Sl.No.

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Features
Process Control Entry Anode Change Schedule Tapping Schedule Master Schedule Anode Covering Beam raising activity capturing along with compliance Alf3 Schedule 24hr ACD Anode Skip Unplanned Anode Change Unplanned Alf3/Beam Raising Automation of Anode change & Beam Raising Tracking of wrong entries Work Schedule Compliance Work Schedule generation Shift Worklist Export of data & graphs Quality data & Analysis Six Sigma Tool & SPC analysis Dashboards Metrics Trend,Summary & Average Analysis Alumina Movement tracking Potwise Production Rodded Anode inventory, bath inventory, alumina inventory Bath Correction planning & compliance Weighbridge Application Enhanced relaibility Silo Level(FTP/Storage/Primary Silo) FTP/AHS Process parametres Alarms & Alerts through email Pending Activities Breaker/Feeder Change Downtime Notification Employee Productivity provision Automatic Production & Consumption booking PTM Realtime RCA/FTP/AHS Realtime RCA Automatic Notification through CBM Scrap Management WIP Tracking Metal Transfer Relining Activities & Consumption Startup material Consumption

PMIS
Not in use Not in use only data only data OLAP application Not in use

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Startup Normalization Parameters Startup preheat data capture to enable proper handover Automatic generation of measurement Schedules Ladle Cleaning Service Bath Analysis report integration Advance Tapping provision & tracking Shift Communication Pot parameters through GAMI Anode effect frequency and duration logs and reports Energy Consumption Automatioc detection of mushrooming Automation of Critical Pots Analysis of potline process parametres Setvoltage corelations Excess Alf3 Corelation Metal/Bath Corelation Work Volt Vs Bath temp corelation Metal Level Vs Feeding quantity corelation Bath Temp Vs Work Volt corelation Purity Fe/Si Corelation Production Purity Vs CE Corelation Power Vs Work Volt Vs AEF corelation Prod Vs Excess Alf3 corelation Excess Alf3 addition corelation Fluoride addtion Vs Noise Vs alumina corelation Noise Vs Bath Temp Vs Excess Alf3 corelation Si Fluoride Vs Avg Volt Corelation Prod Age VsCE Vs Noise corelation Quality Trend Quality Regression Analysis Purity of Plant Performance of equipments Potline analytical reports Daily Parametres Online support for Marketting Dept Shift Exception report Flash Report Tracking of duplicate record through flag Actual Vs Planned tapping and devialtion tracking through flag Dynamic Screen customization Analytical tools Detection of anoidic problem Automatic/manual downtime capture for all potline equipments PTM Utilization report

In excel Not in use Not in use

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Capturing Running hours of equipment Auto notification in SAP Maintenance Data Accuracy Single source for potline data Availability of lab data to potline officials automatically Historical Analysis of all potline data Asset Management Report Spares management through local store Capturing of pot and pot controller maintenance activities Dashboard on Pot status Provision for filtering data as per the user requirements Option to save as favourities available Role based authorisation User manual and documentation

AMPLA