USING FLANGE JOINT IN DUCT SIYSTEM

The belowedaltermnative attachment prfiles are over DW 142 and SMACNA standarts.The approaches and recognitions os SMACNA standarts permits important level of saving over qualities of pruduction and assembly, special by using the new technologies it allows. The alternative attachment duct flange, use the save overtime and occupation over assembly process. Also permits max. imperviousness and rigidity. When it uses with the feasible accessories, it increase the montage quality and provide an accordance to duct sytem.

evre San. Sitesi 10. Blok No:2 kitelli/ STANBUL tel: +90.212.485 25 82 fax: +90.212.485 25 94 web: www.smitkaprofex.com e-mail: info@smitkaprofex.com

FLANGE PROFILES

It is for A, B, C pressure class With the attached mastic it provides C class leakage It produced in different thickness and quality It produced in 20, 30, 40 mm It provides ease of installation All flanges supported by accessories

Flan Profili (Flange Profile)

Macun (mastic)

Hava Kanal (Air Duct)

FLANGE SELECTION TABLE

Canal measure a or b in mm Pressure 0 - 500 Pa 200 400 600 800 100 1200 1500 EP 120 EP 120 EP 120 EP 120 EP 120 EP 120 EP 120 EP 120 EP 120 EP 120 EP 120 EP 120 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 130 EP 140 EP 140 EP 140 EP 140 EP 140 EP 140 EP 140 EP 140 EP 140 500 - 1000 1000 - 1600 1600 - 2500 over 2500

Maximum Leakage and Deflection (1)

(2) (3)
Duct Size (m)

(4)
Distance Between Flanges ( mm )

(5)

(6)

(7)

(8)

(9)

(10)

Joint Types Pressure ( mm ) Class

Steel Distance of Surface Max. Test Steel Gage Deflection Reinforcement Reinforcement Area Leakage ( mm ) ( mm ) ( mm ) ( mm ) (m) lt/s Max.

J1 J1 J1 J1 J2 J2 J2 J2 J3 J3 J3 J3 J4 J4 J4 J4 J5 J5 J5 J5 J6 J6 J6 J6

A B C D A B C D A B C D A B C D A B C D A B C D

1 x 0.35 0.8 x 0.3 0.6 x 0.2 0.6x0.2 1 x 0.35 0.8 x 0.3 0.8 x 0.3 1.6x 0.55 1 x 0.35 1 x 0.35 2 x 0.7 1.6x 0.55

1250 1250 1250 1250 1250 1500 1250 1500 1500 1250 1500 1500

0.8 0.8 0.8 0.8 1.0 0.8 0.8 0.8 1.0 1.0 0.8 0.8 1.0 1.0 1.0 1.0 1.2 1.0 1.2 1.0 1.2 1.2 1.2 1.2

25 x 25 x 3 25 x 25 x 3 25 x 25 x 3 25 x 25 x 3 25 x 25 x 3 25 x 25 x 3 25 x 25 x 3 25 x 25 x 3 30 x 30 x 5 30 x 30 x 5 30 x 30 x 5 30 x 30 x 5 40 x 40 x 5 40 x 40 x 5 40 x 40 x 5 40 x 40 x 5 50 x 50 x 5 50 x 50 x 5 50 x 50 x 5 50 x 50 x 5 60 x 60 x 5 60 x 60 x 5 60 x 60 x 5 60 x 60 x 5

625 625 625 625 625 625 800 625 800 800 625 625 800 800 800 625 625 625 625 625 800 625 625 500

6.75 5.50 4.00 4.00 8.50 6.75 6.60 5.50

4.13 1.76 0.67 0.26 5.2 2.16 1.11 0.35

4.00 3.20 2.40 2.40 5.00 4.00 3.20 3.20 6.40 5.00 4.00 4.00 8.00 6.40 5.00 5.00 12.00 10.00 8.00 6.40 12.00 12.00 10.00 10.00

1.25x 0.45 1250

12.90 7.89 10.20 3.26 8.10 6.75 1.36 0.43

1.25x 0.45 1500

16.20 9.92 12.90 4.13 10.20 1.71 8.50 0.54 20.00 12.24 16.75 5.36 13.50 2.27 10.75 0.69 24.00 14.69 20.00 6.40 16.75 2.81 13.40 0.86

1.25x 0.45 1500 1.25x 0.45 1500 3x1 2.5x 0.85 2 x 0.7 1.6x 0.55 3x1 3x1 2.5x 0.85 2.5x 0.85 1250 1250 1250 1250 1500 1250 1250 1000

Notes: All these informations are

(1) Flange joint type (2)Pressure Class (3) Max. Duct size Aspect ratio is 3:1 For DW 142 the reinforcements are made from hot rolled steel.It must selected best fit with clamps.)Exc.J3/S3) Surface doesnt include ending pieces.(Column 8) (9)Max.testing leakage=Max.system leakage x surface area x % 40 Max. Deflection=Duct width x 1/250 These informations are the sam efor absorbtion ductworks.

CORNERS Solution in air canals construction

LABY-CORNERS
"Secured by usage sample"

SPOT WELDING AS NO SPOT WELDING AND RECTIFICATION ARE REQUIRED,BETTER QUALITY,STABILITY,DENSITY AND IMAGE B G TIME AND COST SAVINGS...

We are proud of introducing you the Nailed Type Corner Component, which is called "LABY-CORNER"... The difference of Laby-Wnkel from other corner components is that, it locks itself when nailed on the profile. Laby-Corner eliminates all the factors causing air leakage due to incompatibility of profiles and mounting faults.Air leakage can be prevented by plastering the leaks. But,this system needs press form application which requires too much time and effort, therefore,usually,not applied to...As a result,the resistance is not ensured... As Laby-Corner locks itself as soon as it is nailed on the profile,it ensures an exact resistance,and this means time and energy saving... And also,we have standart type and special model of corner components.They are produced combined as 20 mm,30 mm,40 mm...

Q1 L1

W L2

Q2

LABY-CORNERS type
Code No Feature W (mm) L1 (mm) L2 (mm) 1 (mm) 2 (mm) s (mm) Weight (gr)

S20II Laby S30II Laby S40II Laby

SS SS SS

15 24 34

60 75.5 84

79 102 122

6.0 9.0 7

9.5 10.3 10.3

2.5 2.7 3.8

41 93 185

MAX. A R LEAKAGES / DW 143

Static pressure difference Low Pressure PA 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 A Class 0,54 0,84 1,10 1,32 1,53 Max. Air Leakage (lt/m ) Medium High Pressure Pressure B Class 0,18 0,28 0,37 0,44 0,51 0,58 0,64 0,69 0,75 0,80 C Class D Class

0,19 0,21 0,23 0,25 0,27 0,29 0,30 0,32 0,33 0,35 0,36 0,38 0,39 0,40 0,42

0,10 0,10 0,11 0,11 0,12 0,12 0,13 0,13 0,14 0,14 0,14 0,15 0,15 0,16 0,16

LEAKAGES IN AIR CHANNELS

The fact that the amount of air leakage in a channel system is in the desired limits is important with respect to the following points: A- To avoid extra labor costs due to air circulation because of high air leakage B- To minimize noice due to air leakage C- Hava kaana bal olarak sesin minumuma indirilmesi. D- Especially problems which are seen in systems in which frequency changers are used. Zero leakage is no goal in a normal application,except distribution systems especially for hazardous gazes. Air Leakage-Area Relation The amount of air leakage changes in practical proportionally with the area of the air channel,despite the fact that round and rectangular channels or the density of the fittings used make changes to the air leakage amount.

Air Leakage-Pressure Relation The air leakage in an orifice, will change with the shape of the orifice, for a given pressure. The leakage orifices in an assembled channel system will have varying sizes. Therefore no exact pressure / air leakage relation can be given. But tests have shown that the air leakage is 0,65 force of pressure. This value has been approved by EUROVENT for the preparation of the 2/2 paper.

Acceptable Limits For Air Leakage A-) Before discussing the allowed air leakage limits, the pressure in the channels has to be dealt with.

Channel Pressure Static Pressure Limit Class positive Negative 1 2 3 pa pa Low 500 500 Middle 1000 750 2000 750 H 2500 750

Avarege air Speed max. 4 M / sec 10 20 40 40

Air Leakage 5 Class A Class B Class C Class D

B-) All channels working under high pressure must be tested , if the are meeting the leakage requirements.The leakage tests for middle and low pressure systems should not be made mandatory according to the standarts.If tests are wished for low and middle pressure systems,this should be mentioned in the project specifications. The allowed air leakage has been combined under 4 pressure standardsin DW 142.Values given for Classes A,B,C are the same as mentioned in Eurovent.DW 142 is mentioning leakage standarts Class A for low pressure systems , Class B for middle pressure systemn and Class C and Class D for high pressure systems.

Air Leakage limits / DW 142 Air Leakage Class Low Pressure Class A Middle Pressure - Class B High Pressure Class C High Pressure Class D 1 m. Channel,1 sec. Air Leakage ( l/s) 0,027 x p 0,65 0,009 x p 0,65 0,003 x p 0,65 0,001 x p 0,65

C - ) In using the values of table 1.2, each allowed air leakage amount of the pressure class has been calculated D-) Air leakage - total air flow relation: Because the air leakage is tied to the channel surface area, the air leakage cannot be given as a percentage of the total air flow rate. At the same no air leakage percentage can be given as an allowed value for a performance standart. But many tests made have shown, that under working conditions in low pressure air conditioning channels the air leakage is 6% of the total air flow, in middle pressure air conditioning channels 3%, in high pressure air conditioning channels 2% - 0.5%. Picture 1.4 is showing the air leakage as a percentage of the air flow. For the designer it is important to know the total allowed air leakage for the channel system.Therefore the designer will calculate the pressure class (Class A,B,C) the total channel surface area , will estimate the average pressure difference, will add the working flow rate,and will find with table 1.1 the total leakage amount and its flow rate. Furthermore the designer will decide the value of the total air leakage amount.In calculating the total channel suface area, he will estimate the system pressure difference and with this information he will decide over the pressure class.

( a ) Low and medium pressure class - leakage limmits (DW 142- DW 143)

10

Air Laakages in percantage of the amount of air (DW 142 - DW 143)

Example for the usege of the air leakage table Example 1 Class A Average pressure difference 320 Pa Channel surface area 80 m Air flow rate 2m/h

Example 2 Class B 800 Pa 200 m 6m/h

Calculated Read from Table Calculated Read from Table 91.8 92 138.8 139 Maximum allowed leakage( L / s) 4.58 4.6 2.31 2.3 Percentage of air flow( % ) Has been prepared according to the Eurovent tables

11

A Typical Test Program For An Air Leakage Test

A The Leakage Class Will Be Determined Class Class Class Class A B C D 500 1000 2000 2500 Pa. Pa. Pa. Pa. Until Until Until Until Positive Positive Positive Positive Pressure Pressure Pressure Pressure

B The Test Pressure Will Be Determined The test pressure of each zone,to be tested,should be determined and the test pressure should meet the average pressure. Pm=Averageworkingpressure P1=Workingpressureatthestartofthechannel, P2 = Working pressure at the end of the channe C The Test Zones Will Be Determined The test equipment and the field conditions should be taken into account. D The Channel Surface Area Of The Test Will Be Calculated E The Allowed Total Air Leakage Amount Will Be Calculated F- Testing Procedure FF1 The air leakage in the channels will be measured with a special device.The here given sample device is the FLAKT / ABBA model.ABBA is comprised of the following ; one fan in which the speed and the flow rate can be adjusted, 2 U-tube manometers, with whicch the static pressure and the flow rate through the pipe can be read; 100 or 50 mm measuring pipe and flexible tubing. F2 All openings ( endings, branches ) in the test areas should be sealed.

F3 The testing device will be connected to the channel appropriately, the fan will be operated and its speed will be accelerated gradually.Here the aim is to increase the pressure to reach the channel, testing pressure.This value will be read from the manometer, which is mounted on the channel, after reaching the average static pressure value, the fan should work for 5 minutes before measuring.

F4 F4 The second manometer ( which is mounted on the channel between fan and pipe ) shows the speed
of the air from the pressure difference ( velocity head ), this will show that although the channel is sealed from all sides an air flow to the outside is existing. Because the aim here is not to acchieve zero leakage, the result is acceptable, if the leakage is in the limits of the sealing class selected.With the pressure value and the calculating tables and charts of the producing company, the leakage amount in the channel will be determined.The test should be run for 15 minutes to see if there are increases in the leakage amounts. F5 The result measured will be written into the test report.

12

DUCT LEAKAGE TEST

Max. Channel Area / DW 143 Channel static pressure (PA) 1800 1600 1400 1200 1000 800 600 400 200 Max.test area in leakage class m2
A B C

5 16 26 35 50 64 84 119 177

16 50 79 110 150 193 252 357 533

50 152 238 331 448 580 757 1073 1600

13

Intermediate Reinforcement

14

RECTANGULAR DUCT RE NFORCEMENT

1/2" W.G Statik, + ,No Duct Reinforcement Dimension Duct Gage 10' 10"dn. 11,12" 13,14" 15,16" 17,18" 19,20" 21,22" 23,24" 25,26" 27,28" 29,30" 31-36" 37-42" 43-48" 49-54" 55-60" 61-72" 73-84" 85-96" 97"26 ga. 24 ga. 22 ga. 22 ga. 20 ga. 18 ga. 18 ga. 16 ga. A-26 A-26 A-26 A-26 A-26 A-26 B-24 B-24 C-22 D-20 E-20 E-18 F-18 H-16 F+rod B-26 B-26 C-24 D-24 D-22 E-20 F-20 G-18 F+rod H-16 F+rod I-16 F+rod C-26 D-26 D-26 D-26 E-24 F-22 E-26 F-24 C-26 Min. Rigidity Class On Min. Gage Duct Reinforcement Spacing

8'

5'

4'

3'

2 1/2'

2"

H-22 F+rod G-24 F+rod H-20 F+rod H-22 F+rod H-18t

15

1" W.G Statik, + ,No Duct Reinforcement Dimension Duct Gage 10' 10" dn. 11,12" 13,14" 15,16" 17,18" 19,20" 21,22" 23,24" 25,26" 27,28" 29,30" 31-36" 37-42" 43-48" 49-54" 55-60" 61-72" 73-84" 85-96" 97"26 ga. 24 ga. 22 ga. 22 ga. 20 ga. 18 ga. 18 ga. 18 ga. 16 ga. 16 ga. A-26 A-24 A-24 A-24 A-24 B-24 B-22 C-22 C-22 D-20 E-18 F-16 G-16 F+rod B-24 C-24 C-24 D-22 D-20 E-18 F-18 G-18 F+rod A-26 A-26 A-26 A-26 A-26 A-26 B-26 B-26 C-26 D-24 E-24 E-22 F-22 H-18 F+rod I-18 F+rod D-26 D-26 E-24 F-24 G-22 F+rod H-20 F+rod I-20 F+rod H-18 F+rod Min. Rigidity Class On Min. Gage Duct Reinforcement Spacing

8'

5'

4'

3'

2 1/2'

2"

J-16 F+rod I-18 F+rod

16

2" W.G Statik, + ,No Duct Reinforcement Dimension Duct Gage 10' 10"dn. 11,12" 13,14" 15,16" 17,18" 19,20" 21,22" 23,24" 25,26" 27,28" 29,30" 31-36" 37-42" 43-48" 49-54" 55-60" 61-72" 73-84" 85-96" 97"26 ga. 24 ga. 22 ga. 20 ga. 20 ga. 18 ga. 18 ga. 16 ga. 16 ga. A-22 A-22 B-20 B-20 C-20 C-20 C-18 D-18 E-16 A-26 A-24 A-24 A-24 B-22 B-22 C-22 C-22 C-20 D-20 E-18 E-16 G-16 A-26 A-26 A-26 A-26 A-26 B-26 B-26 C-24 C-24 D-22 E-22 F-20 G18F+rod H18F+rod I-16 F+rod B-26 C-26 D-24 E-24 E-22 F-20 E-24 F-24

Min. Rigidity Class On Min. Gage Duct Reinforcement Spacing

8'

5'

4'

3'

2 1/2'

2"

G-20 F+rod G-20 F+rod H-18F+rod H-20 F+rod J-18 F+rod J-18 F+rod K-16 G+rod K-18 G+rod J-20 G+rod H-18t

17

3" W.G Statik, + ,No Duct Reinforcement Dimension Duct Gage 10' 10"dn. 11,12" 13,14" 15,16" 17,18" 19,20" 21,22" 23,24" 25,26" 27,28" 29,30" 31-36" 37-42" 43-48" 49-54" 55-60" 61-72" 73-84" 85-96" 97"24 ga. 22 ga. 20 ga. 18 ga. 18 ga. 16 ga. 16 ga. 16 ga. B-18 C-18 C-18 D-18 D-18 D-16 A-24 A-22 A-22 B-22 B-20 B-20 C-18 D-18 D-18 D-18 E-16 A-24 A-24 A-24 A-24 B-24 B-24 C-22 C-22 D-22 D-22 E-20 F-18 G-18 C-24 C-24 D-24 D-24 E-22 F-20 G-18 C-24 C-24 C-24 D-24 E-22 F-20 E-24 F-22 G-22 F+rod Min. Rigidity Class On Min. Gage Duct Reinforcement Spacing

8'

5'

4'

3'

2 1/2'

2"

H-16F+rod H-18F+rod H-18

I-16 F+rod I-16 F+rod H-20 F+rod H-22 F+rod G-24 F+rod I-18 F+rod I-20 F+rod H-22 F+rod K-16 G+rod J-18 F+rod J-20 F+rod L-16 G+rod K-20 G+rod H-18t H-18t

18

4" W.G Statik, + ,No Duct Reinforcement Dimension Duct Gage 10' 8" dn. 9,10" 11,12" 13,14" 15,16" 17,18" 19,20" 21,22" 23,24" 25,26" 27,28" 29,30" 31-36" 37-42" 43-48" 49-54" 55-60" 61-72" 73-84" 85-96" 97"24 ga. 22 ga. 20 ga. 18 ga. 18 ga. 16 ga. A-22 A-20 A-20 B-18 C-18 C-18 D-18 D-18 E-16 E-16 A-22 A-22 A-20 B-20 C-20 C-18 A-24 A-24 A-24 A-24 A-24 B-24 B-24 C-24 C-24 D-24 D-24 E-22 F-20 G-18 C-24 C-24 C-24 D-24 E-22 F-20 E-24 F-22 G-22 F+rod Min. Rigidity Class On Min. Gage Duct Reinforcement Spacing

8'

5'

4'

3'

2 1/2'

2"

D-18 C-22 D-18 C-22 E-18 E-18 D-22 D-22 E-20 F-18 G-18

H-16F+rod H-18F+rod H-18

I-16 F+rod I-16 F+rod H-20 F+rod H-22 F+rod G-24 F+rod I-18 F+rod I-20 F+rod H-22 F+rod K-16 G+rod J-18 F+rod J-20 F+rod L-16 G+rod K-20 G+rod H-18t H-18t

19

6" W.G Statik, + ,No Duct Reinforcement Dimension Duct Gage 10' 8" dn. 9,10" 11,12" 13,14" 15,16" 17,18" 19,20" 21,22" 23,24" 25,26" 27,28" 29,30" 31-36" 37-42" 43-48" 49-54" 55-60" 61-72" 73-84" 85-96" 97"24 ga. 20 ga. 18 ga. 18 ga. 16 ga. A-20 A-20 B-18 C-18 C-16 D-16 A-20 A-20 B-18 C-18 C-18 C-18 D-18 D-16 E-16 A-24 A-24 A-22 A-22 B-22 B-22 C-22 C-22 D-20 D-20 D-18 F-18 G-16 A-24 A-24 B-24 B-24 C-24 C-22 C-22 D-22 D-22 E-20 G-18 H-18 C-24 C-24 C-24 D-24 E-22 F-20 H-18 E-24 F-22 G-22 G-22 F+rod H-22 F+rod I-20 F+rod K-18 G+rod L-18 G+rod H-18t Min. Rigidity Class On Min. Gage Duct Reinforcement Spacing

8'

5'

4'

3'

2 1/2'

2"

H-16F+rod H-18 F+rod H-20 F+rod H-18 F+rod H-20 F+rod J-16 F+rod J-18 F+rod L-16 G+rod

20

10" W.G Statik, + ,No Duct Reinforcement Dimension Duct Gage 10' 8" dn. 9,10" 11,12" 13,14" 15,16" 17,18" 19,20" 21,22" 23,24" 25,26" 27,28" 29,30" 31-36" 37-42" 43-48" 49-54" 55-60" 61-72" 73-84" 85-96" 97"22 18 16 Min. Rigidity Class On Min. Gage Duct Reinforcement Spacing 8' 5' A-24 A-22 A-22 A-20 B-20 C-20 C-18 C-18 D-18 D-18 E-18 E-16 F-16 4' A-24 A-24 A-22 B-22 B-22 C-20 C-20 D-20 D-20 D-20 E-18 F-18 H-16 3' 2 1/2' 2"

A-18 B-18 B-16 C-16 D-16

A-24 B-24 B-24 B-24 C-24 C-24 D-22 C-24 D-22 D-24 D-22 D-24 F-20 E-22 G-18 G-20 H-18 H-18 F+rod I-16 F+rod H-18 F+rod J-16 F+rod I-18 G+rod K-16

E-24 F-22 G-22 F+rod H-20 F+rod I-20 G+rod K-18 H-16 H-16t H-16t

21

It is used as sealing gasket againist water, dust, wind, smog, noises, oils, etc. in duct flange systems. Code No E.C 5/15 E.C 5/20 E.C 5/25 N.C 5/15 N.C 5/20 N.C 5/25 Tape Epdm Epdm Epdm EVA EVA EVA Dimensions 5 x 15 5 x 20 5 x 25 5 x 15 5 x 20 5 x 25 Package

EVA Features Density Tensile Strength Elongation Compressive Hardness Thermal Conductivity Water Absorbtion 33 Kg/m3 Lengthwise 4.3 kg/cm Widthwise 3.0 kg/cm Lengthwise 204 % Widthwise 165 % 0.32 kg/cm - 30 C / + 80 C 8%

EPDM Features Density Tensile Strength Elongation Compressive Hardness Thermal Conductivity Water Absorbtion 140 Kg/m3 400 pka 150 % 20-50 kpa - 50 C / + 100 C 8%

22

G - CLAMP

G-CLAMP (Fastening Piecs)

Code No

Feature

W (mm)

H (mm)

K (mm)

S (mm)

Screw

Weight (gr/pc)

GB 20/40 GB 20/40

SS SS

32 32

17 20

20 30

2 2,5

8 x 20 8 x 20

36 46

23