2008-03-21 SKF Slide 1 SKF Mining, Mineral Processing & Cement

SKF solutions for pinions drives

SKF 1 Industrial Team 2008

SKF Mining, Mineral Processing and Cement

2008-03-21 SKF Slide 2 SKF Mining, Mineral Processing & Cement

SKF solutions for pinion drives

Horizontal grinding, tumbling mills, kilns Bearings Seals Housings Sleeves Hydraulic assist & pumps Alignment tools Lubrication Automatic lubricators Circulating oil systems Fault detection Reliability Systems Total Shaft Solutions

2008-03-21 SKF Slide 3 SKF Mining, Mineral Processing & Cement

SKF Solutions for pinion drives

Mill type

Ball Rod Autogeneous Semi Autogenous Kilns

Bearing operating characteristics

Root Cause Failures

Heavy loading Moderate speed Dusty environment (dry) Slurry contamination (wet) Reliable operation

Gear alignment Bearings jamming in housing Seal failures Lubrications Pedestal out of tolerance - settlement

2008-03-21 SKF Slide 4 SKF Mining, Mineral Processing & Cement

Typical pinion drive arrangement

Housing with spherical roller bearings

SAF or SDAF housings Pinion taconite seals and A-9500 LER seal Circulating oil lubrication Cylindrical bearing mounting One fixed/one floating Resistive Temperature Detector (RTD) to monitor bearing temperature

2008-03-21 SKF Slide 5 SKF Mining, Mineral Processing & Cement

Bearings and Units platform

Bearings for vibrating screens

Sleeves with oil injection

Bearings and units

ConCentra unit roller SensorMount

2008-03-21 SKF Slide 6 SKF Mining, Mineral Processing & Cement

Sealed spherical roller bearing

SKF solutions for pinion drives

SKF Explorer bearings

231-series (spherical roller bearing) C 31-series ( CARB) Normal clearance Shaft tolerance h9 with adaptor sleeves SNL 31xx with K7 bore tolerance Oil / Taconite seals for oil bath Taconite seals for grease lubrication

Housings and accessories

SKF Copperhead fault detection Coupling Maintenance products Services

Down sizing possibilities ! End user value
Reduced down time Red. maintenance cost Improved safety

2008-03-21 SKF Slide 7 SKF Mining, Mineral Processing & Cement

Adapter sleeves for pinion drives

Adaptor sleeves for spherical roller bearings and CARB

Hydraulic assist std bore 200mm

Adapter sleeve on stepped shaft

Three different types depending on shaft size;

Exact location of bearing

HE KMFE nut

HL KML nut

OHE HME nut

Adapter sleeve on straight shaft

Customer value
Shaft tolerance h9 instead of p6 alt. r6 Safe and fast mounting/dismounting

Simple straight shaft

2008-03-21 SKF Slide 8 SKF Mining, Mineral Processing & Cement

SNL housings for pinion drives

SNL small

shaft 20 - 160 mm

SNL X-large 30, 31

Cylindrical mounting SNL 2; 222, 232, C22, C32 SNL 3; 223, C23 Adaptor sleeve mounting SNL 5; 222, 232, C22, C32 SNL 6; 223, C23

SNL large 30, 31

5 11 150 mm 300 mm
2008-03-21 SKF Slide 9 SKF Mining, Mineral Processing & Cement

12 18 320 mm 480 mm

SNL housings for pinion drives

Standard seals for grease lubrication

For metric and inch shafts Supplied with mounting instruction

Taconite for SNL 30 & 31

Double-lip

V-ring

Labyrinth

Taconite

Dusty/fine particle contamination Abrasive environment Angular misalignment 0,3 Axial shaft movement up to 4 mm

2008-03-21 SKF Slide 10 SKF Mining, Mineral Processing & Cement

SNL housings for pinion drives

Taconite & oil seal combination for oil bath

Oil lubrication

For dusty / fine particle contamination

Seal for oil bath

Oil seal

Taconite Heavy-duty seal for oil bath

2008-03-21 SKF Slide 11 SKF Mining, Mineral Processing & Cement

SAF & SDAF housings

Versatile designs Designed for extremely
CARB series standard demanding applications

222-, 223-, 232-, 230-, 231 Cylindrical mount or adapter mount Locating or non-locating,
variety of seals 2- or 4-bolt bases,

Designed for maximum bearing life 1-3/16 to 20+ shaft diameters SDAF for bearing 23248 and larger
2008-03-21 SKF Slide 12 SKF Mining, Mineral Processing & Cement

SAF and SDAF housing seal options

PosiTrac seal (LOR standard)

PosiTrac Plus seal (suffix TLC)

Taconite seal (suffix T)

Taconite with v-ring (suffix TV)

.950"

FLAT EXPANDED TEFLON STRIP

TEFLON SKATES

LER RING NUMBER SPHERE-ALIGN PILLOW BLOCK DESIGN WITH DEFEN FOR SHAFT DIAMETERS UP TO 7.000"

TEC

TECV

DefenderTM isolator seal

2008-03-21 SKF Slide 13 SKF Mining, Mineral Processing & Cement

Pinion housing seals for SAF and SDAF housings

Pinion taconite

Pinion taconite with PosiTrac

Pinion taconite with PosiTrac Plus

2008-03-21 SKF Slide 14 SKF Mining, Mineral Processing & Cement

SKF sealed spherical roller bearings

Excludes contamination At initial installation During operation Retain lubricant Extends service life

2008-03-21 SKF Slide 15 SKF Mining, Mineral Processing & Cement

SKF Total Shaft Solution

Eliminate problem of the non-locating

bearing seizing in housing temperatures

Typical Applications

Fans Conveyors Impact crushers/hammermills Vibrating screens Gearbox (industrial & automotive) Grinding mills/Paper mills/ steel mills

Reduce operating forces and Reduce vibrations

2008-03-21 SKF Slide 16 SKF Mining, Mineral Processing & Cement

Upgrade with SKF Total Shaft Solution

CARB, hydraulic assist sleeves, seals, SKF Copperhead fault detection
CARB

Shaft expansion inside the CARB Hydraulic assist mounted Explorer bearings Pinion taconite seals and PosiTrac seals or PosiTrac Plus SKF Copperhead fault detection

Cooler running/longer life with CARB Easier mounting/Dismounting with hydraulic assist Improved sealing Fault detection

vibration & temperature monitoring

Circulating oil lubrications SYSTEM 24 for seal lubrication Both bearings fixed

2008-03-21 SKF Slide 17 SKF Mining, Mineral Processing & Cement

SKF XHCE oil injection Flexible coupling

Fast and easy mounting/dismounting Compensate for angular and offset misalignment as well as for axial movements Straight shaft, h7, (no key-way) High pressure High reliability injector bore

Drive up to final position Low pressure injector bore

SKF Transmission AB, Sweden

2008-03-21 SKF Slide 18 SKF Mining, Mineral Processing & Cement

SensorMount
the SKF SensorMount method
SKF pumps and injectors

SKF hydraulic nut HMVE

Customer value
Fast and accurate Reduce maintenance and repair costs Reduce downtime Improve safety
2008-03-21 SKF Slide 19 SKF Mining, Mineral Processing & Cement

SensorMount indicator SKF TMEM 1500

Tables for inner ring expansion ; SKF drive-up Method on CD-ROM online www.skf.com/mount

Seals platform

V-ring seals Contact seals

Seals

Speedi-Sleeve

Seal combinations (Speedi-Sleeve, contact seal, V-ring)

2008-03-21 SKF Slide 20 SKF Mining, Mineral Processing & Cement

Lubrication systems platform

SYSTEM 24

Automatic systems

Lubrication systems

Multipoint lubricator

LGEP2 general machinery LGHB2 high temperature LGEV2 Large / low speed machinery
2008-03-21 SKF Slide 21 SKF Mining, Mineral Processing & Cement

LGGB2 - Biodegradable / low toxicity ( for moderate operating conditions )

SKF Greases and SKF SYSTEM 24

SKF SYSTEM 24 automatic lubricator LGEP2 extreme pressure grease
NLGI 2

lithium soap 220 cSt @ 40 C

Lubrication systems

2008-03-21 SKF Slide 22 SKF Mining, Mineral Processing & Cement

Services platform

Services

Training Mechanical RCFA Engineering Consultancy PdM PRM IMS

2008-03-21 SKF Slide 23 SKF Mining, Mineral Processing & Cement

Asset Efficiency Optimization

Asset Management Services

SKF Copperhead for pinion drives

Fault detection for pinions

Mechanical looseness Gear faults Bearing faults High temperature

Pinions, gearbox, motor

Vibration and temperature monitoring CMPT2310T sensors 2 x pinions 1 or 2 x gearbox 1 or 2 x motor (rolling and journal bearings)

2008-03-21 SKF Slide 24 SKF Mining, Mineral Processing & Cement

SKF Copperhead fault detection kits

Periodic Monitoring
CPHD 2B , CPHD 4B

Marlin PRO
options

Microlog

Continuous Monitoring
CPHD 2EC, CPHD 2ECM,

Microlog

CTU Unit

4 to 20 mA vibration 4 to 20 mA temperature

PLC / DCS

2008-03-21 SKF Slide 25 SKF Mining, Mineral Processing & Cement

SKF oil injection

Hydraulic assist adapter sleeves For 222, 230 and 231 series bearings Starting at 200mm ( 4 7/16 inch) size . Hydraulic Pumps SKF #729124 (for nuts HMVC 54E) SKF #TMJL 100SRB (for nuts HMVC 92E) Digital Pump Gauge (For Oil Injection) SKF #TMJG 100D Hydraulic Fluid SKF #LHMF 300 (1 & 5 Liters Available) OSN and OSNP 90 Angle Connector M6 male to G female SKF Part # 2084051 (Swivel Nipple) OSN .. H and OSNP .. H Adapter #1014357 For Connection To Pump Dial Indicator (Inches) SKF #TMCD R Quick connect nipple #729832 A (d1 = G ) To connect from SKF 1014357A to Pump

#1077453 (Pipe) and #1077454 (Nipple)

2008-03-21 SKF Slide 26 SKF Mining, Mineral Processing & Cement

SKF Maintenance Products

Product Types

Hydraulic pumps & injectors Hydraulic nuts Laser Shaft alignment Laser Belt alignment

Benefits

Reduce maintenance & repair costs Reduce downtime Improve safety

Hydraulic pumps: 729124 (for nuts O HMVC 54E) 729124 DA (with digital gauge) TMJL 50 DA (for nuts O HMVC 200E)

TMEB 2 Hydraulic nuts: Laser Belt Alignment HMVC .. E Hydraulic nut rental: ex: HMVE 48E/rental

TMEA 2 Laser Shaft Alignment

2008-03-21 SKF Slide 27 SKF Mining, Mineral Processing & Cement

SKF resources

www.aptitudexchange.com

SKF Documented Solutions program (DSP)

SKF @ptitude Exchange is SKF's knowledge source for asset maintenance and reliability expertise. White papers, interactive services, tutorials, etc., are now at your fingertips. Register for FREE, and learn about subscription options. DSP is SKFs tool to document the value and Return on Investment (ROI) for its solution.

See www.skf.com for additional solutions

2008-03-21 SKF Slide 28 SKF Mining, Mineral Processing & Cement

SKF solutions for pinion drives

SKF Explorer spherical roller bearing SKF Copperhead fault detection CARB toroidal roller bearing Maintenance products & Services Adapter Sleeves Taconite Oil seal SNL housings and seals SKF oil injection Flexible couplings

Locating side
2008-03-21 SKF Slide 29 SKF Mining, Mineral Processing & Cement

Floating side

SKF solutions for pinion drives

Improve productivity and profitability
Improve

health and safety

Improve the environment

For more information, contact your SKF Authorized Distributor, your SKF Representative, or e-mail us at skfcopperhead@skf.com
SKF, @ptitude, CARB, SensorMoun and SYSTEM 24 are registereds trademark of the SKF Group The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. 2008SKF USA Inc. Version 1/2/2008
2008-03-21 SKF Slide 30 SKF Mining, Mineral Processing & Cement

2008-03-21 SKF Slide 31 SKF Mining, Mineral Processing & Cement