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Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules
Troubleshooting Training
PROFIBUS Family
3
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
2 3 4 5 6 7 8 31 3 4 2 1 1
DCS
PROFIBUS PA
PROFIBUS DP PROFIBUS PA
6 7 8 31
PA coupler PA link
Author / Title of the presentation
PROFIBUS-DP/PA
Specification by 13 industrial firms and 5 university institutes 1988 German DIN Standard 19245 1996 European Fieldbus Standard EN 50170 2000 International Standard IEC 61158
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
IEC 61158 communication RS485 physic or fiber optic max. 12 MBaud IEC 61158 communication
Profile PROFIBUS-PA current supply over bus IEC 61158-2 physic 31,25 KBaud
Per PROFIBUS DP Master system max. 125 DP slaves OLMs (Optical Link Module) for wide distances with high EMC stability Electrical networks can be extended by means of repeaters (segments)
max. 32 DP slaves per
Coupler RS485iS
Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Repeater 1,200 m
segment
RS485iS couplers for intrinsically safe PROFIBUS DP in EX areas PROFIBUS PA for direct connection of field devices with power supply via bus
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Cyclic Data Exchange between PLC and Slave Devices GSD Configuration Diagnosis
> 90%
Time
DP-V0
field decice
DP-V1 extension: Acyclic Data Exchange between PC or PLC and Slave Devices Integration within Engineering: EDD and FDT Portable PLC Software Function Blocks (IEC 61131-3) Fail-Safe Communication (PROFIsafe) Alarms
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Master (class 2)
Engineering tool for commissioning and parameter settings of the slaves Acyclical data exchange with the slaves Active with a low priority
SPS
Master (class 1)
Master (class 2)
Parameterized time behaviour of the bus and defined reaction times of the slaves are permanently guaranteed!
Master class 1 Master class 2
cyclic
acyclic acyclic
cyclic
1 t
2
PROFIBUS DP
PROFIBUS PA
Slave 1
Slave 2
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Bus master (Class 1 Master) needs the technical data of the attached field device.
The GSD file describes the general and device specific communication characteristic of a PROFIBUS device: sheet
Supported transmission rates Length of the transferred I/O data Type of the field device (compact slave, modular slave)
ion urat nfig s - Co Bu
PROFIBUS Configurator
SPS
PROFIBUS
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules
Troubleshooting Training
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
To create hierarchy in the network, PROFIBUS defines 2 types of stations: active (masters) and passive (slaves).
master
0 1 0 1 0
commands
0 1 0 1 0
slave
responses
network
At least 1 master is mandatory. PROFIBUS networks allow multiple masters. In total 127 stations can be addressed (masters + slaves).
Communication Medias
12
MBP-IS 2-wire CU-cable with the option for power over the bus and Ex-protection
Agenda
PA Devices PA Devices
Encoder Encoder
SEMI SEMI
PROFIsafe, Time Stamp, Redundancy, etc. PROFIsafe, Time Stamp, Redundancy, etc.
IEC 61158/61784
Descriptions (GSD, EDD) Descriptions (GSD, EDD) Tools (DTM, Configurators) Tools (DTM, Configurators)
PROFIBUS DP
Fiber Fiber Optics: Optics:
Glass Multi Mode Glass Multi Mode Glass Single Mode Glass Single Mode PCF // Plastic Fiber PCF Plastic Fiber
FDL + DPV0...V2
Physical Layer
Manchester Bus Powered Manchester Bus Powered Low Power Low Power Intrinsic Safety Intrinsic Safety
Integration Technologies
App. Profiles II
PROFIdrive PROFIdrive
Communication Medias
PROFIBUS Family
sending listen
0 1 0 1 0
1 43
117
T
5
listen listen
Devices are addressed through a network address (0..126). Devices are coupled in parallel to the bus. Devices can be hot swapped and position does not matter. Each segment is terminated at both end with an active termination Spurs should be avoided as length is very limited
Single Repeaters
Agenda PROFIBUS Family
PROFIBUS Hubs
Segment 1
Communication Medias
Stations
Backbone
Segment 2
Classic Topology
Agenda PROFIBUS Family Communication Medias
Coupler
Ring Topology
Wireless gateway
Wireless gateway
Segment
Wireless DP Device
Wireless PN Device
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
RS 485 RS 485
glasvezel coupler glasvezel coupler
RS 485
RS 485
coupler
RS 485
coupler
RS 485
RS 485
1.0
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
PROFIBUS offers the user the possibility to choose from 10 transmission speeds (RS 485).
9,6 19,2 45,45 93,75 9,6 19,2 45,45 93,75 187,5 500 1500 3000 6000 12000 kbps 187,5 500 1500 3000 6000 12000 kbps
Remarks: The transmission speed determines the maximum cable length and vice versa. The transmission speed has to be set identically at all the masters on the same bus. Most slaves detect the baudrate automatically. Because of economic and technical reasons some products do not support all transmission speeds. Some older products do not support 45,45 kbps.
2.1
1200
1200
1200
1200
1000
400
200
100
100
100
3940
3940
3940
3940
3280
1310
656
328
328
328
3 baudrate transitions in which the cable 3 baudrate transitions in which the cable length reduces with more than 50 %. length reduces with more than 50 %.
2.1
Service-, diagnosis- and programming tool Masters (class 1) Slaves (total 123 or 124) Address for: Set Slave Address Broadcast address
Most configuration tools block address 0 and 126 for slaves. Address 126 is a default address for slaves with software address settings. Address 127 is a broadcast address (only visible with a busmonitor). Maximum 124 DP slaves per bus!!!!!!!
2.0
Max 30 Stations
Max 31 Stations
Segment 1
Segment 2
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules
Troubleshooting Training
Controller (Master)
7
Remote IO
DPV0 .. 2
6 5 4 3 2 1
Link
Gert
PROFIBUS PA
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
24 V
+
DCS/PLC
PROFIBUS DP
Junction Box
DP/PA-Link
Segment PROFIBUS PA
Coupler Redundancy
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Bus termination Automatic bus termination
PROFIBUS DP
Coupler-Redundancy
M
IM 153, redundant
AFS
PA Ring Redundancy
PROFIBUS DP
Coupler-Redundancy
M
IM 153, redundant
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Short-circuit or wire break on trunk line
DP/PA Link
M
PROFIBUS PA
PA Junction Box
Junction Box
Automatic Termination
Automatic bus termination enables unique online changeability
Agenda PROFIBUS Family Communication Medias Topologies
Bus termination Automatic bus termination
FF Link
PROFIBUS PA
AFD
AFD
AFD
AFD
AFD
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules
Troubleshooting Training
Installation rules
30
PROFIBUS is digital communication, not 4-20mA Ground at both end Ungrounded shield has no effect
Installation rules
31
Power Lines
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Digital communication is sensitive to power lines Watch out for cable runs in trays Respect distances for air separation
Installation rules
32
Installation rules
33
Wiring and cable termination is critical Wrong component selection leads to bad installation Take environment in account (humidity, sunlight)
Troubleshooting
34
You cannot use the multimeter, this is digital comm. Specific tools are required
Cable Tester
Oscilloscope Analyzer
Find wiring errors such as short circuit Identify missing termination and EMC Capture error messages and find the source of your system shutdown Cost and time saving by using the right tools!
Troubleshooting - Oscilloscope
35
Good signal
Agenda PROFIBUS Family Communication Medias Topologies Cable length Devices Rules Installation Rules Troubleshooting Training
Missing termination
Troubleshooting - Analyzer
36
Training
37
Benefits
Avoid basic errors that cost time and money Quality assurance for design and commissioning Faster project delivery Better installation, longer operation
Certified by
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