John Deere Pro Gator 2020, 2030

Parts List & Mounting Instructions

Jodale Perry Printed: 2004/02

John Deere Pro Gator Mounting Instructions Standard Parts List

Qty L&R Description Front Cab Bracket Photo

L&R

Rear Cab Bracket

L&R

Front Enclosure Panels Steel

Tube Spacers

L&R

Front Bumper End Caps

21 LF 1 2 2 2

180 O-rubber Floormat Cab Lift Brackets (2 Tube) 3/8 Plug Buttons 1 Plug Buttons

NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

John Deere Pro Gator Mounting Instructions Standard Bolts List

Qty 4 2 2 2 6 4 4 2 4 4 6 Description Bolt, Hex, x 3, Grade 8, Yellow Dichrome Bolt, Hex, x3 , Grade 8, Yellow Dichrome Bolt, Hex, 3/8 x 2, Grade 8, Yellow Dichrome Bolt, Hex, 3/8 x 3, Grade 8, Yellow Dichrome Nut, Hex, Nylon Locking, , Grade 8, Yellow Dichrome Nut, Flange, Nylon Locking, 3/8, Grade 8, Yellow Dichrome Washer, Steel, Flat, 9/16 x 2 , Plated Washer, Steel, Flat, , Grade 8, Yellow Dichrome Washer, Rubber, Flat, x 2 , Black Isolator, Rubber, x 2 , Black Screw, Pan-Head, #8 x , Macro-black

NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

John Deere Pro Gator Mounting Instructions

Optional Parts Lists

Heater Option (if equipped)
Qty 1 2 2 25 LF 2 Description 16MM Thermostat Adapter Fitting 5/8 barb x 3/8 NPT 180 Fitting HS-10 Hose Clamps 5/8 Heater hose 1 3/8 Grommet SpaeNaur # RB258 Photo

NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

John Deere Pro Gator Mounting Instructions

Prior to cab installation, the John Deere Pro Gator machine should be fitted with the John Deere Heavy Duty Leaf Spring Kit, Deere part #BM20433. 3. Using Figure 3 as a guide, locate the bottom hole in the green plastic panel and enlarge hole so that it is 7/8. The steel hole must also be enlarged to a 7/16 hole. Repeat for the right side of the machine.

Use the following torque settings for all ROPS fasteners: for 3/8 bolts, 42 ft-lbs, for bolts, 73 ft-lbs. Figure 2 1. Remove 2-post ROPS guard, but keep ROPS fasteners to be re-used later, and remove left and right front bumper endcaps from machine but keep bolts to be re-used later. Disconnect seat plugs and remove both seats from platform. 2. Holes must drilled into the machine chassis prior to installation. Using Figure 1 as a guide, measure 2 3/16 along left top edge of the front chassis crossmember, and then measure 1 down from that point to locate hole centre and drill a 13/16 hole through bottom, and a hole through the top of the operator foot Figure 3 platform as shown in Figure 2. Repeat for the right side. (Note that right side of machine is shown in both Figure 1 & 2)

Figure 1

4. Take the left rear cab bracket and slide it down into the left 2-post ROPS socket. Using the factory ROPS hardware, loosely secure the bracket into place. (See Figure 4) Repeat for the right rear bracket. Do not torque down the brackets until after cab has been installed.
NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

John Deere Pro Gator Mounting Instructions

Figure 4 Figure 6

5. Take the 180 O-rubber and move to the Figure 7 front steel hood shield. Start from the left side, from outside edge and slide O-rubber onto panel and begin working your way from left to right and stop from the right side. (See Figure 5) Figure 5

6. Take the 180 O-rubber and move to lower left side panel. Slide O-rubber onto steel panel, and begin working your way back and all around the rear cab and back up around the side panel until you are opposite from where you began. (See Figures 6 & 7)

7. Now you are ready to install the cab. Remove both doors, and install cab lift brackets through the pre-drilled holes into ROPS frame which is located above the B-post. The lift brackets are meant to stick away from the roof and allow a strap or chain to be attached and hoist the cab over the machine. HINT: the cab is not meant to drop straight down over the unit, the middle of the cab must drop down over the front hood and then slide back to the rear brackets. Ensure that all levers in the centre console of the machine are

NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

John Deere Pro Gator Mounting Instructions

lowered to provide clearance for the cab. Lift the cab until the machine hood is centred below the cab. Slowly lower the cab until the cab clears the hood and the front mount, and the operator platform clears the bottom of the plastic panel from Figure 3. Slowly slide the cab backwards until the hood shield contacts the hood of the machine, and lower the cab down onto the machine. Take the left front bracket and one tube spacer and slide the front bracket into position as shown in Figure 8. The tube spacer is used between the two holes drilled in step 2. Slide one x 3 hex bolt and the grade 8 steel flat washer through the bottom of the bracket, through the foot platform and secure with one locking hex nut. Take the 3/8 x 2 hex bolt and slide it through the top hole of the bracket and through the hole enlarged in Figure 3. Repeat for the right side. Place one isolator on each mount pad, and secure with one x 3 hex bolt, Figure 8 Figure 10 Torque all ROPS fasteners to torque specs provided earlier as soon as all hardware is loosely started and ensure that rubber isolator protrusion fits into mount plate.

Figure 9 8. Take the left front enclosure panel and install 180 O-rubber onto the right edge as shown in Figure 10. Install with three #8 x sheetmetal screws.

9/16 x 2 steel flat washer, 9/16 x 2 rubber flat washer, and locking hex 9. Route the electrical wiring around the nut at each mount using Figure 9 as a left rear mount as shown in Figure 9 and guide. slide down into engine bay. Connect the

NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

John Deere Pro Gator Mounting Instructions

heavy red wire to 12V. Connect the heavy 12. Drain antifreeze from engine before black wire to vehicle ground. Connect the proceeding. Remove thermostat sending orange wire to a switched source. unit, and remove plug from underneath the thermostat sending unit as shown in 10. Take the left lower bumper enclosure Figure 12. USE A WATER SEALANT panel removed in step one, and remove MATERIAL AROUND ALL FITTINGS. the two extruded 6MM panel nuts and two Insert one 5/8 barb x 3/8 NPT 180 fitting M6 x 25MM button head screws and into the plug hole from the previous step. install panel nuts onto new left lower Take the sending unit and screw into the bumper end caps into the two drilled end of the 16MM sensor adaptor. Slowly holes. Slide the bumper cap into the turn the sensor adaptor and the o-ring centre of the bumper and fasten with the into the sending unit port and screw until two button head screws. Snap the right one-half a turn is left, since there are two side of the bumper cap inside of the A-post possible locations for the other barb of the cab. Repeat for the right side and fitting, one of the holes must be plugged see Figure 11. with the plug from the other fitting hole. Figure 11 Figure 12

Put the other fitting into the adaptor and run the pressure side heater hose to this fitting. Drill two 1 3/8 holes into the operator platform to run the heater hose and grommet through near the two-post socket mount. Run the hose to the heater fittings and ensure that there is adequate hose and then cut the hose. Attach the IF cab is equipped with a heater, proceed pressure hose to the thermostat adaptor fitting and the other hose to the other with steps 12-13. fitting. Attach the hose with two HS-10 clamps. Reconnect wires that run to the sending unit. 11. Reinstall the passenger and driver seats removed in step one. Take the floormat and position onto the operator platform and ensure all pedals have adequate clearance and full range of travel. Make any necessary changes to the floormat and glue into place.
NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

John Deere Pro Gator Mounting Instructions

13. Refill the engine anti-freeze. Open the cab heater valve using the rotary control on the switchplate and turn on the fan. Start the vehicle and run at PTO RPM for five minutes to build up engine heat. Check for leaks and add anti-freeze if required. For maximum heater efficiency, all air trapped in the heater system must be evacuated. Continue running the engine and adding antifreeze as required until cab heater produces hot air. HINT: In order to get the heater to function properly if may be necessary to run the engine with the radiator cap open and start and stop the engine a few times in order to purge any air out of the system.

NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.

ADDENDUM ALL Mounting Instructions Electrical Connectors List

Qty Description

Connectors, Loop, 10GA,

Connectors, Loop, 10GA,

Connectors, Loop, 10GA, 3/8

Splicer, Wire, Blue

NOTE: All references to left and right are taken from the operators point of view when he/she is sitting in the drivers seat.