Journey of garment making

The journey of fiber to yarn to fabric and finally to garment is very long and involves lot of effort and hard work on the part of people involved in accomplishing the task,,,,,,,,,,

FLOW PROCESS IN GARMENT INDUSTRY

DESIGINING SAMPLING RESERCH AND DEVELOPMENT MERCHANDISING PRODUCTION PLANNING & CONTROL FABRIC SOURCING FABRIC STORE DOCUMENTATION STOCK CLEARENCE

SHIPMENT QUALITY STITCHING FINISHING

CUTTING

DESIGNING In an industry the idea is to use design as a management tool. A good design in a company is a question of good management yet the good design has a commitment to go far beyond a design. Design is concerned with the relationship between people and things; therefore design is an excellent way to define the quality of the products & of company communication Purpose, engineering, function, beauty, practically, commercially & relation to the environment plays an important part in the designing concept

SAMPLING DEPARTMENT In this according to buyers specifications the designer makes the designs. The designs are then send to the buyer for his approval. Once the designs are send to the buyer he approves them or suggest some changes that is certain development. Then these designs are sending to the sampling room for the making of the samples.

RESEARCH AND DEVELOPMENT DEPARTMENT This department calculates the benefit of the company. It looks at whether the pieces made are feasible or not and if are how can they benefit the company i.e. how can we minimize the wastage and what changes can be done to minimize the cost or to increase the profit of the company MERCHANDISING Merchandising department is the core central point for every garment unit. Merchandising department plays pivotal role in successful completion of an order. The department comes into action as soon as the marketing department gives provisional production order sheet or if the buyer sends mail asking for the latest developments for particular season. The merchandiser has to sent all the details pertaining to the fabric, accessories & lab dips to buyer/buying house etc. PRODUCTION PLANNING AND CONTROL The basic function of PPC department is to check the capacity of the company whether it effectively completes the order quantity FABRIC SOURCING DEPARTMENT The main aim of this department is to produce the requirement of the fabric given by the merchandiser for different orders. Then they look out for the different vendors and give them those samples. If the fabric is matched in every sense like money, colour, texture etc. then the best vendor is chosen and the fabric is ordered. The basic aim of fabric sourcing department is to look for the best suitable vendor Fabric Store Department In this the fabric is received from various resources and are stored. The fabric is inspected and the roll is segregated according to the width and shade wise. Finally the fabric is issued to the cutting department.

WORK FLOW OF CUTTING DEPARTMENT

FABRIC STORE MARKER MAKING SPREADING CUTTING TICKETING BUNDLING MOVED TO THE PRODUCTION DEPARTMENT

Marker making

spreading

cutting with straight knife

FINISHING DEPARTMENT The main function of the finishing department is to add fresh look to the product and make it presentable to the buyer. In this department a chain system is followed and we can use sticker (green blue or red) for identifying different types of defects QUALITY CONTROL DEPARTMENT Quality is the combination of four stages which are Quality control at the fabric level

 Quality control at the cutting level Quality control at the stitching level Quality control at the finishing level The process of garment flow keeps on going and changes with every new style.the journey is unending