Design of the Low Head Slide Gate

Basic Parameters Gate Width: Gate Height: Maximum head difference in the opening: C/C of Side Seal: C/C of Track: Design head to Seal: Allowable stresses Allowable stresses as specified for in Annexx "B" of IS-5620-1985 as applicable to wet and inaccessible conditions a) Structural Steel Tension in bending: Compression in bending: Shear Stress: Combined Stress: Bearing Stress: b) Bronze or Brass Bearing Stress: Material Structural Steel conforming to IS-2062, for thickness less than or equal to 20 mm, YP = 250 Mpa UTS = 410 MPa Hydraulic Load on the Gate Area of the Gate: Water pressure at top: Water pressure at bottom: Total Hydraulic load: Placement of Girder 1.69 0.00 1300.00 1098.5 Sqm Kg/m2 Kg/m3 Kg 0.03 UTS 0.4 0.4 0.3 0.5 0.25 YP = YP = YP = YP = UTS = 100 100 75 125 102.5 Mpa Mpa Mpa Mpa Mpa 1.30 m 1.30 m 0.00 m 1.30 m 1.31 m 1.30 m

Horizontal Girders are to be located as per cl 6.1.2.1 of IS 5620 Adoption of two girder design makes the system statically determinate, so, the selection of L1 equalling H/6 and L2 = H/3 gives equal loads on the t Distance of gorder 1 form bottom = Distance of gorder 2 form bottom = H/6 H/6 + H/3 0.22 m 0.65 m

1300.00 Kg/m2

1083.33 Kg/m2

650 Kg/m2

0.00

Kg/m2 0.22 m R1 1.30 m Reaction / width at girder 1, R1 = Reaction / width at girder 2, R2 = 422.5 Kg/m 422.5 Kg/m 0.433 m R2 0.65 m

Design of Skin Plate Boundary condition of the plate is all edges simply supported Bending Stress, = K/100 X p X a /s
2 2

where K= non-dimensional factor depending on values of a & b p = water pressure (relative to the plate center), in N/mm = a,b = bay width in mm s = plate thickness, in mm =
2

0.0119 N/mm2 6.5

III

L3

II I

L2 L1

PANEL I : Three edges fixed and one longer edge free Maxim distance between vertical stiffeners, b = Distance to girder 1, a = Ratio, b/a = Stress Values of K Values of K Values of K Bending Stress, = So, maximum stress is well below allowable. PANEL II : All four edges fixed. Maxim distance between vertical stiffeners, b = Distance between girder 1 & 2, a = Ratio, b/a = 0.430 m 0.433 m 0.99 b/a 1.75 2 1.98 11x 23 19.49 19.71 2.61 0.43 m 0.216667 m 1.98 11y 14 6.72 7.18 0.95 12x 25.8 33.98 33.46 4.43 12y 87 113.28 111.61 14.78 13x 67.5 72.96 72.61 9.61 13y 20.8 21.89 21.82 2.89

Stress Values of K Values of K Values of K Bending Stress, =

b/a 1 1.25 0.99

2x 13.7 18.8 13.54 1.79

2y 13.7 13.5 13.71 1.82

3x 40.3 30.9 40.77 5.4

3y 12.09 9.27 12.23 1.62

4x 10.17 9.27 10.21 1.35

4y 33.9 30.9 34.03 4.51

So, maximum stress is well below allowable. Design of Horizontal Girders Loading on Horizontal Girders Load on the girders: Distance between vert seals: Distance between supports: Reaction from plate: Maximum Bending Moment: Required section modulus: Girder 1 422.5 1.30 1.31 274.625 90.63 9.063 Kg/m m m Kg Kgm cm3 Girder 2 422.5 1.30 1.31 274.625 90.63 9.063 Kg/m m m Kg Kgm cm3

Co-acting width of Skin plate for Horizontal Girders Girder 1 0.65 m 0.43 m 1.32 0.25 0.16 m Girder 2 0.433 m 0.43 m 1.98 0.38 0.16 m

Spacing between horizontal girders, 2B: Span length, L: L/B = Applicable factor, V1: Co-acting width, 2VB:

The coacting width is the least of the following value: i) Value calculated as above : 0.16 m ii) 40 X t: iii) 0.11 X span(length of girder): Hence, co-acting width adopted : Selection of Horizontal Girder W 14.41 t 0.65 8 Area 9.37 12.25 21.62

16 cm 32.00 cm 14.41 cm 14.41 cm

Moment 90.63

Ixx 0.33 71.2 71.53

Skin Plate ISNT 80

Ax 3.04 78.65 81.69

h 3.455 2.64

Moment of Inertia of the built up section, Ixx: 268.72 cm4 Moment of Inertia of the built up section, Iyy: 194.38 cm4 C G of built up Section: 3.78 cm from top 4.87 cm from bottom Section modulus at top: Section modulus at bottom: Calculation of stress Bending Stress, y : 16.4 N/mm2 71.09 cm3 55.18 cm3

> Required section modulus,

9.063

Moment at Girder 1, M1 = Section modulus of skin plate: Bending Stress, x : Shear Stress, xy: Combined Stress, v : VQ/I =

28.82

Kgm

4.58 cm3 62.93 N/mm2 33.07 N/mm2 < 92.42 N/mm2 < Hence OK. 75 N/mm2 125

(x2 + y2 -xy + 3xy2) =

Deflection Formula for deflection: Deflection = where, A = and B = E= q Girder 1 Girder 2 Allowable deflection: Design of Vertical Stiffeners Bending moment distribution Distance from top 0 0.65 1.08 1.30 So, maximum B M: Required section modulus: Due to variable load 0 45.77 211.90 366.17 45.77 Kgm 4.577 cm3 Due to R1 Due to R2 Total 0 45.77 28.82 0 4.225 422.5 a 65.5 0.655 > AXB q x a4/(24 x I x E) 12 x b/a - 6 x b2/a2 - 1 2 x 10 I 268.72 268.72
6

2000000 A 0.01 0.01 Actual deflectin B 5 5 Deflection (mm) 0.50 0.50 Hence OK.

1.64 mm

0 -183.08 -274.63

0 -91.54

Co-acting width of Skin plate for Vertical Stiffeners Girder 1 0.43 m 0.22 m 1.01 0.15 0.06 m Girder 2 0.430 m 0.433 m 2.02 0.31 0.13 m

Spacing between Vertical Stiffeners, 2B: Span length, L: L/B = Applicable factor, V2: Co-acting width, 2VB:

The coacting width is the least of the following value: i) Value calculated as above : 0.06 m ii) 40 X t: iii) 0.11 X span(length of girder): Hence, co-acting width adopted :

6 cm 32.00 cm 14.3 cm 6.00 cm

Selection of Vertical Stiffeners W 6.00 0.8 t 0.65 7 Area 3.90 5.60 9.50 Moment 45.77 Ixx 0.14 22.87 23.01 Ax 1.27 23.24 24.51 h 2.255 1.57

Skin Plate Vertical Stiffeners

Moment of Inertia of the built up section, Ixx: 56.64 cm4 Moment of Inertia of the built up section, Iyy: 44.00 cm4 C G of built up Section: 2.58 cm from top 5.07 cm from bottom Section modulus at top: Section modulus at bottom: Hoist capacity Hoisting force for operation comprises the following i) Weight of the gate ii) Bearing pad friction ii) Side seal friction Weight of the Gate Skin plate Horizontal Girder Vert Stiffeners Top edge Stiffeners Lifting plates Side seal clamp plates Bearing pad support Bearing pad Bottom seal support Bottom seal clamp plate Support angles 50 x 30 x 5 Stem base Stiffeners L (m) 1.31 1.31 1.30 1.31 0.15 1.30 0.065 0.05 1.31 1.31 0.15 0.065 0.05 C G of Gate : i) Structural weight of the gate: ii) Rubber seal friction: Say, water surcharge of gate: Calculated Hudrostatic load: Length of Seal: Width subjected to water pressure: Water Load/width: Total Water Load: Co-efficient of friction : Friction of force: 0.00 cm 1.0985 MT 1.30 0.05 845 42.25 Starting 1.5 63.375 m m Kg/m Running 1.2 50.7 Kg @
2 195 Kg/m =

21.95 cm3 11.17 cm3

> Required section modulus,

4.577

B/D (m) 1.30 0.07 0.07 0.15 0.045 0.05 0.04 0.016 0.08 0.063 0.025

T (cm) 0.65 0.8 0.8 2.0 0.8 2.5 1.6 0.8 0.8 5.0 0.6

Unit Weight 7800 9.6 7800 7800 7800 7800 7800 7800 7800 7800 3.0 7800 7800

No 1 2 4 2 2 2 6 6 1 1 4 1 4

Weight X (cm) 86.34 0.325 25.15 6.42 22.71 4.15 11.44 4.15 7.02 1.325 7.30 1.60 3.80 1.25 1.50 0.80 1.31 0.325 6.54 1.05 1.80 1.39 1.60 3.15 0.23 0.95 176.75 Kg 2.11 Cm

329.55 Kg

Kg

Total Rubber Seal Friction: iii)Bearing pad friction Pad friction Co-eff of friction Load on the pad (Kg) Total pad friction: iv) Seal Interference Force due to interference: Total Length: Total force: Co-efficient of friction : Friction of force: Lifting force: i + ii + iii Adding for reserve capacity: Total force: Selected lifting force: Selection of Stem Size Designed capacity: Required unsupported length: The safe adequate size of stem: whose load capacity is 1.5 Ton 1.65 m 44 mm dia 1972.9 Kg and unsupported length is 1440.66 Kg 1.5 Ton Material Starting Running Bronze on 0.5 0.3 Steel 274.625 137.31 82.39 549.25 329.55

126.75 Kg

101.4 Kg

50.00 2.6 130 Starting 1.5 195 1200.55 Kg 20%

Kg/m m Kg Running Kg 1.2 156 Kg

240.11 Kg

2.3125 m

qualling H/6 and L2 = H/3 gives equal loads on the two girder.

14x 112 134.4 132.96 17.6

A x h2 111.81 85.38 197.19

cm3

N/mm2

A x h2 19.83 13.80 33.63

cm3

WX 28.06 161.48 94.26 47.49 9.30 11.68 4.75 1.20 0.43 6.87 2.50 5.03 0.22 373.27

and L2 = H/3 gives equal loads on the two girder.

14y 34.8 40.32 39.97 5.29

15x 61 69.88 69.32 9.18

c 5.77

Iyy 162.08 32.3 194.38

c 0.325 3.5

Iyy 11.70 32.30 44.00