Intelligent Variable Speed pumps

file no: 100.11 date: march 2012

supersedes: 100.11 date: february 2012

optimum performance any given time

a

0.06

125

125

drill and tap 4 sets of 2 holes through 1/4"x20unc

rmstrongs Design Envelope ivs pumps .015 x solution for heating are a complete 45 chamfer and cooling systems. The integration of a perfectly matched Vertical In-Line pump, motor, and Intelligent Variable Speed controller creates an innovative, high-value pumping solution.
f 0.002 d 0.56 2.198 2.188

45

.25 dia. drill thru .437 dia. drill x .50 deep tap .25 npt- (1) hole. (for groups 012, 032, 042, 512, 532, 542 only)

(4) holes .437 dia. drill thru equally spaced on 5.875 p.c.d. straddling centres.

'a'

Rising energy costs and sustainabilityx governance .703 drill 1.75 deep tap .50 npt (1) hole are driving the development of new technologies to improve the performance of buildings. Armstrong answers the challenge with unparalleled pumping efficiency and performance.
c tolerances b a decimals 2 places .010
no. revision date

used on:

s.a. armstron
scarborough

3 places .005

57 45 5.25 6.50

25.0
'b'

'b'

12.5

125

-a.002

The Design Envelope ivs control is available for Armstrongs Series 4300 and 4380 Vertical In-Line pumps as well as Series 4302 and 4382 dualARM pumps. These solutions are available with integrated 5 controller or in a stand-alone configuration (controller mounted separately).
9.12 dia. (ref.)

.002

7.0055 7.0040 dia.

'a' bore

6.12 dia.

The information this drawing is th of S.A. Armstro reproduction in p without written p S.A. Armstrong L prohibited.

3rd ANGLE

25

typical build in g loa d pro le

Design Envelope pumps are designed for

r0.03

20

op era ti n g h ou rs %

15
.002

10

90%
of the time
0
date scale

Most systems operate at less than 60% capacity 90% of the time or more.

best efficiency
operation here
a .002 -b9.50 1.37 0.87 datum

5
0.28

060%
10
number

0
name of part drawn by

clean up if necessary Traditional pumps are designed for .03 x 4 0.31 best efficiency cham operation here.

20

30

40

50

60

70

80

90

100
125 -a.002

ng limited
canada

checked

heating/ cooli n g loa d %

r0.03 max.

Design Envelope ivs pumps reduce pumping costs through variable speed, demand-based operation c .002 consuming only the energy required, based on current system demand. 125 Design Envelope ivs pumps use a combination of optimized impeller size and speed control for energy efficient operation within a given perfor-

2.499 2.497 dia.

1.874 1.877 dia.

0.06 125

'a' bore

6.12 dia.

0.16 mance envelope. The performance envelopes are mapped for the best pump efficiency at 50% of the design flow rate, where variable flow systems oper15 ate most often. This ensures a buildings hydronic pumping system consumes as little energy as possible. It also ensures that the installation meets a shr ae 9 0.1 guidelines requiring 70% energy 2.06 savings at 50% of peak load.

0.81 a .002

1.31 dia.

1.680 0.741 0.736 .09 saw cut

2.530 dia 2.540

b 1.625 dia 1.624

.001

energy savings
A

.002

1.085 ref.

section a - a
3.452dia 3.448 2.380ctrs

0.980 ref.

a
0.750

1.190

rmstrong Design Envelope variable speed technology fundamentally changes the operation of a pump within the larger hvac system. b .003 The variable speed intelligence embedded in the Armstrong Design Envelope ivs controller adjusts chamfer to x 45 the speed of the pump .06 meet the immediate load both ends on the hvac system. This results in the pump responding instantaneously to the system load and drawing only the power required to meet that load.

0.379 0.377

savings
a

up to

70%

scribe mark

0.510 0.505

4.305

b .001

energy savings

6.243 7.68

.75 dia. (6) places.

kWh

kWh

at 100% design flow

at 50% design flow

The reduction in power draw and the resulting savings in energy costs can be dramatic.

NOTES UNLESS OTHERWISE SPECIFIED 1 MACHINE FINISH: BORE 63 OTHER 2 BREAK ALL SHARP CORNERS 1/64 & 3 INSIDE CORNER RADII 1/64 MAX. 4 FRACTIONAL DIMENSIONS TOLERA 5 MAKE FROM P/N 991254-300 3.5" D STRESS RELIEVED HIGH TENSILE ALU
B A 1
NO.
ECO 9156 G.L. JAN.21 2003 3/11/97 GROOVE ADDED AT PUMP END

TOLERANCES DECIMALS 2 PLACES .010 3 PLACES .005

4300 SERI 284TSC, 286T S.A. ARMSTR

USED ON:

REVISION

DATE

SCARBOROUGH

5.250 b .001

2.500 3.400

0.379 0.377

everywhere
2.500

.002

.005

.004

b .005

.400 .32
2.030 2.035dia

.620

installation em Thinkingcost Big Saves savings

b .002

r.33

.106

1.400 2.173 2.500 3.400

2x r.100 .005

Identical Application
0.385 0.380 1.250 3.900 4.742

.002 ull Cost

vertical 30% Less Installed Cost * or in-line 60% Less Life Cycle Cost

NOTE: 1. THE SECTION VIEW A-A IS ROTATED 90 CW. 2. EPDM 1 TO BE VULCANIZED OVER STAINLESS STEEL INSERT 3. EPDM ELASTOMER HARDNESS TO BE 70-DUROMETER TO ASTM D1415 4. MACHINING TOLERANCES APPLY TO THE ENTIRE DRAWING

end suction

View your .187 savings and roi u using real data .002 from your installation. Ask your Armstrong representative.
2 .

r.33

section

identical application

ASTM D1418 EPDM 3.587X2.300X. 428493-003 2 0.011(0.026) Suction SST AISI-304 16GA 3.587X2.300X.0 428493-103 1 0.027(0.058) Guides .260 .063 .170 and PART POSITION MATERIAL DIMMENSIO MASS [kg(lb)] Flo-Trex UNLESS OTHERWISE SPECIFIED: NAME DATE valves cut CASTING TOLERANCE: 0 3 [0 76.2] .031 [0.79] DRAWN SD 6/20/2011 3 7 [76.2 177.8] +.094, -.063 [+2.38, -1.58] your costs by 7 20 [177.8 508] +.125, -.063 [+3.17, -1.58] CHECK GL 6/21/2011 20 100 [508 2540] .125 [3.17] TITLE: reducing the MACHINING TOLERANCE: ANGULAR TOLERANCE: Q.A. 1 Ini X .5 X.X .0310 [0.762] X.X .1 X.XX .0100 [0.254] requirement 3IN. DUAL ARM VALVE SE MFG APP Ini X.XXX .0050 [0.127] X.XXXX .0005 [0.0127] .002 for pipe and ANGLE PROJECTION ENG APP Ini CAVITY NUMBER TO BE AGREED AND 3rd IDENTIFIED ON MULTICAVITY TOOLS COMMENTS: fittings. 4300 ivs 7 . 5hp) 40 The information contained in ( 3 3 10 UNITS OF MEASUREMENT: INCH 3 0 ( 3 2 1 0 7 . 5hp)

vs.

n Base Mounted installation -trex valve.

this drawing is the sole property GD&T to follow ASME of S.A. Armstrong Ltd. Any STANDARD: Standard 14.5 R2009 reproduction inDesign Envelope Sensorless splitpart or whole End suction SURFACE FINISH: withoutImplementing Design Envelope Sensorless Split-coupled written permission of N/A MICROINCHES base mounted VIL IVScoupled vil ivs installation with installation with traditional piping. S.A. Armstrong installation with Suction Guide & Flo-trex valve. Ltd. is USED valve. prohibited. Suction Guide and Flo-Trex ON: 4302, 4382 DUAL ARM PUMPS

SIZE:

DRAWING NO:

B 1:1

428493-003
MASS [kg]:

SCALE:

0.038220

D 4 SURFACES 125 & REMOVE ALL BURRS

ANCE 1/64 Energy DIA Usage UMINUM ROD-6061-T6511

NAME OF PART

Up to 60 % Less Operating Cost

1.00

insta l l a t ion
E D C B A

cost *

2.18

* Costs are normal-

Energy Usage

IES TSC MOTORS RONG LIMITED

CANADA

COUPLING - SPLIT 1.625X1.625 DIA SHAFTS, 2.75 GAP

DRAWN BY CHECKED

ized so no units are shown. For further detail, see Armstrong Value Proposition sheet (doc. #43.135).

D.C.

DATE

10/8/96 FULL

SCALE

Everything included 427735-000

NUMBER

Contents required
Flex connectors Inertia base Remote sensor

A Total Elegant space-saving design D Space Cost Pump Cost E Maintenance B Installation Cost All-in-one pump and vfd solution C Up to 30 % Less Installed Cost

Perfectly matched pumpmotor-control combination No mounting of vfd to wall No re-alignment of shaft and coupling No flexible piping connectors No inertia base or grouting

Labour requirements
Grouting Shaft realignment Wiring to vfd Mounting and wiring of remote sensor

datu

0.28

0.31

.03 x 45 chamfer

how it
125 -a.002 7.0055 7.0040 dia.
date

the sensor within

0.06 125 125 .015 x 45 chamfer

traditional external sensor

r0.03 f 0.002 d

two way control valves

load

0.56 2.198 2.188

t t t t
controls

deep . 2, 042, .703 drill x 1.75 deep tap .50 npt (1) hole

load

load

building height load

chiller
c b a tolerances decimals 2 places .010
revision date used on:

name of part

no.

3 places .005

s.a. armstrong limited

scarborough canada

drawn by checked

Equipped with the Sensorless design feature, Armstrong ivs pumps do not require an external sensor to monitor and control the hvac load.
number scale

n a chilled water system, a buildings temperature controls are connected to control valves that manage the flow rate to the cooling coils (load). As the control valves open for more cooling, the differential pressure across the valve decreases. The ivs controller

reacts to this change by increasing the pump speed to maintain the pressure setpoint. If the control valves close to reduce the cooling output, the differential pressure across the valve increases, and the ivs controller reduces the pump speed to maintain the pressure setpoint.

9.12 dia. (ref.)

'a' bore

6.12 dia.

works
monitor power & speed
tracking power & speed

control head & flow

( P1 ,S1 ) = ( H1 ,F1 ) ( P2 ,S2 ) = ( H2 ,F2 )

program map

controlling head & ow

quipped with the ivs Sensorless feature, a pumps performance characteristic curve (power draw and rpm) and operating curve are pre-programmed into the controller. During operation, the controller monitors the power and speed of the pump and establishes the hydraulic performance and position

of the pumps head-flow condition relative to the system requirements. As the buildings control valves open or close to regulate flow to the cooling coils and maintain building occupant comfort, the ivs Sensorless controller automatically adjusts the pump speed to match the required system pressure requirement at the current flow.

c
A

future
0.379 0.377 1.625 dia 1.624

2.530 dia 2.540

.002 b

.001

2x r.175

.002 a

.002

design flexibility
1.085 ref.

section a - a
3.452dia 3.448 2.380ctrs

0.980 ref.

b .003

Changes to building conditions

chamfer .06 x 45 both ends 6.243

1.190

.75 dia. (6) places.

ith Armstrong Design Envelope variable speed technology the increased 0.750 range of operating performance also reduces the risk of underperformance in the hvac system. As occupant load or building surroundings change, the building load will change as well. A Design Envelope pump will still operate at high efficiency levels and will provide the exact pumping performance that supports the hvac system and keeps costs at a minimum.

.254 j .002 a 75 r.020

7.68

Changes to building occupancy

.210

.040

.046 .046 .040 r.020

.085 .085 .145

105

Armstrong Design Envelope provides building owners with the necessary adaptability to changes that can occur during a buildings operating life. Typically, a buildings load can shift because:

Changes to the building design a

.240 j .002 a
A detail c scale 14 : 1
NO.

NOTES UNLESS OTHERWISE SPECIFIED .040 1 MACHINE FINISH: BORE 63 OTHER 2 BREAK ALL SHARP CORNERS 1/64 & 3 INSIDE CORNER RADII 1/64 MAX. 4 FRACTIONAL DIMENSIONS TOLERA 5 MAKE FROM P/N 991254-300 3.5" D STRESS RELIEVED HIGH TENSILE ALU
TOLERANCES
USED ON:

ECO 9156

G.L.

JAN.21 2003 3/11/97

DECIMALS 2 PLACES .010 3 PLACES .005

GROOVE ADDED AT PUMP END

4300 SERI 284TSC, 286T S.A. ARMSTR

REVISION

DATE

SCARBOROUGH

low - em i s s i on g l a s s

Changes to shade conditions caused by modifications to the buildings surroundings

2.300

2.300

proof
d

2x r.280 2x r.390

2.500 3.400

.400 .32 b

2.500 3.400

r.33 2x r.100 .005

.400 .32 2.173

2.500 3.400

1.400

r.33

section a-a scale 2 : 1 2 .054 c .002

2x r.100 .0

290

section a-a scale 2 : 1

.130

efficiencybased performance selection

.054

NOTE: 1. THE SECTION VIEW A-A IS ROTATED 90 CW. 2. EPDM 1 TO BE VULCANIZED OVER STAINLESS STEEL INS 3. EPDM ELASTOMER HARDNESS TO BE 70-DUROMETER TO ASTM 4. MACHINING TOLERANCES APPLY TO THE ENTIRE DRAWING

.063 .170 .260

428493-003 428493-103 PART

2 .002
1

.054

4300 DESIGN ENVELOPE COMPOSITE CURVES

c .002 The information contained in this drawing is the sole property of S.A. Armstrong Ltd. Any reproduction in part or whole.170 .063 without written permission of S.A. Armstrong Ltd. is prohibited.

detail d scale 4 : 1

3rd ANGLE PROJECTION

CAVITY NUMBER TO BE AGREED AND IDENTIFIED ON MULTICAVITY TOOLS

CASTING TOLERANCE: 0 3 [0 76.2] .031 [0.79] 3 7 [76.2 177.8] +.094, -.063 [+2.38, -1.58] 7 20 [177.8 508] +.125, -.063 [+3.17, -1.58] 20 100 [508 2540] .125 [3.17] MACHINING TOLERANCE: ANGULAR TOLERANCE: X .5 X.X .0310 [0.762] X.X .1 X.XX .0100 [0.254] X.XXX .0050 [0.127] X.XXXX .0005 [0.0127]

UNLESS OTHERWISE SPECIFIED:

2 1 POSITION

ASTM D1418 EPD SST AISI-304 16 MATERIAL

DRAWN

NOTE: 1.CHECK SECT THE 2. EPDM Q.A. 3. EPDM E MFG APP 4. MACHIN ENG APP

UNITS OF MEASUREMENT:

.290
500

.260
3

STANDARD:

.130

In ace-online, performance envelopes and related pumping4equipment can be selected easily by moving.054 the cursor across the chart. Visit the live tool at aceonline.armlink.com

Standard SURFACE FINISH: N/A MICROINCHES USED ON: 4302, 4382 DUAL ARM PUMPS

INCH

GD&T to fo 14.5 R2009 42849

COMMENTS

42849

PAR

350 hp
1 c .002

1250 hp
The information contained in this drawing is the sole property of S.A. Armstrong Ltd. Any reproduction in part or whole without written permission of S.A. Armstrong Ltd. is prohibited.

head (feet)

detail d scale 4 : 1

3rd ANGLE PROJECTION

CAVITY NUMBE IDENTIFIED ON M

CASTING2TOL 0 3 [0 76.2] 3 7 [76.2 17 7 20 [177.8 20 100 [508 MACHINING X.X .0310 X.XX .010 X.XXX .00 X.XXXX .00

UNITS OF M

STANDARD

SURFACE F

USED ON
3

1 hp

4
The combined family of Design Envelopes accommodate a wide range of performance conditions.

ow (usgpm)

50,000

benefits
Reduced energy consumption leads to substantial operating savings

b u il din g ow ner s
Lowest lifecycle costs Reduced energy consumption leads to substantial operating savings Green building incentives and rebates available in most regions Demand-based variable speed leads to improved occupant comfort Selection methodology provides future proofing against changing building loads Selection methodology prevents oversizing of equipment

Broad range of performance leads to reduced iterations of pump selection

des ig n eng ineer s

Broad range of performance leads to reduced iterations of pump selection Energy-saving solution reduces hvac operating costs Contributes to leed certification Improved pumping efficiency and control leads to reduced carbon footprint Fewer components and reduced wiring means simpler hvac system drawings ivs Sensorless technology means fewer components to select

con tr a ctor s
Faster installation & start up
Less floor space required Fewer peripheral components Reduced costs for pipe and pipe installation No requirement for concrete pad Fewer components to install Faster installation and commissioning

design envelope ivs pump range

ind o o rs
4300

o u tdo o r s Integrated to 125hp

Integrated to 350hp Standalone 400hp 1250hp ind o o rs

4302

o u tdo o r s Integrated to 100hp

Integrated to 100hp

ind o o rs
4380

o u tdo o r s Integrated to 7.5hp

Integrated to 7.5hp

ind o o rs
4382

o u tdo o r s Integrated to 7.5hp

Integrated to 7.5hp

o ut d oor s er ies
Armstrong Design Envelope ivs pumps are available for outdoor applications in Series 4300, 4380, 4302, and 4382 up to a maximum of 125hp (90kW).
Rated for ul Type 4x with tefc motor standard. Epoxy coated electronics to protect against condensation within the controls. Stainless steel backplate prevents corrosion between the backplate and the heat sink. Equipped with stainless steel overhead weather shield this protects the lcp keypad from uv rays, prevents the unit from overheating if exposed to the sun, and prevents accumulation of ice on sensitive areas.

toronto
23 bertrand avenue toronto, ontario canada m1l 2p3 +416 755 2291

buffalo
93 east avenue north tonawanda, new york u.s.a. 14120 -6594 +716 693 8813

1 hp

350 hp

birmingham
heywood wharf, mucklow hill halesowen, west midlands united kingdom b62 8dj +44 (0) 8444 145 145

Contact us at: +416 755 2291 armstrongintegrated.com/DE View your savings and roi using real data from your installation. Ask your Armstrong representative.

manchester
wenlock way manchester united kingdom m12 5jl +44 (0) 8444 145 145

bangalore
#59, first floor, 3rd main margosa road, malleswaram bangalore, india 560 003 +91 (0) 80 4906 3555

shanghai
no. 1619 hu hang road, xi du township feng xian district, shanghai p.r.c. 201401 +86 21 3756 6696

a r m s t r o n g i n t e g r at e d established 1934

a r m s t r o n g i n t e g r at e d . c o m

tm