 24) * 0.433 * 0.9
= 43.0271 PSI
= Min(39.9095, 43.0271)
= H + 2.31*P(psi)/G
= 24 + 2.31*1/1 = 26.31ft
t.test = 2.6*12.739*(26.31 - 1)/(27,000*0.7) = 0.0444 in.
Course # 4
Width = 4 ft.
Sd = 22,500 PSI
St = 27,000 PSI

DESIGN CONDITION
G = 0.9 (per API-650)
= H + 2.31*P(psi)/G
= 20 + 2.31*1/0.9 = 22.57ft
= 2.6*12.739*(22.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.1033 in.
hMax_4 = E*Sd*(t_4 - CA_4)/(2.6*OD*G) + 1
= 0.7*22,500*(0.315 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 134.4107 ft.
Pmax_4 = (hMax_4 - H) * 0.433 * G
= (134.4107 - 20) * 0.433 * 0.9
= 44.5859 PSI
Page 20 of 46
= Min(39.9095, 44.5859)
= H + 2.31*P(psi)/G
= 20 + 2.31*1/1 = 22.31ft
t.test = 2.6*12.739*(22.31 - 1)/(27,000*0.7) = 0.0373 in.
Course # 5
Width = 4 ft.
Sd = 22,500 PSI
St = 27,000 PSI

DESIGN CONDITION
G = 0.9 (per API-650)
= H + 2.31*P(psi)/G
= 16 + 2.31*1/0.9 = 18.57ft
= 2.6*12.739*(18.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.0958 in.
hMax_5 = E*Sd*(t_5 - CA_5)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 92.6703 ft.
Pmax_5 = (hMax_5 - H) * 0.433 * G
= (92.6703 - 16) * 0.433 * 0.9
= 29.8784 PSI
= Min(39.9095, 29.8784)
= H + 2.31*P(psi)/G
= 16 + 2.31*1/1 = 18.31ft
Page 21 of 46
t.test = 2.6*12.739*(18.31 - 1)/(27,000*0.7) = 0.0303 in.
Course # 6
Width = 4 ft.
Sd = 22,500 PSI
St = 27,000 PSI

DESIGN CONDITION
G = 0.9 (per API-650)
= H + 2.31*P(psi)/G
= 12 + 2.31*1/0.9 = 14.57ft
= 2.6*12.739*(14.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.0882 in.
hMax_6 = E*Sd*(t_6 - CA_6)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 92.6703 ft.
Pmax_6 = (hMax_6 - H) * 0.433 * G
= (92.6703 - 12) * 0.433 * 0.9
= 31.4372 PSI
= Min(29.8784, 31.4372)
= H + 2.31*P(psi)/G
= 12 + 2.31*1/1 = 14.31ft
t.test = 2.6*12.739*(14.31 - 1)/(27,000*0.7) = 0.0233 in.
Course # 7
Width = 4 ft.
Sd = 22,500 PSI
St = 27,000 PSI

Page 22 of 46
DESIGN CONDITION
G = 0.9 (per API-650)
= H + 2.31*P(psi)/G
= 8 + 2.31*1/0.9 = 10.57ft
= 2.6*12.739*(10.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.0806 in.
hMax_7 = E*Sd*(t_7 - CA_7)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 92.6703 ft.
Pmax_7 = (hMax_7 - H) * 0.433 * G
= (92.6703 - 8) * 0.433 * 0.9
= 32.996 PSI
= Min(29.8784, 32.996)
= H + 2.31*P(psi)/G
= 8 + 2.31*1/1 = 10.31ft
t.test = 2.6*12.739*(10.31 - 1)/(27,000*0.7) = 0.0163 in.
Course # 8
Width = 4 ft.
Sd = 22,500 PSI
St = 27,000 PSI

DESIGN CONDITION
G = 0.9 (per API-650)
= H + 2.31*P(psi)/G
= 4 + 2.31*1/0.9 = 6.57ft
= 2.6*12.739*(6.57 - 1)*0.9/(22,500*0.7) + 0.0625
= 0.073 in.
Page 23 of 46
hMax_8 = E*Sd*(t_8 - CA_8)/(2.6*OD*G) + 1
= 0.7*22,500*(0.236 - 0.0625) / (2.6 * 12.739 * 0.9) + 1
= 92.6703 ft.
Pmax_8 = (hMax_8 - H) * 0.433 * G
= (92.6703 - 4) * 0.433 * 0.9
= 34.5548 PSI
= Min(29.8784, 34.5548)
= H + 2.31*P(psi)/G
= 4 + 2.31*1/1 = 6.31ft
t.test = 2.6*12.739*(6.31 - 1)/(27,000*0.7) = 0.0093 in.
Wtr
= Transposed Width of each Shell Course

= Width*[ t_top / t_course ]^2.5
Transforming Courses (1) to (8)

Wtr(1) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(2) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(3) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(4) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(5) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Wtr(6) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Wtr(7) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Wtr(8) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 23.7736 ft
ft
ft
ft
ft
INTERMEDIATE WIND GIRDERS (API 650 Section 5.9.7)

V (Wind Speed)
= 20 mph
Ve = vf = Velocity Factor = (vs/120)^2 = (20/120)^2 = 0.0278
Design PV = 0 PSI, OR 0 In. H2O
<TOP END STIFFENER CALCULATIONS>
Z = Required Top Comp Ring Section Modulus (per API-650 5.1.5.9.e)
= 0.27 in^3,
For Structural Roof and OD <= 35 ft,
Minimum Required Angle is 2 x 2 x 3/16 in.
Actual Z = 0.807 in^3
Using L3x2x3/8, Wc = 2.5488
<INTERMEDIATE STIFFENER CALCULATIONS> (PER API-650 Section 5.9.7)
* * * NOTE: Using the thinnest shell course, t_thinnest,
instead of top shell course.
Page 24 of 46
* * * NOTE: Not subtracting corrosion allowance per user setting.
ME = 27,976,000/28,000,000
= 0.9991
Hu =
=
=
=
Wtr
Maximum Height of Unstiffened Shell

{ME*600,000*t_thinnest*SQRT[t_thinnest/OD]^3} / Ve)
{0.9991*600,000*0.236*SQRT[0.236/12.739]^3} / 0.0278
12,843 ft
= Transposed Width of each Shell Course
= Width*[ t_top / t_course ]^2.5
Transforming Courses (1) to (8)

Wtr(1) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(2) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(3) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(4) = 4*[ 0.236/0.315 ]^2.5 = 1.9434
Wtr(5) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Wtr(6) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Wtr(7) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Wtr(8) = 4*[ 0.236/0.236 ]^2.5 = 4 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 23.7736 ft
ft
ft
ft
ft
L_0 = Hts/# of Stiffeners + 1

= 23.7736/7 = 3.4 ft.
Number of Intermediate Wind Girders Sufficient Since Hu >= L_0
Zi (Req. Wind Gird. Z)
= (0.0001)(Ve)(L0)(OD^2)
= (0.0001)(0.0278)(3.4)(12.739^2) = 0 in^3
Actual Zi = 0.0964 in^3 using QTY (6):
L1x1x1/8
SHELL COURSE #1 SUMMARY
------------------------------------------t.seismic governs.
See E.6.2.4 table in SEISMIC calculations.
t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0.126, 0, 0.1353)
= 0.1353 in.
t-650min = 0.1875 in. (per API-650 Section 5.6.1.1, NOTE 4)
t.required = MAX(t.design, t.test, t.min650) = 0.1875 in.
Weight =
=
=
=
Density*PI*[(12*OD) - t]*12*Width*t
0.2975*PI*[(12*12.739)-0.315]*12*4*0.315
2,156 lbf
(New)
1,729 lbf
(Corroded)
Page 25 of 46

= MAX(0.1185, 0, 0.1261)
= 0.1261 in.
Weight =
=
=
=
0.2975*PI*[(12*12.739)-0.315]*12*4*0.315
2,156 lbf
(New)
1,729 lbf
(Corroded)


= MAX(0.1109, 0, 0.1171)
= 0.1171 in.
Weight =
=
=
=
0.2975*PI*[(12*12.739)-0.315]*12*4*0.315
2,156 lbf
(New)
1,729 lbf
(Corroded)


= MAX(0.1033, 0, 0.108)
= 0.108 in.
Page 26 of 46
Weight =
=
=
=
0.2975*PI*[(12*12.739)-0.315]*12*4*0.315
2,156 lbf
(New)
1,729 lbf
(Corroded)


= MAX(0.0958, 0, 0.0989)
= 0.0989 in.
Weight =
=
=
=
0.2975*PI*[(12*12.739)-0.236]*12*4*0.236
1,616 lbf
(New)
1,189 lbf
(Corroded)


= MAX(0.0882, 0, 0.0898)
= 0.0898 in.
Weight =
=
=
=
0.2975*PI*[(12*12.739)-0.236]*12*4*0.236
1,616 lbf
(New)
1,189 lbf
(Corroded)


= MAX(0.0806, 0, 0.0807)
= 0.0807 in.
Page 27 of 46
Weight =
=
=
=
0.2975*PI*[(12*12.739)-0.236]*12*4*0.236
1,616 lbf
(New)
1,189 lbf
(Corroded)

------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0.073, 0, 0.0716)
= 0.073 in.
Weight =
=
=
=
0.2975*PI*[(12*12.739)-0.236]*12*4*0.236
1,616 lbf
(New)
1,189 lbf
(Corroded)
Page 28 of 46
CONICAL BOTTOM HEAD
Material : A-240 Type 304L
pt = 6 in/ft
(Bottom Cone Pitch)
TAN(Theta) = pt/12 = 0.5

Theta = 26.5651 degrees
(angle of cone to the horizontal)
Alpha = 63.4349 degrees (1/2 the included apex angle of cone)
R2 = 6*OD/SIN(Theta) = 170.91 in.
Rc = R3 = OD/2 = 76.43 in.
Wc = 0.6*SQRT[Rc(t - CA)]
(Bottom Shell Course)
= 0.6*SQRT[(76.43)(0.315 - 0.0625)]
= 2.64 in.
(per API-620 Section 5.12.4.2, Eq.25)
Wh = 0.6*SQRT[R2(t - CA)]
(Bottom Plate)
= 0.6[(170.91)(0.47 - 0.0625)]
= 5.0072 in.
(per API-620 Section 5.12.4.2 Eq. 24)
Aa = (Cross-sectional Area of Bottom End Stiffener)
= 0.5 in^2
using BAR 2x1/4
At = PI*OD^2/4*144
= PI*12.739^2/4*144
= 18,354 in^2
(Cross-Sectional Area of Bottom at Shell)
<Weight of Bottom Plate>
Bottom_Area = 36*PI*(OD-t)^2/COS(Theta)
= 36*PI*(12.739-0.47)^2/COS(0.4636)
= 20,394 in^2
Weight =
=
=
=
Density * t.actual * Bottom_Area

0.2975 * 0.47 * 20,394
2,852 lbf
(New)
2,472 lbf
(Corroded)
Page 29 of 46
< API-620, Unless Otherwise Noted >
<Actual Bottom to Shell Participating Area>
A =
=
=
=
Actual Part. Area of Bottom-to-Shell Juncture (per API-620)

Aa + Wc*(t_shell - CA) + Wh*(t_bottom - CA)
1.428 + (2.64)(0.2525) + (5.0072)(0.4075)
4.135 in^2
< Internal Pressure @ Bottom-Head Edge; h = 32 ft. >

W = (Bottom Plates + Dead Load + Fixed Load + Hydro Weight)
= 2,852 + 0 + 0 + 4,062
= 6,914 lbf
W/At = (6,914 / 18,354)
= 0.3767 PSI
P = P_Entered + P_Liquid
= 1 + 12.4704
= 13.4704 PSI or 373.31 IN. H20
<Meridional and Latitudinal Forces>
T1 = R3/[2*COS(Alpha)]*(P + W/At)
= 76.43/[2*COS(63.4349)]*(13.4704 + 0.3767)
= 1,183 lbf/in
T2 = R3/COS(Alpha)*(P + W/At)
= 76.43/COS(63.4349)*(13.4704 + 0.3767)
= 2,367 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 2,367 lb./in.
Sts = 18,750 PSI
(Allowable Tensile Stress per API-620 Table 5-1)
t-Calc = T/(Sts*E) + CA = 2,367/(18,750*0.7) + 0.0625 = 0.2428 in.

t-Calc = 0.2428 in.
Since t.actual > T620,
Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 13.4714, t-620 = 0.2428
Exit Condition: P_x = 30.915, t-620 = 0.47
NOTE: Tank Limited to 2.5 PSI (per API-650)
P_max_int = 2.5PSI, or 69.28 IN. H2O
(limited by Bottom Plate, without Liquid Head)
<Minimum Participating Area>
T2s = P*R3 = (13.4704)(76.43) = 1,030 lbf/in
Page 30 of 46
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (2,367)(5.0072)+(1,030)(2.64)-(1,183)(76.43)(SIN(63.4349))
= -66,321 lbf
A_min =
=
=
=
Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27)

-Q/Scs
-66,321/15,000
4.421 in^2
Since Actual Area is Less than A_min,

Back-Calculating PmaxQ using Actual Area (A-620) as target...
Entry Condition: P_x = 1, A-620 = 4.421
Exit Condition: P_x = 12.57, A-620 = 4.135
* * Warning * *Internal Design Pressure is Greater than Pmax,
(Due to Btm. End Stiffener Area)
P_max_int_Q = 0.0996 PSI
(limited by Actual Participating Area,
without Liquid Head)
P_max_int = MIN(P_max_int, P_max_int_Q)
= 0.0996PSI, or 2.76 IN. H2O
< External Pressure - Empty >
W = (Bottom Plates) = 2,852 lbf
W/At = (2,852 / 18,354)
= 0.1554 PSI
P = PV_Entered = 0 PSI or 0 IN. H20
<Meridional and Latitudinal Forces>
T1 = R3/[2*COS(Alpha)]*(P + W/At)
= 76.43/[2*COS(63.4349)]*(0 + 0.1554)
= 13.28 lbf/in
T2 = R3/COS(Alpha)*(P + W/At)
= 76.43/COS(63.4349)*(0 + 0.1554)
= 26.56 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 26.6 lb./in.
Sts = 18,750 PSI
(Allowable Tensile Stress per API-620 Table 5-1)
t-Calc = T/(Sts*E) + CA = 26.6/(18,750*0.7) + 0.0625 = 0.0645 in.

t-Calc = 0.0645 in.
Since t.actual > T620,
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = 0 PSI, t-620 = 0.0645
Exit Condition: V_x = -7.468, t-620 = 0.47
Page 31 of 46
P_max_ext=
-1 PSI (due to Bottom Plate)
<Minimum Participating Area>

T2s = P*R3 = (0)(76.43) = 0 lbf/in
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (26.56)(5.0072)+(0)(2.64)-(13.28)(76.43)(SIN(63.4349))
= -775 lbf
A_min =
=
=
=
Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27)

-Q/Scs
-775/15,000
0.052 in^2
Back-Calculating PmaxQ using Actual Area (A-620) as target...

Entry Condition: P_x = -1, A-620 = 0.052
Exit Condition: P_x = -14.699, A-620 = 3.709
P_max_ext_Q=
-1 PSI (due to Act. Participating Area)
P_max_ext = MAX(P_max_ext,P_max_ext_Q)
= -1PSI, or -27.71 IN. H2O
t-Calc = MAX(t_internal, t_external)
= MAX(0.2428,0.0645)
= 0.2428 in.
<API-650 Section V.7.2.1>
Pr = Max Bottom Load = Max(ABS(T1), ABS(T2))
= 26.56
= 26.56 lbf/ft^2
t_Cone = OD/SIN(Theta)*SQRT[Pr/(0.248*E)]
= 12.739/SIN(26.5651)*SQRT[26.56/(0.248*27,976,000)]
= 0.0557 in.
t_Cone = MAX(t-Calc, t_Cone)
= MAX(0.2428, 0.0557)
= 0.2428 in.
<Per API-620>
Ac = (Required Part. Area of Bottom-to-Shell Juncture)
= MAX(4.421,0.052)
= 4.421 in^2
A = Actual Part. Area of Bottom-to-Shell Juncture
= 4.135 in^2
Bottom End Stiffener:
Using BAR 2x1/4
Area = 1.428 in^2
I = 0.61 in^4
* * Warning * *
Btm. End Stiffener Area Req'd = 0.286 in^2
A_stiff_required - A_stiff_actual = -1.142in^2
* * Warning * *Bottom Stiffener Area Req'd = 0.286 in^2.
Page 32 of 46
NOTE: ADDITIONAL STIFFNESS PROVIDED BY LEGS WELDED AT
BOTTOM-TO-SHELL JUNCTURE, OR BRACING AGAINST BOTTOM
HEAD HAS NOT BEEN FACTORED IN.
< BOTTOM DESIGN SUMMARY >
Head Area
Head Volume
Plate Weight
Entered Dead Load
Fixed Load
Liquid Weight
=
=
=
=
=
=
20,394 in^2
541.2223 ft^3
2,852 lbf
0 lbf/ft^2
0 lbf
4,062 LBF

t.actual = 0.47 in.
P_max_internal = 0.0996 PSI
P_max_external = -1 PSI
Page 33 of 46
NET UPLIFT DUE TO INTERNAL PRESSURE
(See roof report for calculations)
Net_Uplift = -12,618 lbf
Anchorage NOT required for internal pressure.
WIND MOMENT (Per API-650 SECTION 5.11)
vs = Wind Velocity = 20 mph
vf = Velocity Factor = (vs/120)^2 = (20/120)^2 = 0.0278
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 0.0278
= 0.8333 lbf/ft^2
API-650 5.2.1.k Uplift Check
P_F41 = WCtoPSI(0.962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0.962*24,856*2.868*0.0625/12.739^2 + 8*0.1735)
= 1.0031 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 1.0058 PSI
1.6*P_F41 = 1.605 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)
Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(0.8333,87.1142)
= 0.8333 lbf/ft^2
Ap_Vert =
=
=
=
Vertical Projected Area of Roof

pt*OD^2/48
0.75*12.739^2/48
2.536 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

Xw =
=
=
=
Ap =
=
=
=
Moment Arm of UPLIFT wind force on roof

0.5*OD
0.5*12.739
6.3695 ft
Projected Area of roof for wind moment
PI*R^2
PI*6.3695^2
127.456 ft^2
M_roof (Moment Due to Wind Force on Roof)

= (Wind_Uplift)(Ap)(Xw)
= (0.8333)(127.456)(6.3695) = 677 ft-lbf
Xs (Moment Arm of Wind Force on Shell)
= H/2 = (32)/2 = 16 ft
As (Projected Area of Shell)
= H*(OD + t_ins / 6)
= (32)(12.739 + 4/6) = 428.9814 ft^2
M_shell (Moment Due to Wind Force on Shell)
= (Iw)(vf)(18)(As)(Xs)
= (1)(0.0278)(18)(428.9814)(16) = 3,432 ft-lbf
Page 34 of 46
Mw (Wind moment)
= M_roof + M_shell = 677 + 3,432
= 4,109 ft-lbf
W
= Net weight (PER API-650 5.11.3)

(Force due to corroded weight of shell and
shell-supported roof plates less
40% of F.1.2 Uplift force.)
= W_shell + W_roof - 0.4*P*(PI/4)(144)(OD^2)
= 11,672 + 287 - 1*(PI/4)(144)(12.739^2)
= 4,618 lbf
RESISTANCE TO OVERTURNING (per API-650 5.11.2)

Not Applicable, because Tank bottom is not flat and resting on a foundation.
RESISTANCE TO SLIDING (per API-650 5.11.4)
Not Applicable, because Tank bottom is not flat and resting on a foundation.
<Anchorage Requirement>
Anchorage NOT required since Criteria 1, Criteria 2, and Sliding
ARE acceptable.
Page 35 of 46
SEISMIC CALCULATIONS PER API-650 11TH ED., ADDENDUM 2
< Site Specific Method >
WEIGHTS
Ws = Weight of Shell (Incl. Shell Stiffeners & Insul.)
= 19,031 lbf
Wf = Weight of Floor (Incl. Annular Ring)
= 2,852 lbf
Wr = Weight Fixed Roof, framing and 10% of Design Live Load & Insul.
= 1,947 lbf
SEISMIC VARIABLES
SUG = Seismic Use Group (Importance factor depends on SUG)
= I
Site Class = D
Sa0 = 5% damped, design spectral response acceleration parameter
at zero period based on site-specific procedures
= 0.008 Decimal %g
Sai = 5% damped, site specific MCE response spectra at the calculated
impulsive period including site soil effects
= 0.008 Decimal %g
Sac = 5% damped, site specific MCE response spectra at the calculated
convective period including site soil effects
= 0.008 Decimal %g
Av = Vertical Earthquake Acceleration Coefficient
= 0.0023 Decimal %g
Q = Scaling factor from the MCE to design level spectral accelerations
= 1
I = Importance factor defined by Seismic Use Group
= 1
Rwi = Force reduction factor for the impulsive mode using allowable
stress design methods.
= 4
Rwc = Force reduction factor for the convective mode using allowable
stress design methods.
= 2
Ci = Coefficient for impulsive period of tank system (Fig E-1)
= 13.68
tu = Equivalent uniform thickness of tank shell
= 0.2755 in.
Density = Density of tank product. SG*62.4
= 56.16 lbf/ft^3
E = Elastic modulus of tank material (bottom shell course)
= 27,976,000 PSI
Page 36 of 46
E.4.5 STRUCTURAL PERIOD OF VIBRATION
E.4.5.1 Impulsive Natural Period
Ti = (1/27.8)*(Ci*H)/((tu/D)^0.5)*(Density^0.5/E^0.5)
= (1/27.8)*(13.68*32/((0.2755/12.739)^0.5)*(56.16^0.5/27,976,000^0.5)
= 0.15 sec.
E.4.5.2 Convective (Sloshing) Period
Ks = 0.578/SQRT(TANH(3.68*H/D))
= 0.578/SQRT(TANH(3.68/0.398))
= 0.578
Tc = Ks*SQRT(D)
= 0.578*SQRT(12.739)
= 2.06 sec.
E.4.6.1 Spectral Acceleration Coefficients
Ai = Impulsive spectral acceleration parameter
= Q*I/Rwi*Sai
= 1*1/4*0.008
= 0.002 decimal %g
K = Coefficient to adjust spectral acceleration from 5% - 0.5% damping
= 1.5
Ac = Convective spectral acceleration parameter
= Q*K*I/Rwc*Sac
= 1*1.5*1/2*0.008
= 0.006 decimal %g
E.6.1.1 EFFECTIVE WEIGHT OF PRODUCT
D/H = Ratio of Tank Diameter to Design Liquid Level
= 0.398
Wp = Total Weight of Tank Contents based on S.G.
= 233,626 lbf
Wi = Effective Impulsive Portion of the Liquid Weight
= [1 - 0.218*D/H]*Wp
= [1 - 0.218*0.398]*233,626
= 213,356 lbf
Wc = Effective Convective (Sloshing) Portion of the Liquid Weight
= 0.23*D/H*TANH(3.67*H/D)*Wp
= 0.23*0.398*TANH(3.67/0.398)*233,626
= 21,386 lbf
Weff = Effective Weight Contributing to Seismic Response
= Wi + Wc
= 234,742 lbf
Wrs = Roof Load Acting on Shell, including 10% of Live Load
= 594.8738 lbf
E.6.1 DESIGN LOADS
Vi = Design base shear due to impulsive component from effective weight
of tank and contents
= Ai*(Ws + Wr + Wf + Wi)
= 0.002*(19,031 + 1,947 + 2,852 + 213,356)
= 474 lbf
Vc = Design base shear due to convective component of the effective
sloshing weight
= Ac*Wc
= 0.006*21,386
= 128 lbf
V = Total design base shear
= SQRT(Vi^2 + Vc^2)
= SQRT(474^2 + 128^2)
= 491 lbf
Page 37 of 46
E.6.1.2 CENTER OF ACTION for EFFECTIVE LATERAL FORCES
Xs = Height from Bottom to the Shell's Center of Gravity
= 15.066 ft
RCG = Height from Top of Shell to Roof Center of Gravity
= 0.1 ft
Xr = Height from Bottom of Shell to Roof Center of Gravity
= h + RCG
= 32 + 0.1
= 32.1 ft
E.6.1.2.1 CENTER OF ACTION for RINGWALL OVERTURNING MOMENT
Xi = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for Ringwall Moment
= (0.5 - 0.094*D/H)*H
= (0.5 - 0.094*0.398)*32
= 14.8 ft
Xc = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for Ringwall Moment
= (1-(COSH(3.67*H/D)-1)/((3.67*H/D)*SINH(3.67*H/D)))*H
= (1-(COSH(9.2211)-1)/((9.2211)*SINH(9.2211)))*32
= 28.53 ft
E.6.1.2.2 CENTER OF ACTION for SLAB OVERTURNING MOMENT
Xis = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for the Slab Moment
= [0.5 + 0.06*D/H]*H
= [0.5 + 0.06*0.398]*32
= 16.76 ft
Xcs = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for the Slab Moment
= (1-(COSH(3.67*H/D)-1.937)/((3.67*H/D)*SINH(3.67*H/D)))*H
= (1-(COSH(9.2211)-1.937)/((9.2211)*SINH(9.2211)))*32
= 28.53 ft
E.6.1.4 Dynamic Liquid Hoop Forces
0.75 * D = 9.5543
D/H = 0.398
SHELL SUMMARY
Width
Y
Ni
ft
ft lbf/in
Shell #1
4
31
0.41
Shell #2
4
27
0.41
Shell #3
4
23
0.41
Shell #4
4
19
0.41
Shell #5
4
15
0.41
Shell #6
4
11
0.41
Shell #7
4
7
0.38
Shell #8
4
3
0.21
Nc
lbf/in
0
0
0.001
0.004
0.011
0.036
0.114
0.361
Nh
lbf
1363
1192
1022
852
681
511
341
170
SigT+
lbf/in
5411
4732
4057
3382
3934
2952
1970
983
SigTlbf/in
5385
4710
4038
3366
3916
2938
1960
977
Page 38 of 46
E.6.1.5 Overturning Moment
Mrw = Ringwall momentPortion of the total overturning moment that
acts at the base of the tank shell perimeter
Mrw = ((Ai*(Wi*Xi+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xc)^2)^0.5
= ((0.002*(213,356*14.8+19,031*15.066+1,947*32.1))^2
+ (0.006*21,386*28.53)^2)^0.5
= 7,912 lbf-ft
Ms = Slab moment (used for slab and pile cap design)
Ms = ((Ai*(Wi*Xis+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xcs)^2)^0.5
= ((0.002*(213,356*16.76+19,031*15.066+1,947*32.1))^2
+ (0.006*21,386*28.53)^2)^0.5
= 8,662 lbf-ft
E.6.2 RESISTANCE TO DESIGN LOADS
E.6.2.1.1 Self-Anchored
Fy = Minimum yield strength of bottom plate
= 24,856 psi
Ge = Effective specific gravity including vertical seismic effects
= S.G.*(1 - 0.4*Av)
= 0.9*(1 - 0.4*0.0023)
= 0.899
1.28*H*D*Ge = 469 lbf/ft
wa =
=
=
=
Force resisting uplift in annular region

7.9*ta*(Fy*H*Ge)^0.5 <= 1.28*H*D*Ge
7.9*0.4075*(24,856*32*0.899)^0.5
2,722 lbf/ft
wa = 469 lbf/ft (reduced to 1.28*H*D*Ge because

that is the max allowable per E.6.2.1.1)
wt =
=
=
=
Shell and roof weight acting at base of shell

(Wrs + Ws)/(PI*D)
(594.8738 + 19,031)/(PI*12.739)
490.3925 lbf/ft
wint =
=
=
=
Uplift Load due to design pressure acting at base of shell

0.4*P*144*(PI*D^2/4)/(PI*D)
0.4*1*144*(PI*12.739^2/4)/(PI*12.739)
183.4416 lbf/ft
E.6.2.1.1.1 Anchorage Ratio

J = Mrw/(D^2*[wt*(1-0.4*Av)+wa-0.4*wint])
= 7,912/(12.739^2*[490.3925*(1-0.4*0.0023)+469-0.4*183.4416])
= 0.0551
The tank is self anchored.
E.6.2.2 Maximum Longitudinal Shell-Membrane Compressive Stress
E.6.2.2.1 Shell Compression in Self-Anchored Tanks
ts1 = Thickness of bottom shell course minus C.A.
= 0.2525 in.
SigC = Maximum longitudinal shell compression stress
= (Wt*(1+0.4*Av) + 1.273*Mrw/D^2)/(12*ts1)
= (490.3925*(1+0.4*0.0023) + 1.273*7,912/12.739^2)/(12*0.2525)
= 182 psi
Page 39 of 46
E.6.2.2.3 Allowable Longitudinal Shell-Membrane Compression Stress
Fty = Minimum specified yield strength of shell course
= 29,800 psi
G*H*D^2/ts1^2 = 73,306
Fc = Allowable longitudinal shell-membrane compressive stress
= 10^6*ts1/(2.5*D) + 600*(G*H)^0.5
= 10^6*0.2525/(2.5*12.739) + 600*(0.9*32)^0.5
= 11,148 psi
Shell Membrane Compressive Stress OK
E.6.2.4 Hoop Stresses
Shell Summary
SigT+ Sd*1.333 Fy*.9*E Allowable
Membrane
Stress
Shell #1
5411
29993. 18774.
18774.
Shell #2
4732
29993. 18774.
18774.
Shell #3
4057
29993. 18774.
18774.
Shell #4
3382
29993. 18774.
18774.
Shell #5
3934
29993. 18774.
18774.
Shell #6
2952
29993. 18774.
18774.
Shell #7
1970
29993. 18774.
18774.
Shell #8
983
29993. 18774.
18774.
t-Min Shell OK
0.1353
0.1261
0.1171
0.108
0.0989
0.0898
0.0807
0.0716
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Shell Membrane Hoop Stress OK? True

Tank Adequate with No Anchors? True
E.6.2.1.2 Mechanically-Anchored
Number of Anchors = 80
Max Spacing = 10 ft
Actual Spacing = 0.5 ft
Minimum # Anchors = 4
Wab = Design Uplift Load on Anchors per unit circumferential length
= (1.273*Mrw)/D^2 - wt*(1-0.4*Av) + wint
= (1.273*7,912)/12.739^2 - 490.3925*(1-0.4*0.0023) + 183.4416
= -244 lbf/ft
Pab = Anchor seismic design load
= Wab*PI*D/Na
= -244*PI*12.739/80
= -122 lbf
Pa = Anchorage chair design load
= 3 * Pab
= 3*-122
= -366 lbf
E.6.2.2.2 Shell Compression in Mechanically-Anchored Tanks
SigC_anchored = Maximum longitudinal shell compression stress
= (Wt*(1+0.4*Av) + 1.273*Mrw/D^2)/(12*ts1)
= (490.3925*(1+0.4*0.0023) + 1.273*7,912/12.739^2)/(12*0.2525)
= 182 psi
Fc = longitudinal shell-membrane compression stress
= 11,148 psi
Shell Membrane Compressive Stress OK
Shell Membrane Hoop Stress OK? True
Tank Adequate with Anchors? True
Page 40 of 46
E.7 Detailing Requirements
E.7.1 Anchorage
SUG = I
Sds = 0 decimal %g
E.7.1.1 Self Anchored
Annular plates not required per this section.
E.7.6 Sliding Resistance
mu = 0.4 Friction coefficient
V = 491 lbf
Vs = Resistance to sliding
= mu*(Ws + Wr + Wf + Wp)*(1 - 0.4*Av)
= 0.4*(19,031+1,947+2,852+233,626)*(1-0.4*0.0023)
= 102,888 lbf
E.7.7 Local Shear Transfer
Vmax = 2*V/(PI*D)
= 2*491/(PI*12.739)
= 24.5373 lbf/ft
Page 41 of 46
ANCHOR BOLT DESIGN
Bolt Material : A-36
Sy = 36,000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 12.739 ft
P (design pressure) = 27.71 INCHES H2O
Pt (test pressure per F.4.4) = P = 27.71 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0.236 in.
Mw (Wind Moment) = 4,109 ft-lbf
Mrw (Seismic Ringwall Moment) = 7,912 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
W2 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any
Dead Load other than Roof
Plate Acting on Shell)
For Tank with Structural Supported Roof,
W1 = Corroded Shell + Shell Insulation
= 11,672 + 3,415
= 15,087 lbf
W2 = Corroded Shell + Shell Insulation + Corroded Roof Plates
Supported by Shell + Roof Dead Load Supported by Shell
= 11,672 + 3,415
+ 287 * [1 + 18,389*2.6667/(144 * 946)]
= 15,477 lbf
W3 = New Shell + Shell Insulation
= 15,088 + 3,415
= 18,503 lbf
Uplift Cases 1 to 3 are N.A.
Uplift Case 4: Wind Load Only
PWR = Wind_Uplift/5.208
= 0.8333/5.208
= 0.16 IN. H2O
PWS = vF * 18
= 0.0278 * 18
= 0.5 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 0.5*(12.739+4/6)*32^2/2
= 3,432 ft-lbf
U = PWR * D^2 * 4.08 + [4 * MWH/D] - W2
= 0.16*12.739^2*4.08+[4*3,432/12.739]-15,477
= -14,294 lbf
bt = U / N = -179 lbf
Sd = 0.8 * 36,000 = 28,800 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Page 42 of 46
Uplift Case 5: Seismic Load Only
U = [4 * Mrw / D] - W2*(1-0.4*Av)
U = [4 * 7,912 / 12.739] - 15,477*(1-0.4*0.0023)
= -12,979 lbf
bt = U / N = -162 lbf
Sd = 0.8 * 36,000 = 28,800 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Cases 6 and 7 are N.A.
Uplift Case 8: Frangibility Pressure
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
< ANCHOR BOLT SUMMARY >
Bolt Root Area Req'd = 0 in^2
d = Bolt Diameter = 1.5 in.
n = Threads per inch = 6
A_s = Actual Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1.5 - 1.3 / 6)^2
= 1.2935 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 0.065 in. (per ANSI B1.1)
Actual Bolt Diameter = 1.500 in.
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
No Anchorage Required.
Anchorage Meets Spacing Requirements.
ANCHOR BOLT CHAIRS NOT SPECIFIED.
Page 43 of 46
TABLE 1: NOZZLES & MANWAYS
---------------------------------------------------------------------NAME
TYPE SIZE FLANGE SCH.
ELEV. WEIGH REPAD REPAD REPAD REPAD
FACING
ON
t
Do
W
CA
SHELL
or L
(in)
(ft)
lbf (in) (in) (in) (in)
---------------------------------------------------------------------A
SHNZ 24
RFSO
80
10
3 0.187 49.5
60
0
----------------------------------------------------------------------
Page 44 of 46
< Nozzle A
Reinforcement Requirements >
(Per API-650 Section 3.7.2 and other references below)
NOZZLE Description : 24in. 80
RFSO
MOUNTED ON SHELL COURSE 3 ; Elevation = 10 ft.

COURSE PARAMETERS:
t_cr = 0.1171 in. (Course t-Calc)
t_c = 0.2525 in. (Course t less C.A.)
t_Basis = 0.1171 in.
(SHELL NOZZLE REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)
t_rpr (Repad Required Thickness)
t_rpr = NOMINAL(A_rpr / D)
A_rpr = (Required Area - Available Shell Area
- Available Nozzle Neck Area)
Required Area = t_Basis * D
= 0.1171 * 24.25
= 2.84 in^2
Available Shell Area = (t_c - t_Basis) * D
= (0.2525 - 0.1171) * 24.25
= 3.283 in^2
Available Nozzle Neck Area = [4 * (t_n-ca) + t_c] * (t_n-ca) *
MIN(Sd_n/Sd_s, 1)
= [4 * (0) + 0.2525] * (0) * 20,000/22,500
= 0 in^2
A_rpr = 2.84 - 3.283 - 0
= -0.443 in^2
Since A_rpr <= 0,
t_rpr = 0
No Reinforcement Pad required.
Page 45 of 46
CAPACITIES and WEIGHTS
Maximum Capacity (to upper TL)
Design Capacity (to Max Liquid Level)
Minimum Capacity (to Min Liquid Level)
NetWorking Capacity (Design - Min.)
:
:
:
:
30,288
30,259
946
29,313
gal
gal
gal
gal
New Condition
Corroded
----------------------------------------------------------Shell
15,088 lbf
11,672 lbf
Roof
Plates
1,287 lbf
946 lbf
Rafters
0 lbf
0 lbf
Girders
0 lbf
0 lbf
Columns
0 lbf
0 lbf
Bottom
2,852 lbf
2,472 lbf
Stiffeners
528 lbf
528 lbf
Nozzle Wgt
3 lbf
3 lbf
Misc Roof Wgt
0 lbf
0 lbf
Misc Shell Wgt
0 lbf
0 lbf
Insulation
3,756 lbf
3,756 lbf
----------------------------------------------------------Total
23,514 lbf
19,377 lbf
Weight of Tank, Empty
:
Weight of Tank, Full of Product
(SG=0.9):
Weight of Tank, Full of Water
:
Net Working Weight, Full of Product
:
Net Working Weight, Full of Water
:
Foundation Area Req'd
Foundation Loading, Empty

:
Foundation Loading, Full of Product (SG=0.9) :
Foundation Loading, Full of Water
:
SURFACE AREAS
Roof
128 ft^2
Shell 1,281 ft^2
Bottom 143 ft^2
Wind Moment
Seismic Moment
4,109 ft-lbf
8,662 ft-lbf
MISCELLANEOUS ATTACHED ROOF ITEMS

MISCELLANEOUS ATTACHED SHELL ITEMS
23,514 lbf
255,517 lbf
280,793 lbf
248,194 lbf
272,657 lbf
127 ft^2
185.15 lbf/ft^2
2,012 lbf/ft^2
2,211 lbf/ft^2
Page 46 of 46
MAWP & MAWV SUMMARY FOR Tangki Buffer 100MT
MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 2.5 PSI or 69.28 IN. H2O (per API-650 App. F.1.3 & F.7)
MAWP = Maximum Calculated Internal Pressure (due to shell)
= 2.5 PSI or 69.28 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)
= 1.0031 PSI or 27.8 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to bottom)
= 0.0996 PSI or 2.76 IN. H2O
TANK MAWP = 0.0996 PSI or 2.76 IN. H2O
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = -1 PSI or -27.71 IN. H2O (per API-650 V.1)
MAWV = Maximum Calculated External Pressure (due to shell)
= -0.9726 PSI or -26.95 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)
= 0 PSI or 0 IN. H2O
MAWV = N.A. (not calculated due to columns)
TANK MAWV = 0 PSI or 0 IN. H2O

Buffer Tank 100ton Cone

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Page 1 of 46

Kan de Ali - Tangki Buffer 100MT

ETANK SETTINGS SUMMARY

SUMMARY OF DESIGN DATA AND REMARKS

SHELL COURSE DESIGN

BOTTOM HEAD DESIGN

ANCHOR BOLT DESIGN

CAPACITIES AND WEIGHTS

MAWP & MAWV SUMMARY

Tangki Buffer 100MT

---------------------------------------------------------------------- TANK NAMEPLATE INFORMATION

Rafters Weight = 0 lbf

Girders Weight = 0 lbf

Columns Weight = 0 lbf

Sd = 20,928 PSI, Fy = 24,856

Vertical Projected Area of Roof

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

Moment Arm of UPLIFT wind force on roof

S = Ground Snow Load = 0 lbf/ft^2

Maximum Rafter Spacing (Per API-650 5.10.4.4)

Girder Ring #5: Num Girders Not Set

Could Not Calculate Minimum Rafters at Radius = 4.2463 ft.

Radius = 4.2463 ft >

* * Warning * *Girder quantity is zero at Girder Ring Outer Radius = 4.2463

Girder Ring #5: Num Girders Not Set

Could Not Calculate Minimum Rafters at Radius = 4.2463 ft.

Radius = 3.397 ft >

Girder Ring #4: Num Girders Not Set

Could Not Calculate Minimum Rafters at Radius = 3.397 ft.

Radius = 2.5478 ft >

* * Warning * *Girder quantity is zero at Girder Ring Outer Radius = 2.5478

Girder Ring #3: Num Girders Not Set

Could Not Calculate Minimum Rafters at Radius = 2.5478 ft.

Radius = 1.6985 ft >

* * Warning * *Girder quantity is zero at Girder Ring Outer Radius = 1.6985

Girder Ring #2: Num Girders Not Set

Could Not Calculate Minimum Rafters at Radius = 1.6985 ft.

Radius = 0.8493 ft >

* * Warning * *Girder quantity is zero at Girder Ring Outer Radius = 0.8493

Girder Ring #1: Num Girders Not Set

Could Not Calculate Minimum Rafters at Radius = 0.8493 ft.

Ring# 6: Num Girders Not Set

Could Not Perform Rafter Design at Radius = 4.2463 ft.

Ring# 5: Num Girders Not Set

Could Not Perform Rafter Design at Radius = 3.397 ft.

Ring# 4: Num Girders Not Set

Could Not Perform Rafter Design at Radius = 2.5478 ft.

Ring# 3: Num Girders Not Set

Could Not Perform Rafter Design at Radius = 1.6985 ft.

Ring# 2: Num Girders Not Set

Could Not Perform Rafter Design at Radius = 0.8493 ft.

Ring #1: Num Girders Not Set

Could Not Perform Rafter Design at Radius = 0.8493 ft.

Could Not Perform Girder Design at Radius = 3.397 ft.

Could Not Perform Girder Design at Radius = 2.5478 ft.

Could Not Perform Girder Design at Radius = 1.6985 ft.

Could Not Perform Girder Design at Radius = 0.8493 ft.

* * Warning * *Ring #1: Num. Girders Not yet Assigned.

Could Not Perform Column Design at Radius = 6.3695 ft.

* * Warning * *Ring #5: Num. Girders Not yet Assigned.

* * Warning * *Ring #4: Num. Girders Not yet Assigned.

* * Warning * *Ring #3: Num. Girders Not yet Assigned.

* * Warning * *Ring #2: Num. Girders Not yet Assigned.

t-Calc = T/(StsE) + CA = 2,367/(18,7500.7) + 0.0625 = 0.2428 in.

t-Calc = T/(StsE) + CA = 26.6/(18,7500.7) + 0.0625 = 0.0645 in.

wa = 469 lbf/ft (reduced to 1.28HD*Ge because