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ANNEX N

AWS D1.1/D1.1M:2010

PROCEDURE QUALIFICATION RECORD (PQR)

Company Name: Modern Prefab Systems Pvt. Ltd. Welding Process GMAW-S/CO2 Supporting WPS No. MPS-WPS-2

JOINT DESIGN USED Type: Butt Tee Corner

Identification # Revision 00 . Authorized by . Type- Manual Mechanized

MPS-PQR-2 Date: 19/04/2012 By Date: 27/04/2012 Semiautomatic Automatic

Lap Edge Double Weld Single Backing: YES NO Backing Material NA Root Opening 2.5 mm Root Face Dimension 2.5mm Radius (J-U) NA Groove Angle: 60 Back Gouging: Yes NO Method NA .

POSITION
Position of Groove: 3G . Fillet: Vertical Progression: Up Down NA .

Electrical Characteristics
Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN PULSED Other _____________ __________________ Tungsten Electrode (GTAW) Size: _____NA __ Type: ____NA ___

BASE METALS
Material Spec. IS 2062 Type of grade Grade B * Thickness: Groove 12mm Diameter (Pipe) NA

Fillet NA

TECHNIQUE FILLER METALS


AWS Specification AWS A 5.18 AWS Classification ER 70 S-6 Stringer or Weave Bead: WEAVE Multi -Pass or Single Pass (per side) MULTIPLE Number of Electrodes One Electrode Spacing Longitudinal NA Lateral NA 15 . Angle 100% . Contact Tube to work Distance 20 MM . Peening NA Interpass Cleaning: WIRE BRUSHING . . . .

SHIELDING
Flux Gas CO2 Composition Electrode-Flux (Class) NA Flow Rate 17 L/MIN Gas Cup Size 20mm NA .

. . .

POST WELD HEAT TREATMENT Preheat


Preheat Temp. Min Interpass Temp. Min. NA NA . Max. NA . . Temp. Time NA NA . .

Pass or Weld Larer(s)

Process

Filler Metals Class Diam.

WELDING PROCEDURE Current Type & Polarity


Amps or Wire Feed Speed

Volts

Travel Speed

(IPM)

Joint Details

1 2 3

GMAW GMAW GMAW

ER 70-S-6 1.2mm ER 70-S-6 1.2mm ER 70-S-6 1.2mm

DCEP DCEP DCEP

116 - 120 A 128 - 132 A 128 - 132 A

18-19 21-22 21-22

6-7 6-7 6-7

60

12mm
2.5mm 2.5mm

12mm

* Material chemical composition is (C%= 0.22max, Mn%= 1.50max, P%= 0.045max, S%=0.045, Si%= 0.03-0.4max), CE%= 0.41max Form N-1 (Front)

12mm

ANNEX N PROCEDURE QUALIFICATION RECORD (PQR) # MPS-PQR-2


TEST RESULTS

AWS D1.1/D1.1M:2010

ID Mark TT1 TT2

Width (mm) 20.00 19.94

Thickness (mm) 11.20 11.24

Area 2 (mm ) 224.00 224.12

TENSILE TEST Ultimate Tensile Load, KN 130.5 131.5

Ultimate Unit Stress, N/mm2 583 587

Character of failure and Location


BROKEN IN HAZ, DUCTILE FRACTURE. BROKEN IN WELS METAL, DUCTILE FRACTURE.

ID Mark SB1 SB2 SB3 SB4

Type of Bend SIDE BEND SIDE BEND SIDE BEND SIDE BEND

GUIDE BEND TEST Result SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY

Remarks ACCEPTABLE ACCEPTABLE ACCEPTABLE ACCEPTABLE

VISUAL INSPECTION Appearance ACCEPTABLE Undercut None Piping Porosity None Convexity Yes Test Date: 27/04/2012 Witnessed By:

Radiographic/Ultrasonic Examination RT Report No.: 0412/26A Result UT Report No.: NA Result FILLET WELD TEST RESULTS Manimum size multiple pass Maximum size single pass Macroetch Macroetch 1. .3. .1. . 2. . 2. . All-weld-metal tension test Tensile strength, psi Yield point / strength, psi Elongation in 2 in, % Laboratory Test No. NA NA NA NA Sample No. WM1 .

Other Tests :

Macroetch Test 1. Satisfactory

Welder's Name: Test Conducted By: .

Clock No. Laboratory. Test No. Per

W-1

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (2010 ) Structural Welding CodeSteel.

Signed: _Modern Prefab Systems Pvt. Ltd. By : Title: Sr. Engineer (Q.C.) Date: 27/04/2012 Form N-1 (Back)

____

AWS D1.1/D1.1M:2010

-2

Character of failure and Location


BROKEN IN HAZ, DUCTILE FRACTURE. BROKEN IN WELS METAL, DUCTILE FRACTURE.

marks PTABLE PTABLE PTABLE PTABLE

Passed NA

ULTS ze single pass 3. .

. WM1

pared, welded, and tested in el.

stems Pvt. Ltd.

____