Crude Tanks, Pumps, Flares and Fiscal Meters

31-Aug-12

SN

FOD Question Ensure equipment is provided per project specs and WQIFOD has sufficient time to review RFQ packages to 26-Aug-12 General - Pumps ensure compliance. Ensure maintenance schedule is provided as part of the vendor documentation. Pressure control in pipeline critical for pump discharge operation: PIC provided with low pressure override. Indicate if high pressure override is also provided.

Date

Drawing Number

PT Answer

Status

Remarks

26-Aug-12 D7-0601-003

Low pressure override is provided for the export flow control valve (reset by level). High pressure override is not provided. The new booster and main pumps have minimum flow protection via spillback control and low flow shutdown. This will address high pressure on pump discharge at pump start, due to restricted LV to avoid pump overspeed. Existing tanks have not been evaluated for wet H2S service. Evaluation of existing metallurgy for existing piping or equipment is not in project scope. Earthing drawings for new tanks, booster and main pump motors will be done during detail design and not issued until next year per schedule.

WQIFOD endorsed

26-Aug-12 Simplified PFD

Has the issue of wet H2S service being assessed on existing tanks?

Provide earthing system and earthing bonding drawings for new tanks, booster & main pumps motors 26-Aug-12 General - Electrical

WQIFOD endorsed

Investigate how to keep Ops/Maint. On the loop as engineering deliverables are issued for review Investigate how to keep Ops/Maint. On the loop as engineering deliverables are issued for review - FEED single lines to be provided. - Investigate how to keep Ops/Maint. On the loop as engineering deliverables are issued for review

Confirm if there is any lightning protection for new tanks 5 26-Aug-12 General - Electrical

Lightning protection is part of Earthing and the drawings will be issued next year per schedule.

WQIFOD endorsed

Provide single line diagram and electrical wiring diagram for CTPM. Plot Plans 6 26-Aug-12 General - Electrical

The overall single line diagrams and load lists have been issued for FEED and RFP already and are in POL. The detailed one lines are part of detail design and will not be issued until next year per schedule.

Provide details on Medium voltage circuit breaker for all CTPM pumps 7 26-Aug-12 General - Electrical

Details can not be provided until a substation vendor is picked. The gear is out for bids along with the substations which are in technical review now. Once a substation vendor is picked we will then be able to provide detailed information on the Medium voltage circuit breakers.

WQIFOD endorsed

Investigate how to keep Ops/Maint. On the loop as engineering deliverables are issued for review

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Crude Tanks, Pumps, Flares and Fiscal Meters

31-Aug-12

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Date

Drawing Number

26-Aug-12 D7-0623-003E

FOD Question Confirm if there is fire detectors located on the tank roof, or if any tank vapor outlet nozzle is covered by a fire detector. If fire on any tank vapor outlet nozzle and feed to the tank is stopped, there is concerns with flashback. Confirm if there is executive action upon such event.

PT Answer

Status

Remarks

Provide cathodic protection details 26-Aug-12 General - Electrical

The cathodic protection details are part of the Earthing system detail design and those drawings will not be issued until next year per schedule.

WQIFOD endorsed

10 26-Aug-12 General - LP 11 26-Aug-12 D7-0623-003E

12 26-Aug-12 D7-0623-012E

Provide F&G layout drawings Provide 3rd stage separator LL Level trip and HH Pressure trip settings Add a sample connection on each train 3rd stage outlet, Agree upstream the control valve. Ensure the sample connection goes in the middle of the stream (from the top?) Drain system is required Currently Closed Drain system is not in the scope. However if it was, it would pertain to Facilities Upgrades project. Why ball valve and butterfly in other trains (Butterfly A, B, New control valve sizes and types (butterfly, ball, etc.) C, globe in D) shown on P&ID are preliminary. The new control valve sizes and type will not be finalized until confirmed by vendor. Confirm 8" outlet nozzle on existing 3rd stage separators is sufficient for debottlenecking rates Train B line going to 24" manifold missing Train D connection to existing tank not shown on the drawing Train B connects directly with Flowtank No.2 (SW), Train C This revision needs to be reconciled with As-Built P&ID connects directly with Flowtank No.1 ( NW). Tank tagging verification team. incorrect Provide recommended equation for crude oil hydraulic calculations SDV shall be capable of manual isolation Ensure crash valve closes fast enough so there is no possibility of liquid carry over when shutdown by HHLL on crude tank. Concern on sludge accumulation in tanks bottom: Corrosion, Pump damage, sludge accumulation, recirculation design with ring inside the tank to keep solids mixed with water stream. Utilize recirculation line with certain frequency to avoid adding another line?

WQIFOD endorsed

13 26-Aug-12 D7-0623-012E

14 26-Aug-12 D7-0622-003E

WQIFOD endorsed

15 26-Aug-12 D7-0622-003E 16 27-Aug-12 D7-0633-001E 17 27-Aug-12 D7-0633-001ED 18 27-Aug-12 D7-0633-001E 19 27-Aug-12 General-Process 20 27-Aug-12 D7-033-004 21 27-Aug-12 D7-033-004

22 27-Aug-12 D7-033-004

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Crude Tanks, Pumps, Flares and Fiscal Meters

31-Aug-12

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Date

Drawing Number

23 27-Aug-12 D7-033-004

FOD Question Is it possible to gauge the new tanks. Understand if it is required. Is there any stilling well provided on new tanks. Tank gauging is the only official alternative to Krohne meter

PT Answer With Krohne fiscal meters in operation, tank gauging will rarely occur. The new tanks are not intended to be gauged since there is continuous inflow and continuous outflow. Technically, tank gauging is still possible on available nozzles(8" Nozzle N3) with the proper PPE (sour gas exposure) but not preferred due to safety issues with personnel exposure during the operation.

Status

Remarks

24 27-Aug-12 D7-601-004

Applicable to ALL DEGASSING STATIONS. ALL PUMPS. High Agree concerns with sludge in booster pumps suction. Required pressure drop meter with alarm (DP) to indicate potential strainer pluggage. Permanent strainer required to protect the pumps. PSIT required between the strainer and booster pump. How is the tank elevation differences being address for the low level trip. Ops indicates that when some of the existing tanks are at the trip setpoint, other tank has sufficient level to ensure booster suction pressure. Provide foundation drawings, Civil Note 19 by the FG SDV is incorrect Note 22 should be Note 21 Protect degassing drum from possible vacuum from SGC operations by adding a SDV on delivery gas line. If SGC keep operating and no more gas available, pressure will drop to the point no more flow to tank, high level on third stage and trip station.

WQIFOD endorsed

25 27-Aug-12 D7-601-004

26 27-Aug-12 General - Civil 27 27-Aug-12 D7-033-004 28 27-Aug-12 D7-033-004

29 27-Aug-12 D7-033-004

Degassing drum designed for full vacuum. Relief valves sized for more than potential SGC capacity. SGC provided with spill back control and shutdown on low suction pressure. Evaluate impact for adding SDV on each degassing drum gas delivery line Design alternate destination to go to the existing coalescer line for interim disposal.

30 27-Aug-12 General - Process 31 28-Aug-12 General - Process 32 28-Aug-12 D7-601-003

Water bottoms to southern pit. Alternate destination There is concern on gas delivery to SGC. Timing of tank execution at DS8 What kind of protections are available on the existing pumps if high/low pressure. Is there recycle? What is the plan with existing sequence system on the existing main pumps. Are sequence valves to be removed? What's the plan to minimize oil spill from the tanks upon water pump discharge line failure? Low Pressure trip isolating pump suction?

33 28-Aug-12 D7-601-003

Manual isolation

34 28-Aug-12 D7-633-006

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Crude Tanks, Pumps, Flares and Fiscal Meters

31-Aug-12

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Date

Drawing Number

FOD Question Water pumps shall be able to handle Hydrocarbon

35 28-Aug-12 D7-633-006 - No oil to pit. Need solution to minimize oil to the pit. Consider: Analyzer redundancy. Analyzer near storage shutting down the pumps. - Interface transmitter on existing tanks = Downpipe D7-633-006 installation inside existing tanks, Plastic Pipe designed for Maximum operating temperature. -Line from pump discharge to alternate location (different than water pit/Produced Water facilities) to drain hydrocarbons remains from the line. Add a sample connection at analyzer points to check D7-633-006 analyzer readings How we address the issue of voltage drop between the General - Electricalcontrol room and the booster pumps for control cables (Fiber Optic cable?) General - Rotating How many stages do the new pumps have? Consider moving the booster pump check valve upstream the recirculation valve so control logic would not be D7-0601-004 required to prevent pump back-rotation Have vibration monitoring systems considered for the new pumps? If not required why not? Consider recirculating main pump to its suction to take advantage of initial discharge pressure to supplement booster pump discharge pressure. This also alleviate main discharge pressure at pump start-up by recycling. Recycle to the tank is seen as not necessary. Is overheating the pump a concern in this case?

PT Answer Water pumps are API 610 vertical canned type pumps which are also designed to handle hydrocarbon in wet sour service. Will compare between multiple analyzers at each tank water nozzle to shut down the water pump (manual logic to select analyzer) vs. one analyzer at pump discharge given that the analyzer can be calibrated to read low concentrations of hydrocarbon in water. Goal is to ensure minimum content of hydrocarbons in water pumps suction line when pump stops.

Status

Remarks Ensure vapor pressure variations due to hydrocarbon content are considered.

36 28-Aug-12

37 28-Aug-12 38 28-Aug-12 39 28-Aug-12 40 28-Aug-12

Agree

WQIFOD endorsed

41 28-Aug-12 D7-0601-004

42 28-Aug-12 D7-0601-004

See attached Crude Export Pump machinery protection philosophy reviewed with EMIL. Routing the recycle from pump discharge to pump suction can result in overheating for large pumps. The general philosophy for large pumps is to route the pump recycle back to the storage tank which functions as a heat sink and eliminates the issue of overheating pumps while running on continuous recycle mode.

WQIFOD endorsed WQIFOD endorsed

What is the concept selected for installing power cable in 43 29-Aug-12 General - Electrical the DS: Trays, trenches, vaults? What is the process for involving maintenance in the 44 29-Aug-12 General - All review of the equipment requisitions? Ensure the PIC on the main pump discharge is quick 45 29-Aug-12 D7-0601-003 enough to avoid pump overload due to high LV opening. Pump high speed Provide rationale for 2.5 m of tank lining on the bottoms. 46 29-Aug-12 D7-0633-004 What is the coating thickness?

Agree

WQIFOD endorsed

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Crude Tanks, Pumps, Flares and Fiscal Meters

31-Aug-12

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Date

Drawing Number

47 29-Aug-12 D7-0633-004

48 29-Aug-12 D7-0601-003

FOD Question PT Answer DS6 existing pumps are at the same elevation than the tanks. Per field experience, minimum required level on the tank has to be ~ 2 m (per current trip). Low suction pressure trip disabled DS6 LSIT: 2.00 m. (Issue is with DS6) DS7 LSIT: 1.95 m. DS8 LSIT: 1.90 m. Why the Krohne meter is upstream the control valve and Pressure requirement for metering skid not downstream. Is it due to pressure requirements? Add a note to PSIT 601001-03 to describe the shutdown function associated with low pressure: Last SDV closure Agree

Status

Remarks

49 29-Aug-12 D7-0601-003 50 29-Aug-12 D7-0601-020 51 29-Aug-12 D7-0633-006 52 29-Aug-12 D7-0633-006 53 29-Aug-12 54 29-Aug-12 55 29-Aug-12 56 29-Aug-12 57 29-Aug-12

WQIFOD endorsed

Confirm Krohne meter signals go to the DCS Water pump strainer shall be single casing with provisions Agree to install temporary strainer (larger MESH and) permanent strainer (smaller MESH/dual MESH)

WQIFOD endorsed

Check if Note 12 still applies if relocating analyzers Confirm accuracy of oil in water analyzer to decide D7-0633-006 whether keeping AIT by pump discharge or by tank. Check the Oil in Water spec. for sump Why the AIT is located at the pump discharge instead of D7-0633-006 pump suction Clarify source for vapor streams: "wash water tanks" and D7-0613-007 "flare header vent gas" Confirm what shutdown is activated by LSIT on tank flare D7-0613-007 KO drum (Tank Flare KO pumps?) Revise tank flare KO drum to show vertical vessel PDBLK-D8-0633-101 Ensure Tank Flare KO Drum pumps are designed to handle condensate (light Hydrocarbons if applicable) Get F&G layout drawings Confirm if flare pilots failure signals go to the Control Room: What kind of signals: Temperature, Infrared?, Cameras? Is the electrical /FFG ignition panel automatic? Rationale? Spare water pump required for IOT storage Confirm if IA system is high quality galvanized steel and provide rationale for using this instead carbon steel.

Agree. See item 36.

Both tanks are blanketed with Fuel Gas Confirmed Agree

WQIFOD endorsed WQIFOD endorsed WQIFOD endorsed

58 29-Aug-12 D7-0613-007 59 29-Aug-12 General - LP 60 29-Aug-12 Flare 61 29-Aug-12 Flare 62 30-Aug-12 D8-0633-035 63 30-Aug-12 Instrument

Propose Full spare pump in warehouse

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Crude Tanks, Pumps, Flares and Fiscal Meters

31-Aug-12

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Date

Drawing Number

64 30-Aug-12 D8-0965-030

FOD Question What is the rationale for High Temperature trip and actions

PT Answer

Status

Remarks

Page 6 of 6