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1 CALCULATIONS ACCORDING TO EN81 ................................................................................ 2 1.1 1.2 2 EN81...................................................................................................................................... 2 CHECK THE MAIN PROJECT DATA .............................................................................................. 2
CALCULATION ......................................................................................................................... 2
2.2 2.3
2.1.1 2.1.2 2.1.3 2.2.1 2.2.2 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.4.1 2.4.2 2.4.3 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 2.6.1 2.6.2 2.6.3 2.6.4 2.6.5 2.6.6 2.7.1 2.7.2
Shaft head and Shaft pit.................................................................................................. 2 Dialog Shaft head and Shaft pit ...................................................................................... 2 Refuge Space ................................................................................................................. 5 Dialog car Area ............................................................................................................... 5 Changing the car size ..................................................................................................... 7 Guide rails ....................................................................................................................... 7 Weights ........................................................................................................................... 7 Car .................................................................................................................................. 9 Counterweight............................................................................................................... 15 Guide rail data............................................................................................................... 16 Checking Report ........................................................................................................... 18 Dialog Counterweight Calculation................................................................................. 19 Alterable Values............................................................................................................ 20 Changing Values........................................................................................................... 20 Roller Arrangement....................................................................................................... 21 Rope.............................................................................................................................. 21 Grooving Consideration ................................................................................................ 23 Load Conditions ............................................................................................................ 25 Developed view............................................................................................................. 27 Rope Pulleys ................................................................................................................. 27 Detailed rope Forces..................................................................................................... 28 Checking Report ........................................................................................................... 29 Dialog Cylinder.............................................................................................................. 30 Cylinder data................................................................................................................. 30 Base of Cylinder............................................................................................................ 32 Wall Thicknesses .......................................................................................................... 33 Buckling / Pressure ....................................................................................................... 34 Checking Report ........................................................................................................... 34 EN81 Components Report............................................................................................ 35 Common Report............................................................................................................ 36
2.4
2.5
2.6
CYLINDER.............................................................................................................................. 30
2.7
RESULTS............................................................................................................................... 35
3 4
4.1.1
EN81 Calculation
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Calculations according to EN81 DigiPara GmbH
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European norm for the construction and installation of traction and hydraulic elevators.
Important information:
We cannot guarantee that all calculation results in LIFTdesigner are according to EN81 will be 100% correct, especially regarding to the user defined components as well as for the standard components, if the layout and size does not match to the parts that are used later on for the construction of the elevator.
1.2
Before you run the calculation of the elevator project, you should first check whether all relevant information for the elevator was entered correctly and is complete. Relevant information is the shaft and cab data for example as well as the weights. This information can be edited in the Main project data... dialog (Calculation Main project data). If you run the calculation on the basis of wrong information, you will receive invalid calculation results.
2 Calculation
The term calculation refers to all technical calculations and geometric verifications that are necessary for the planning and construction of the elevator. The approach to this subject is systematically.
The dialog shows information according to the current shaft configuration. If a value causes an error in the calculation, it will be marked in red and the error needs to be fixed.
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Calculations according to EN81 DigiPara GmbH
1BCalculation
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Possible errors and corresponding solution proposals: The shaft head is to small Change the car roof height Change in: In the drawing or under Main project data. In the drawing or in the dialog In the drawing or under Main project data, Car item In the drawing or in the dialog
The shaft pit is to small Change the platform height Change the bottom run by Change the shaft pit height In the drawing, the dialog or by changing the relevant platform values in the Properties docking window. In the drawing or in the dialog In the drawing or in the dialog The additional travel value is to small Change the value run by top or run by bottom In the drawing or in the dialog
The changes to these values can cause additional errors that need to be fixed, until the calculation shows no errors.
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DigiPara GmbH Calculations According to EN81
2.2
The most influencing factor of the car calculation is the number of passengers for the payload.
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Calculations according to EN81 DigiPara GmbH
1BCalculation
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Some values can only be edited in the Main project data... dialog, in the properties docking window or in the drawing e.g. the clearance above the car, the car ceiling height or the car height. Main Project data Car tree item:
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DigiPara GmbH Calculations According to EN81
The LIFTdesigner guide rail calculation allows you to perform a complete calculation according to EN81, appendix G, requiring only few parameters in the beginning. Important: The calculation of guide rail stress with safety gear and normal operation considers all distributions of the payload inside the car, regardless whether it is a deep or wide car.
2.3.2 Weights
Check or modify the corresponding weights here:
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Calculations according to EN81 DigiPara GmbH
1BCalculation
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Payload:
Enter the value manually. It will not be calculated automatically. Weight of the car without frame and car doors. Weight of the frame including additional components. Weight of the corresponding car door with operator. Complete car weight.
Enter the desired compensation (%) to calculate the corresponding weight of the counterweight. You can also enter the weight in the bottom text box.
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DigiPara GmbH Calculations According to EN81
2.3.3 Car
In this dialog box, you can check all the relevant geometric parameters for the calculation of the car guide rails. Whenever you do any changes in this dialog, e.g. select a different guide rail, the calculation result window in the lower part of the dialog will be updated immediately.
Fixing distance You can edit the fixing distance as long as you did not change one of the distances manually to a specific value. The frame determines the distance between the guide shoes. After you have switched to user defined, you can enter an individual value. Positions and centre of gravity: Different sheets allow you to easily enter main parameters and to visualize levers. Available: "Plan", "Car and doors", "Rope/piston attack point, axles", "Car, center of gravity", "Car frame, center of gravity", "Levers Printing only!". Type of guidance: __________________________________________________________________
Calculations according to EN81 DigiPara GmbH
10 1BCalculation Selection between sliding and roller guides for the extended flange bending calculation. Safety gear: Selection of the safety gear. Guide rail: Selection of the guide rail.
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Result window: Visualization of the maximum results regarding to the current system parameters. Positions and centre of gravity: The sheet templates show only these dimensions, which are required to modify component positions and sizes influencing the guide rail calculation.
Exception:
The sheet template showing the levers and load distributions. Use it as a documentation of the calculation report.
Sheet Template "Car and doors": Here you can modify the car size and door positions relative to the car. Please note that you need to change the payload after modifying the car size.
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DigiPara GmbH Calculations According to EN81
Rope/Piston Attack Point: Use a vertical and a horizontal dimension to move the rope / piston attack point (cross hair symbol with the designation "F"). Axles: You can move the between-guides-axis for elevators with a car sling using a dimension starting at the front shaft wall. The DBG-axis of elevators with the L-type car frame can be determined relative to the cars centerline. There is also a dimension to change the distance of the car in relation to the DBG-axis. Attention: If it is not possible to change the axis position, please click on the centerline and switch off the corresponding automatic behavior in the Properties docking window.
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Calculations according to EN81 DigiPara GmbH
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If the car's center of gravity is not the same as the center of the car, you can modify its position (S) changing the value of the vertical / horizontal dimension. Please note that this does not include the car door(s) when determining the center position of gravity. The calculation module will do this automatically. Dialog "Sling, Center of Gravity":
This template is only available for car frames that have this property by definition. The center of gravity is measured from the middle of the DBG-axis. All L-Type frames installed with the LIFTdesigner basis version ("Common component" library) support this feature. The mid point of the DBG-axis is the center of gravity for all other frames.
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DigiPara GmbH Calculations According to EN81
Type of Guiding:
If you do not use manufacturer specific components, you can select between sliding and roller guides. Otherwise, the text in the box appears in gray. If you wish to change the type of guiding anyway, you should do it using the normal LIFTdesigner methods. According to EN81, the type of guiding does not have any influence to the guide rail calculation. Due to high values of flange bending at the L-type car frames, the guide rail calculation module offers an alternative calculation, if sliding guide shoes are used. In such case, the length of the guide shoe is an important parameter. Safety Gear:
If you do not use manufacturer specific components, you can select another type of safety gear. Otherwise, the text in the box appears in gray. If you wish to change the safety gear type anyway, you should do it using the normal LIFTdesigner methods. If you change the type of safety gear within the guide rail calculation dialog box, the geometry will not change since the "Common Components" safety gear will not be visualized. You only can change the type and impact factor.
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Calculations according to EN81 DigiPara GmbH
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The guide rail selection allows you to choose between the most common guide rails (not from a certain manufacturer but from the "Common component" library). There are possibilities to add other guides to this list. Result Window:
The headline of the window appears in red, if at least one result exceeds the admissible limits. The values shown for the different stress cases may come from different positions of the payload distribution. E.g. the maximum guide rail force F(x) may come from a payload distribution in front of the car, the force F(y) from a payload distribution in the right side of the car. The abbreviations: F(x), F(y), F(z): Sigm(m): Sigm: Sigm(c): Sigm(F) d(x), d(y):
Forces referring to the guide rail axis Bending stress Bending and pressing stress Bending and buckling stress Bending of the rail flange (Sigm(Fgs): Extended bending of the rail flange) Guide rail deflection referring to the guide rail axis
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DigiPara GmbH Calculations According to EN81
2.3.4 Counterweight
This dialog box allows you to check all relevant geometric parameters for the calculation of the counterweight guide rail. Also, see chapter 2.3.3. This dialog does not appear for hydraulic elevators.
Fixing distance: Safety gear: Guide rail: Bouncing of the Counterweight: Result window:
See dialog box "Car". Selection of the counterweight safety gear. See dialog box "Car". Input of a self determined impact factor (>0) for the case of the counterweight bouncing.
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Calculations according to EN81 DigiPara GmbH
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For an explanation, see dialog box "Car". Additionally, you have the option to select ("Without safety gear").
Shows either car or counterweight guide rail data and settings. Allows you to overwrite guide rail data (geometry, mechanic properties, material and way of manufacturing).
Calculations According to EN81
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Number:
Allows you to perform the calculation with more than 2 guide rails. Allows you to assign other tensile strength or elongation values to the shown material. . You can enable the extended calculation for car guiding by sliding guide shoes. The results are shown directly in the result window.
Guide rail, user defined: After having switched to "user defined", you are able to enter other geometric and mechanic properties for the chosen guide rail.
Now the dialog box, which offers the guide rail selection, shows the additional designation "user defined". You may assign St 37, St 44 and St 52 as basic guide rail material. The material data is shown below. The kind of manufacturing (cold drawn or machined) changes the elongation of the material. So you will obtain other admissible limits for normal strain (Sigm(perm., normal) and for safety gear operation (Sigm(perm., emerg.). These limits are shown below. Important: The selection of another guide rail overwrites all user-defined modifications. Switching to Other Material data: If tensile strength and elongation values of the selectable materials do not correspond to the material of the desired guide rail, you can activate the possibility of entering other material data. See the new limits of guide rail strain in the lower part of this dialog.
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Calculations according to EN81 DigiPara GmbH
18 1BCalculation Calculation of the Bending of the Guide rail Flange: By default this calculation is carried out according to EN81. You can use an extended calculation for car guides (not for counterweight guides) and sliding guide shoes. In this case, the length of the sliding guide shoe, the distance between the guide rail foot and the middle of the running surface as lever influence the calculation: Sigm(Fgs) = F(x) * r * 6 / (L(gs) * c^2)) Bigger guide shoes and bigger values of F(x) amount to smaller values of the stress of bending of the guide rail flange than a calculation according to the formula of EN81.
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In the report window of the car guide rail, you will see Sigm (Fgs) instead of Sigm (F).
Please note the geometric values n, h and f, which are lever calculation parameters.
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DigiPara GmbH Calculations According to EN81
Possible errors: Bending stress is beyond the allowed limit: Check the car weights Change in:
Main project data Car or in the drawing In the drawing, click on the guide rail and select a different one via the Properties docking window. In the drawing
2.4
Counterweight Calculation
The counterweight calculation includes the verification of the counterweight in relation to the existing car weight.
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Calculations according to EN81 DigiPara GmbH
20 1BCalculation
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Height of the counterweight to small, to big: Select a heavier inlet material Change the inlet size. You may See above In the dialog. Exchange the
Calculations According to EN81
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DigiPara GmbH
2.5
Open the dialog by using the corresponding menu bar entry (Calculation Ropes...). The appearing dialog contains eight different tabs.
2.5.2 Rope
This tab contains general information according to the ropes. The important values are the weight, length and number of ropes. If a rope tension device is used, the tension device type as well as the device position can be edited.
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Calculations according to EN81 DigiPara GmbH
22 1BCalculation
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You may need to edit one of the following values: Number of ropes: Change the number of ropes Change in: Click on the rope in the drawing and change the number of ropes via the Properties docking window.
Weight of ropes: Change the rope weight per meter Click on the rope in the drawing and exchange it against a suitable rope via the Properties docking window.
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DigiPara GmbH Calculations According to EN81
Hint: Only with the manufacturer specific ropes is the weight factor included in the calculation automatically. The Common Components ropes have a weight factor of 0 kg by default. If the used ropes are not available in the loaded manufacturer libraries, the weight can be edited manually in the Weight fields. To be able to change the ropes weight manually, you will need to activate the User defined check mark in the lower left corner of the dialog. Diameter of ropes: Change the rope diameter See above
You can change some of the values in the rope tab manually by activating the User defined (the check mark in the lower left corner of the dialog). We recommend that you use the components from the manufacturer libraries since the material properties of these components are already stored in the component database. If you need to use different manufacturer specific components that are not loaded into the manufacturer libraries yet, you will need to specify the material properties manually.
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Calculations according to EN81 DigiPara GmbH
24 1BCalculation
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Editable values: Change the traction sheave groove type Change the groove type Change in:
Enable the check mark for veegroove type and additionally select whether the groves are undercut or hardened. You may also need to change the vee-groove angle. Enable the user defined and check mark the angles value.(For veegrooves must be 35, for semi circular grooves must be 25)
You need to select a different traction sheave: Select a different traction sheave In the drawing. Double click on the traction sheave and exchange it against another model via the Component Navigator dialog.
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DigiPara GmbH Calculations According to EN81
The required safety factor is to small: Increase the number of ropes In the drawing. Click on the suspension rope and increase the number via the Properties docking window. See above
In the Groove as well as the Rope dialog, you can change the values to correct the calculation errors, but in general, the errors should be corrected in the drawing itself, e.g. by exchanging components or changing dimension / component values. e.g. Due to the fact that the suspension rope diameter is too small, the current specific pressure and the safety factor are also too small. Now you could change the values for rope diameter to a larger value in the rope calculation dialog by enabling the user-defined check mark, but this may not fix the problem. For example, if you change the rope diameter of a manufacturer specific rope, but the rope diameter does not exist in the database, the calculation according to the present material properties can cause further errors in the calculation. If you need to select a non-manufacturer specific rope, keep in mind that you need to correct the material properties for this rope too. The material properties of the manufacturer specific ropes are always stored in the database. The material properties of the Common Component ropes always need to be entered manually.
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Calculations according to EN81 DigiPara GmbH
26 1BCalculation
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In this dialog, you can change the friction loss values for the guide rails as well as the acceleration and deceleration values. According to the rules for the acceleration and deceleration of the car, the values must not be smaller than 0.5 m/s for the normal case and not smaller than 0.8 m/s for the reduced buffer stroke case. The ratio T1 / T2 is wrong: E.g. for the loaded car, below respectively above, the ration is T1 > e f T2 Change in:
In order to get the correct result, you will need to know the factors the values T1 and T2 depend on.
We need to check where and how the factors for the calculation T1 and T2 can be edited. Switch to the tab Detailed rope forces to get an overview about the influencing factors that are included in the sum formula for the values T1 and T2.For each stress case according to EN81 -19,3 a), b), c) the steps for the calculation of the values T1 and T2 are displayed. The sum of the values in each column is equal to the values of T1 and T2 now. With the
Calculations According to EN81
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knowledge about the influencing factors, you can affiliate which values to change, to increase or decrease the values of T1 and T2.
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Calculations according to EN81 DigiPara GmbH
28 1BCalculation
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DigiPara GmbH Calculations According to EN81
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Calculations according to EN81 DigiPara GmbH
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The cylinder calculation is calculated from the cylinder pressure and buckling. The specific values of the corresponding cylinder are used to calculate the values for pressure and buckling.
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DigiPara GmbH Calculations According to EN81
The diagram in the Cylinder dialog displays the maximum carload in relation to the traveling height. The force progression of the selected cylinder must be above this value. In the cylinder type table, you have the possibility to select a different cylinder (a manufacturer specific cylinder as well as a standard cylinder). The force progression of the selected cylinder is displayed in the diagram immediately. All cylinder models whose force progression is below the required value are marked in red.
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Calculations according to EN81 DigiPara GmbH
32 1BCalculation
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The value for the full load pressure pstat is calculated, depending on the number of stages according to specific formula that is shown in the Report tab. In the Additional values section, the type of cylinder base and the corresponding dimensions are displayed. You can change the type of cylinder base and the corresponding dimensions by activating the User defined flag in the lower left corner of the dialog.
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DigiPara GmbH Calculations According to EN81
Possible calculation errors and solutions: The calculated base thickness exceeds Change in: the value of the available base thickness:
In the drawing. Double click on the cylinder and select a different model via the Component Navigator dialog. In the Cylinder dialog. Cylinders that dont match are marked red. All others can be used for the present elevator.
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Calculations according to EN81 DigiPara GmbH
34 1BCalculation
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DigiPara GmbH Calculations According to EN81
2.7
Results...
The Result... dialog (Calculation Results...) is split into two tabs that contain all EN81 calculation results. Additionally, all the existing calculation errors are displayed.
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Calculations according to EN81 DigiPara GmbH
36 1BCalculation
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If the appropriate Object filed is empty, you need to make changes in the drawing, in the Main project data dialog or in the corresponding calculation dialogs to fix the error.
If the Object row contains an expression, you can open the corresponding components properties dialog by double clicking on the row.
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DigiPara GmbH Calculations According to EN81
3 Car Balustrade
LIFTdesigner provides the possibility to add a balustrade on the car roof as it is required according to EN81. To add a balustrade to the car, proceed as follows: Click on the car in the drawing and select the Car balustrade object via the component hyperlink box at the bottom of the properties docking window:
Now activate the component by switching the Component status property to Active. Now select the Common components standard balustrade via the displayed Component Navigator window:
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Calculations according to EN81 DigiPara GmbH
38 2BCar Balustrade
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You will need to activate the single balustrade elements via the Properties docking window: Example:
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DigiPara GmbH Calculations According to EN81
Result:
4.1
Select the appropriate calculation report in the Exports Reports dialog. To be able to display the documents, a web browser needs to be installed on your computer (MS Internet Explorer, Netscape, etc.). __________________________________________________________________
Calculations according to EN81 DigiPara GmbH
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If you have selected more than 1 document, you can use the web browsers Back and Forward buttons to switch between the documents.
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DigiPara GmbH Calculations According to EN81
2008 DigiPara CAD/CAM Hard and Software Service GmbH, Augustinusstr. 11 d, 50226 Frechen, Germany.
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Calculations according to EN81 DigiPara GmbH
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DigiPara GmbH Calculations According to EN81