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Youneedtoconfirmthatyouhavethewiringinplacetofittheelectricsfirstofall. Todothis,firstopenbothfrontandreardoorsoneithersideofthecar,andthenremovetherear mostbungcontainingthedoorwiringfromthecarbody.
Theplugintheabovepictureisthemainloomplugfromthemanualwindowwiringloominthe door.Youneedtochecktheplugthatthisispluggedinto.
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Thishowtoguidecoverstheinstallationofrearelectricwindowsthathavethewiringinplace already.
Whatyouneedtodotheconversion
1. 2. 3. 4. 5. Theelectricrearwindowregulators Bothreardoorloomswithelectrics Gearsurroundswitches(forfrontandrearwindows) 2xrearelectricwindowdoorswitches 10xrivets
Toolsyouneedtodotheconversion
1. 2. 3. 4. 5. Rivetingtool(essentialtorivettheregulatorinplace) Drill,andvariousdrillbits(todrillouttheoldrivets) Varioustorxbits(requiredtoremovevariouspartswithtorxbolts) Phillipsscrewdrivers Magneticpickuptool(comesinhandyifyoudropabolt!)
Howtodotheconversion
Firstofall,removethecointraybyliftingthebackofitup,andslidingoutfromthegearsurround. RemovebothofthePhillipsscrewsandliftoffthegearsurround.Removeboththegreenandblue plugsandthenfitthenewelectricwindowswitchesinplaceoftheoldones,andrefit...Itshould thenlooklikethis:
All4oftheelectricwindowswitchesshouldlightupwhenyouturntheignitionon.
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Thenextthingtodoisopenthereardoor,andthenimmediatelyremovethetorxscrewholdingin thedoormicroswitch:Thiswillstopitworking,andthus,notleavethealltheinteriorlightson killingyourbattery!! Thenopenthefrontdoor,pullthebungoutandremovetheplugconnectingthereardoortothe carswiringloom
Thenyouneedtoremovethetweetersurround,electricwindowswitchblankandtheroundbung fromthedoorhandle(pictakenafterconversiondone):
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Thetopofthedoorcardisheldinplacebyafittingthatattachesitselftothedoorshellbetweenthe windowalongthetopofthedoorarea.Toreleaseit,justknockthedoorcardupwardsanditwill releaseandliftawayfromthedoorlockbutton. Ifyouhavedoorcourtesylights,youwillneedtoremovethetwosmallblackPhillipsscrewsfrom behindthedoorcardholdingthetraybinin.Oncetheseareremoved,thewiringcanbe disconnectedfromthecourtesylightandthedoorcardcanthenbemovedoutoftheway. Youshouldnowhavesomethingresemblingthis:
Pleasenotethatthepictureaboveshowsthedoorhandleandspeakerremoved,andthemembrane liftedoutoftheway.Iforgottotakeapicbeforethisstage...sorry! Nowliftthemembrane,andthenrollitupthedoorasinthepicaboveandtapeitinplace.Remove thedoorhandlebyslidingittowardsthecarandthenremovingandslidingitoffofthebar.Also removeandunplugthespeaker.Yourdoorshouldnowlooklikemineabove! Nextstep,beforedoinganythingelseistotapethewindowinplace!Whenyouremovethewindow regulatoritwilldropotherwise.Sotapeitwell,asyoudontwantitlandingonyourhands. Nowthefunbegins. Drilloutthe6rivetsholdingthewindowregulatorinplace.Oncetheseareremoved,thewindow regulatorjustslidesoutoftherunneralongthebottomofthewindow,andwillthencomestraight outofthecardoorviathebigholeinthebottom.
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Nowtheregulatorhasbeenremoved,youneedtoremovethewiringloominthedoor.Theloomis heldinplacebytwothreadedblocksalongthebottomofthedoor,andbyseveralplasticclipswhich locateintothebody.Undoallofthese,andpushthegrommetholdingthedoorcardelectricsback intothedoorandfeeditallthrough. Younowneedtoremovethecentrallockingmotorplug.
Youshouldnowhavetheentirewringloomunpluggedandunclippedinsidethedoor.Pushthe grommetthroughthefrontofthedoorandthenfeedallofthewiringout.
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Nowfeedthenewwiringloombackin,makingsureyoufeeditinthecorrectplaces.Pushthe sealingbungbackinplaceinthefrontofthedoor,andmakesureitssealingflat.Thenfeedthe wiringforthedoorhandleelectricsoutoftheholeanddothesamewiththegrommettheretoo. Nowthehardtask:Youneedtofittheredtabbedplugbackonthedoormodule.Thiscanbereally fiddly,butessentiallyallyouneedtodoislocateit,thenclosethetabandthatwillloweritontothe connectorandmakethesealforyou. Liftthemodulebackup,andatthesametime,youneedtolocatetheclearconedbungontothe modulesleverasyouliftitup.YoullseewhatImeanwhenyoudoitfrominsidethedoor.Itriedto takeseveralpicsofit,butthelightingandblurrypicspreventedit. Refitthethreetorxboltsthatholdthemodulein,tightenthetoprunnertorxbolt,andalsorefitthe lowerrunnerbolt.Thenconnectalltheplasticclipsbackintoplaceinsidethedoor,andcheckthe loomisntsnaggedoratriskofgettingdamaged. Nowfeedintheelectricwindowregulator,andfittheslideontothebottomrunnerofthewindow. Connecttheplugfortheelectricwindowmotor,andthenquicklyfittheelectricwindowswitchfor thedoorandadjustitsotheholeslineup.Poprivettheregulatorinplace,andthentestits operationupanddownfullytomakesurenothingsticksandallisok. Onceeverythingworksfitthedoorhandlepullerandrefitthemembraneandtapeupanytearsto preventanymoisturegettingintothedoorcard.Thenrefitthedoorcardandwindowtrimpiecein thereverseofremoval,andfitthe25mmgrommetintotheholefromwherethewinderusedto comeoutofthedoor. Thefinisheditemshouldlookmuchlikethis:
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