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Cartridge Heater Installation and

Operation Guideline
Typical Technical Specifications:
Heater Sheath SS 321
Max Temperature 1382F
High Volt Stability 1500VAC
Insulation Resistance >=5M@500VDC
Leakage Current <=.5mA @ 253VAC
Wattage Tolerance +5% -10%
Max Voltage 600VAC
Diameter Tolerance Nominal Ø -.02mm -.06mm

Dear Customer, heater to move within its bore, the tool temperature must stay below
causing a fire if contact is made with the corrosion point.
Thank you for your trust in Hotset flammable materials. Also in cases • Voltage differences have a dramatic
heating elements. where wattage distribution is installed effect on wattage output and heater life.
the movement will change the heat Be sure the voltage is correct for the
Hotset heaters stand out due to their profile of the tool. heater design. You will find the
wide range of high performance • For a surface load up to 160W/in2 designed voltage stamped onto the
features. Therefore they can be the bore hole needs to be held to heater.
designed for individual applications Nominal Ø -0+.001”. For over • If using the internal thermocouple
and manufactured for optimum 160W/in2 we recommend a split bore please be sure to follow the standard
performance. press fit. wiring polarity. If the temperature
• In consideration of removal it is reading drops after power is applied the
Hotset heaters are quality products easier if the bore hole is made as a most common cause is the
– at every stage of their through hole. thermocouple is wired backwards.
development and manufacturing
they have to reach and pass our Temperature controllers: Operation:
high quality standards.
• Temperature Controllers have to be • All installations must be electrically
This high standard of quality matched to the heaters amp load grounded.
guarantees the long-lasting and with an appropriate thermocouple • Do not touch the heating element while
reliable operation of the heaters sensor input. in use – they get very hot.
when used in compliance within the • Only use controllers that include a • Please mount the heater so that there is
following guidelines. “Soft Start” function. This will allow no chance of fire from flammable
the heater to burn off any moisture material.
And of course if you have any inside before applying full voltage.
further questions please feel free to Storage:
contact us. Connections:
• Store at room temperature in a dry
Installation: • Installation must protect lead location.
connection areas from liquids and
• Installation should only be gasses to avoid short circuits. General Information:
performed by people trained in • If using a separate thermocouple be
electrical hookup. sure that the TC is not electrically • Please be sure to check over the order
• Do not attempt to form the part. grounded to the heater casing which confirmation for any other information
• Do not hold onto the heater with could cause a feedback to the concerning operation or special
a set screw or other clamping controller inputs. applications.
method that can deform the • Watch sharp edges along the lead • If the lead wires are supplied without
case. wire path. insulation or with removable sleeves the
• Only use Non-Electrically • Be mindful of the maximum customer must take care to insure their
conductive sprays and pastes temperature of the lead wires during protection from electricity.
for installation. planning to avoid melting during
• Heaters should be installed with operation.
a holding device. Heat up and • In cases where the heater is using
cool down cycles can cause the the casing as the second power lead,