SPECIFICATION OF 250 KVA DG SET

S.No. 1. 1.1. 1.2. 1.3. 1.4. 1.5. 2. SPECIFICATION DG Set Specification KVA (KW) rating at 0.8 pf Frequency Electrical starting system (v) Battery capacity 250 KVA/200KW, 415 V ,3Ph,4Wire 50Hz 24 V DC 180 Ah

DG set noise level as per CPCB <75dB(A) norms Engine Specification MAKE :KRILOSKER / CUMMINS CATERPILAR/ JACKSON / ASHOK LEYLAND No of cylinders RPM Day tank capacity 6 Nos 1500 For 8 hrs continious operation at full load as per DG standard average

2.1. 2.2. 2.3. 3. 3.1. 3.2. 3.3. 3.4.

3.5.

ACCESSORIES Air inlet system After cooler Dry air cleaner turbo chargers Cooling system Radiator Blower fan, belt driven with fan guard Water pump, centrifugal with metallic impeller Exaust system Exhaust manifolds, dry Turbo charger Exhaust flexible fitting Exhaust flange Exhaust silencer - Residential type Fuel system Fuel injection pump, Newscroll type, High pressure fuel fitter, Spin type fuel priming pump, Fuel transfer pump, Primary fuel filter LUB system Lube oil filter, Spin on lube oil pump-gear driven with strainer lube oil cooler, Shell & tube type crankcase breather, top mounted fumes disposal tube Lube oil pan with drain plug
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S.No. 3.6. 3.6.1.

4. 4.1. 4.2 4.3. 4.4.

SPECIFICATION Flywheel & Fly wheel housing Charging system - Charging alternator, 24 V DC, - Ammeter / Voltmeter Alternator Specification MAKE :KRILOSKER / STAMFORD / CATERPILER / JACKSON Rating at 0.8 pf 250 KVA Voltage Frequency RPM Self excited and self regulated, with Burshless Excitation Band of voltage regulation 1% of rated voltage, from no load to full load Voltage control Insulation class Enginer Monitoring System (EMS) Control panel consisting of built in On / Off / Test Key / Auto / manual slector switch Battery charging Ameter Electronic Hour meter / Digital tachnometer Governor : Hydra - mechanical Indication & Monitoring of Lube Oil Pressure & safety trip of engine incase of High Coolent temperature, low tube oil pressure / water temp. gauge / fuel pressure guage In-built engine shut down system incase of Engine Overspeed Indication & Monitoring of Fuel Level of alarm / safety trip of engine incase of Low Fuel level in Fuel Tank (settable) Indication & Monitoring of Canopy Temperature and alarm / safety trip of engine incase of High Canopy Temperature Vibration Damper AMF Panel specifications The Control Panel will be fabricated out of 14/16 SWG MS CRCA Sheet duly POWER COATED after necessary packing, degreasing and phospating in tanks digging process paint consists of following : Suitably rated 3 pole contractor with standard accessories - 1 No. Neutral isolation contractor suitable rating (for DG) - 1 No. MAKE : L&T / ABB / Siemens
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415V 50Hz 1500

4.5.

4.6. 4.7. 5. 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7.

AVR H

5.8. 6. 7. 7.1. 7.1.1. 7.1.2. 7.1.3.

S.No. 7.1.4. 7.1.5. 7.1.6. 7.1.7.

SPECIFICATION Control fuses and auxilliary relays - 1set Microprocessor based AMF logic controller - 1 No. KWH Meter - 1 No Suitable Aluminum busbars of suitable rating - 1 Set Automatic battery charger, having variable input voltage from 180 - 230 V AC but with constant output DC voltage, with On/Off switch, battery charge "ON" indication, Reverse Polarity indication, and 1 NO. DC battery charging ammeter The supply of change over contactor of suitable rating to be housed in the enclosure is in the scope of party Battery 2 x 12 V battery OF 180 AH capacity, tubular type, complete with all necessary connecting leads and terminals

7.1.8.

7.1.9. 8.

9. 9.1.

Specification of Canopy Construction of Acoustic Enclosure: Acoustic enclosure shall be powder coated and fabricated out of 1.4/1.5 mm thickness GI sheets. The canopy shall be of nut bolt type construction. Powder coating is done after surface preparation process of sheet metal. Canopy panel and doors shall have inside lining of Mineral Wool as acoustic material. Four hinged doors shall be provided to canopy, one door shall have glass window for control panel Base frame Base frame is fabricated either in ISMC channel or insheet metal. The base frame will be primer coated and painted. The base frame is rugged in construction and designed for mounting engine and alternator close coupled, with cross members mounted on AVM

9.2.

10.

11.

Fuel Tank Fuel tank shall be fabricated out of MS sheet and is part of base frame. It is duly painted and fitted with inlet and outlet connections, capacity 550 ltrs.

12.

Color scheme The base plate and top is powder coated withOXFORD BLUE/PEPSI BLUE, the canopy is powder coated with IVORY color

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S.No. 13. 13.1. Performance Parameters

SPECIFICATION The average sound level, when measured in green field condition (ISO 3744 or 8528 PT 10) at 1-meter distance from all four sides shall be less than 75dBA averages or as per CPCB norms. The average stabilized hot air temperature rise with in the canopy is maintained with in 10 deg. C over and above ambient temperature Thermal Insulation The exhaust system and noise suppressor shall be provided with thermal insulation by using fire retardant / non igniting foam conforming to MIS7888 / BS 4735 to prevent excess heat radiation on the engine and safe for operator

13.2. 14.

15.

Noise suppressor (Silencer) Residential Silencer shall be provided to suppress exhaust noise from the engine

16.

Wiring and Lighting PVC copper wire concealed in flexible conduit with florescent tube light/bulb with MCB shall be provided

17.

Surface Treatment-Painting The enclosure surface shall be suitably treated fro degreasing, de rusting ans phosphating, High quality powder coat treatment / paint shall be used Canopy light : one no. DC bulb to be fitted with suitable toggle switch and wiring Emergency Push Stop Button The canopy shall have provision of emergency push button, which shall be housed external to the conopy body All other requirements that are essential to make the DG set compliant to CPCB norms for noised reduction shall form part of technical requirements Qualifying Condition : Offer of bidder meeting the following conditions will only be considered for further evaluation The supplier must be the original equipment manufacturer or authorised dealer of OEM. The offer of the bidders for KIRLOSKAR / CUMMINS / JACKSON / ASHOK LEYLAND / CATERPILER MAKE diesel engine & KIRLOSKAR / STAMFORD / JACKSON / CATERPILER Make alternator will only be considered:
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18. 19. 19.1.

19.2.

20. 20.1.

20.2.

S.No. 20.3.

SPECIFICATION DG set shall be capable of taking full load immediately in case of power failure including air condition load Suppliers should furnish list of atleast three customers where quoted equipment has been working satisfactorily in last 3 years along with the complete address of the customers and the contact person with telephone nos and designation The offers of the suppliers willing to provide maintenance services will only be considered. Experienced maintenance personnel should be available in Bhopal to attend maintennace of DG Set The routine and the breakdown maintenance of DG Set during the guarantee period of minimum one year shall be carried out by the supplier.

20.4.

20.5.

20.6.

20.7.

The DG set shall be guarranted for a period of 12 months from the date of erection & commissioning
The offers to be submitted in two bid system (Technical Bid & Price Bid) will only be considered Supplier shall submit G.A drawings, foundation drawing bus bar arrangement drg,control scheme & bill of material along with offer

20.8.

20.9.

20.10.
20.11. 20.12. 20.13. 20.14. 20.15.

Full load test shall be conducted in the presence of BHEL's representative at site 4 sets of drgs as built and O&M Manual of DG Set shall be provided alongwith the supply of DG Set Traning of the staff at BHEL

The offers to be submitted in two bid system (Technical Bid & Price Bid) will only be considered Supply transporatation, erection & commissiong of DG Set is in the scope of party All the required accessories, consumables to be quoted in lot basis excluding power cables

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