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I/O Overview - Pluto
lD: Connection lor identiher, which has a unique lD number that can be read by the system.
l.. Salety inputs (24 vDC) that are individually secure. This means that complete salety can be achieved with
only one input if Jokab Safety dynamic safety components are used.
Otherwise two inputs are required lor each salety lunction.
lO.. l/O that can be used lor salety inputs or signal outputs, e.g. to indicate or control lunctions that are not
saletyrelated. For lO.. as salety inputs, reler to l..
O0, O1: Failsale relay outputs that are individually lailsale and individually programmable.
O2, O3: Failsale transistor outputs (24 vDC) that are individually lailsale and individually programmable. lntended
for electro-mechanical components such as contactors and valves.
O4, O5 Failsafe relay outputs that are individually failsafe and individually programmable.
IDFIX
IDFIX
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Type: BT50
A1 X4
24VDC
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Both a lamp and a pushbutton can be connected to the same terminal. This function
is lor resetting salety devices and to reduce the number ol l/Os used.
The Pluto A20 has a current monitoring lunction. lO16 and1? can monitor that a lamp
is intact. The lamp is only considered to be intact if sufcient current is being drawn from
the output.. One application is muting lamps (salety device bypass). However, according
to EN 614961:2004 there is no longer a requirement to monitor muting lamps.
Examples of connector expan-
sion
Reset button that uses the combined input and output facility
Resetting with a lamp
Input connection
The system ollers solutions lor both single and twochannel salety devices. ln order to monitor wiring
short-circuits it is possible to use up to three different dynamic signals and static voltage (+24 V) to
supply the inputs. The inputs are then programmed to only accept one of the signal types.
ln a twochannel system both channels will be measured, using two dillerent signals. The system will
thereby be able to detect a short-circuit between the channels.
ln a single channel system the dynamic signal is modihed at each sensor. A shortcircuit between the input
and the output of the sensor will be detected at the Pluto input. Category 4 can thus be achieved by using
only one channel and one input.
Two-channel system Single channel dynamic system, category 4
lnput connection alternative in accordance with category 4 EN 9541/EN lSO 138491.
Emergency
stop with
Tina
Emergency
stop with
Tina
Spot light
beam
Eden sensor
input/output
(Current monitoring)
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Technical data - general
Manulacturer: 1OKAB SAFETY AB, Sweden
Colour: Black and beige
Operating voltage: 24V DC 15%
lnstallation: 35 mm DlN rail
Electrical insulation: Category ll in accordance with
lEC 610101
Salety category: Cat. 4 in accordance with
EN 954-1
SlL 3 in accordance with
EN 61508/EN 62061
Failsafe inputs I & IQ
Type:
Current at 24 V
Max. overvoltage
+24 v (lor PNP sensors), lO
also congurable as non-failsafe
outputs
5.1 mA
2? v continuous
Failsafe transistor outputs Q
Output voltage:
Output voltage tolerance:
Max. current:
24 VDC
Supply voltage - 1.5 V at 800 mA
800 mA
Failsafe relay outputs Q
Max. voltage
Max current
250 V AC
1.5 A
Non-failsafe outputs Q
Type:
Max. current/output:
Transistor +24V, PNP "open
collector" also congurable as
failsafe inputs
800 mA
Indication
input/output LED
Display:
1 per l/O (green)
?segments, 2 characters
Pluto databus
Max number of Pluto units on
the databus:
Databus type:
Databus speeds:
Databus cable length:
32
CAN
100, 125, 200, 250, 400, 500,
800, 1000 kb/s
Up to 600 m
150 m at 400 kb/s
AS-i databus
Master prohle:
Number ol slave units:
Databus operation:
M2
31/62
Master
Safety monitor
Safety monitor & slave
Temperature
Ambient temperature:
Storage and transport:
10C to +50C
25C to +55C
Response times
Dyn. A or static input to relay
output:
Dyn. A or static input to
transistor output:
Dyn. B or Dyn. C input to
relay output:
Dyn. B or Dyn. C input to
transistor output:
Software setting "NoFilt".
ASi databus to relay output:
ASi databus to transistor output:
<20.5 ms + program exec. time
<16.5 ms + program exec. time
<23 ms + program exec. time
<19 ms + program exec. time
5 ms shorter response time on
l & lO inputs
<33 ms + program exec. time
<29 ms + program exec. time
Additional Response times
Databus between Pluto units
Databus between Pluto units
on error
10 ms
1040 ms
Enclosure classication
Enclosure:
Connection terminals:
lP 40, lEC 60 529
lP 20, lEC 60 529
Technical data - type-specic

Pluto A20
20 I/O
Current monitoring
Pluto B16
16 I/O
Non-failsafe outputs
Pluto B20
20 I/O
Article number/ordering data: 200?003 200?00? 200?006
Failsafe inputs 8 (l0..l?) 8 (l0..l?) 8 (l0..l?)
Failsafe inputs or non-failsafe outputs 8 (lO10..lO1?)
Max total load 2.5 A
8 (lO10..lO1?)
Max total load 2.5 A
8 (lO10..lO1?)
Max total load 2.5 A
Analogue inputs 1 (l5) 0..2?v 1 (l5) 0..2?v 1 (l5) 0..2?v
Failsafe relay outputs 2 (O0..O1) 2 (O0..O1)
Failsafe transistor outputs 2 (O2..O3) 2 (O2..O3)
Current monitoring 2 (lO16, lO1?) 01.0 A
10%

Pluto databus

AS-i databus
Own current consumption 100 mA 100 mA 100 mA
Pecommended external luse: 6 A 6 A 6 A
Dimensions (w x h x d) 45 x 84 x 118 mm 45 x 84 x 118 mm 45 x 84 x 118 mm
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Pluto S20
20 I/O
Non-Pluto databus
Pluto B46-6
46 I/O
Pluto S46-6
46 I/O
Non-Pluto databus
Pluto AS-i
AS-i databus
200?005 200?015 200?016 200?010
8 (l0..l?) 24 (l0..l?, l30..3?, l40..l4?) 24 (l0..l?, l30..3?, l40..l4?) 4 (l0..l3)
8 (lO10..lO1?)
Max total load 2.5 A
8 (lO10..lO1?)
Max total load 2 A
8 (lO20..lO2?)
Max total load 2 A
8 (lO10..lO1?)
Max total load 2 A
8 (lO20..lO2?)
Max total load 2 A
4 (lO10..lO13)
Max total load 2 A
1 (l5) 0..2?v 3 (l5) 0..2? v 3 (l5) 0..2? v 4 (lO10..lO13) 0..2? v
2 (O0..O1) 4 (O0..O1 & O4..O5) 4 (O0..O1 & O4..O5) 2 (O0..O1)
2 (O2..O3) 2 (O2..O3) 2 (O2..O3) 2 (O2..O3)

100 mA 150 mA 150 mA 100 mA

6 A 10A 10A 6 A
45 x 84 x 118 mm 90 x 84 x 118 mm 90 x 84 x 118 mm 45 x 84 x 118 mm
The terminal blocks are detachable without needing to disconnect the wiring.
The units are assembled with a gap of at least 5 mm.
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PLUTO ACCESSORIES
Name Article no. Explanation
Gate-P1
Pluto Gateway
Probus
Gate-C1
Pluto Gateway
CANopen
Gate-D1
Pluto Gateway
DeviceNet
200?0?0
200?0?1
200?0?2
Gateway for two-way communication between Pluto databus
and Probus.
Gateway for two-way communication between Pluto databus
and CANopen.
Gateway for two-way communication between Pluto databus
and DeviceNet.
Gate-E1
Pluto Gateway
Ethernet
200?0?3 Gateway for two-way communication between Pluto databus
and Ethernet.
IDFIX-R
IDFIX-RW
IDFIX-DATA
200?020
200?021
200?023
ldentihers - to give Pluto an address. Pead only.
ldentihers - to give Pluto an address. Programmable. Pead/write.
ldentihers - lor Pluto ASi (storage ol salety codes)
R-120 200?022 Terminating resistor for Pluto databus.
Operator's panel 200?025 HMl display 4x20 LCD Graphic. NlOP (Exor)
200?028 HMl soltware Designer 6
200?029 HMl programming cable
Pluto Manager 200?040 Programming tool for Pluto including function blocks.
Can be downloaded from www.jokabsafety.com
Pluto program-
ming cable
200?056 For loading PLC programs and monitoring.
Databus cable 20?030
20?031
CAN-Bus cable yellow 2 x 0.50 mm

CAN-Bus cable purple 2 x 0.50 mm

halogen-free
Absolute
encoder
200?036 Absolute encoder model PSA 59? (single turn)
Absolute
encoder
200?03? Absolute encoder model RSA 698 (multi turn)
200?038 Cable lor absolute encoder nitronic LiYCY 12 x 0.25
200?039 Connector lor absolute encoder PSA 59?
200?05? Pluto communications cable for operator's panel
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Step by step
Step 1
I/O conguration
The inputs and outputs are congured depending on what they are connected to, static or dynamic signals,
inputs and/or outputs, etc.
Step 2
Dening variables
The variables in the system are: inputs (l), outputs (O), auxiliary memories (M), global auxiliary memories lor
databus communication (GM) and registers (R). The names of the variables can be changed as required
instead of the default variable names used in the PLC program.
Step 3
Ladder programming
The programming language used in Pluto contains function blocks, certied by TV Rheinland, with solutions
for the most common safety functions. The function blocks can be used in conjunction with standard ladder
instructions. The programming language has a full instruction repertoire, similar to standard PLCs on the
market, including timers, arithmetic functions, sequential programming set, etc.
Pluto Manager
Programming a project
Step 1
Step 2
Step 3
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TC1RTI
Q In1
In2
Reset
Test
IndReset
TCfault
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Internet support - Pluto
List of standards and special function blocks for Pluto Manager
Blocks in the standard library (func05):
1. Two-channel function with input for start
2. Two-channel function with test input
3. Twochannel lunction with test and reset inputs, and
reset indication.
4. Two-channel function with simultaneous requirement.
5. Single channel function with input for start.
6. Single channel function with start and test inputs.
?. Single channel lunction with reset and test inputs.
8. Two-channel function with max. time limitation
(equivalent to JSHT2). Time begins to count down
when both inputs are activated.
9. Two-channel function with max. time limitation
(equivalent to JSHT2). Time begins to count down
when one of the inputs is activated.
10. Single channel pulse function, e.g. for timed reset.
11. Two-channel pulse function, e.g. for timed reset.
12. Two single channel bypass connection functions with
max. time limiting.
13. Single channel bypass connection lunction with max.
time limiting.
14. Two-channel bypass connection function with max.
time limiting and simultaneous requirement.
15. Two-channel safety function with max. time
limited bypass connection.
16. Two-hand control.
1?. Counter which counts up to preset value.
18. Counter which counts down from preset value to 0.
19. Oll delay.
20. Muting lamp_O16.
21. Muting lamp_O1?.
22. Muting lamp W_O16. With possibility to set the
power level in Watts.
23. Muting lamp W_O1?. With possibility to set the
power level in Watts.
24. Light curtain with single cycle operation.
25. Light curtain with single cycle operation and reset
selection.
26. Multiplication.
2?. Division.
Other function blocks
1. Safety absolute encoder.
2. Electronic cam.
3. External communication.
Special function blocks:
1. Program library with program block for eccentric
shaft presses.
2. Custom special blocks can be made available.
Our web site has a section dedicated to Pluto custom-
ers, offering continuously updated product support. The
Pluto customer site ollers:
Email support directly linked to our Pluto specialists
Hardware manuals
The Salety Manual, with the most important salety
requirements
Programming manual
Gateway manual
Function block descriptions
Common questions and answers
Pluto Manager installation hle, programming tools
Pluto OS, hles to update system soltware
Conhrmation ol compliance
The safety designer has complete freedom to program the safety functions or to use TV-approved pre-dened safety
function blocks.
Function block example
TC1RTI
Two-channel function with test and reset
inputs, and reset indication.
ln1 and ln2 are salety inputs, to which the
safety device outputs are connected.
Test is a condition that must be true at the
moment of switching on, and can be used
for monitoring external components. Test
must be true before the Reset input closes,
i.e. the function block cannot be initiated
by Test.
Reset is a supervised reset input and
must be activated (positive ank) after the other inputs have
activated for the function output to be activated.
The lndPeset output is activated when the lunction block is 0
and ashes when the function block is ready for resetting.
The TCfault output is activated in the case of a two-channel
lault, i.e. il the lunction block is activated and only one ol ln1
and ln2 opens and closes.
Description
The function block acts as a conventional two-channel safety
relay with dual and supervised inputs (ln1, ln2).