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VERTICAL LP SEPARATOR (2 phase)

INPUT LP SEPARATOR
GAS MIX. LIQUID 136.5 16.88 0.0114 443.6 930.0 1.254 200 0.12 3600 3600 3.00

OUTPUT
RESIDENCE TIMES HLL-HLSD NLL-HLL NLL-LLL LLL-LLSD LLSD to bottom SETTLING VELOCITY CRITERION K Factor Gas Velocity (m/s) Gas Velocity (m/s) - calculated Oil Droplet Velocity (m/s) Gravity Settling Method
Specified (mins) 0.1 0.3 0.2 0.2 0.3

Feed Flow (t/d) Density (kg/m3) Viscosity (cP) Droplet Size, () Oil in Gas K Value (m/s) from mist extractor data GPSA fig.7.18 .v2 max for inlet nozzle (kg/m.s2) .v2 max for gas outlet nozzle (kg/m.s2) Max vel. in Oil outlet nozzle (m/s) Mixture density (kg/m3)

Actual (mins) 0.3 0.6 0.3 0.4 0.6

** WARNINGS ** OK OK OK OK OK

67.75
semi-ellipsoidal

Choose Dished end shape by clicking on arrow.


See note 6

0.90 0.10 0.36

OK OK

CALCULATIONS LIQUID / VAPOUR SEPARATION K Value Method


(Note 2)

K Value Max allow. Velocity (Vmax) Gas Velocity Minimum Vessel Diameter Actual Gas Velocity OK Stoke's Law (Kcr = 0.025)
2 Vt = 1488 g Dp (l - v)

0.12 0.90 0.10 364

m/s m/s m/s mm

Dmax is the upper particle size limit for each of the laws. Kcr is the critical constant for maximum particle size (from GPSA Handbook). Vt is the settling velocity in m/s.

Oil from Gas (Gravity Settling Laws method) Particle / droplet size calc for determination of appropriate law Settling Velocity Settling Law Used Law Used: Stoke's Law Intermediate Law Newton's Law Kcr 0.03 0.33 18.13 0.36 m/s Intermediate law Vt (m/s) 1.75 0.36 0.57 Dp max () 31 414 22465

Intermediate Law (Kcr = 0.334) Vt = 3.54*g0.71 Dp1.14 (l - v)0.71 v


0.29

Newton's Law (Kcr = 18.13) Vt = 1.74 * SQRT(g Dp (l-v) / v )

18

* 0.43

TITLE

SEPARATOR SIZING SPREADSHEET

VERTICAL LP SEPARATOR
PROJ.

CALCULATION SHEET

PT. PERTAMINA EP REGION SUMATERA

BY FT

DATE

CHECKED BP

DATE

CALC.NO

PT. GERBANG SARANABAJA

2012 - 05 - SPR - 02

DATE AND TIME PRINTED:

13-Jun-12

9:45 AM

PAGE 2 OF 4

VERTICAL LP SEPARATOR (2 phase)


SKETCH
Act Gas Outlet Nozz. Size = Min Gas Outlet Nozz. Size = 146 mm Gas = 90 mm 136.46 336.84 t/d 3 Am /h

Calculated Total T/T Height: 3040 mm consider 3048 mm

300 mm with L/D of approx 2.8


152 mm ID=1099mm

Wire Mesh Demister

750 mm Inlet
438 mm

(Note 4)

GAS
(Note 5) (Note 2)
750 mm 650 mm

Min Inlet Nozzle Size = Act Inlet Nozzle Size =

132 mm 194 mm HLSD HLL

650 mm

NOMENCLATURE
LLSD LLL NLL HLL HLSD g Dmax L V Dp Vt VMAX K KCR Low Level Shut Down Low Liquid Level Normal Liquid Level High Liquid Level High Level Shut Down Gas constant Upper Particle Size Limit Liquid density (kg/m3) Vapour density (kg/m3) Droplet diameter () Gas viscosity Cp Settling Velocity (m/s) Maximum vapour velocity (m/s) Design vapour velocity factor (m/s) Proportionality constant, dimensionless.

Volume increment 0.09 m3 0.18 m3

NLL

457 mm

OIL
LLL LLSD
350 mm 200 mm

0.10 m3

(Note 3) Volume to LLSD including dished end =

0.14 m3 0.36 m3

Act Liquid Outlet Nozz. Size = 67 mm

Min Liquid Outlet Nozz. Size =

Oil = 50 mm

443.58 19.87

t/d m3/h

TITLE

SEPARATOR SIZING SPREADSHEET

VERTICAL LP SEPARATOR

PROJ. CALCULATION SHEET PT. PERTAMINA EP REGION SUMATERA DATE BP 13-Jun-12 9:45 AM CALC.NO

BY FT

DATE

CHECKED

PT. GERBANG SARANABAJA

2012 - 05 - SPR - 02

DATE AND TIME PRINTED:

PAGE 3 OF 4

VERTICAL LP SEPARATOR (2 phase)


CALCULATIONS Cont'd

AREA & VOLUME INFORMATION

Area (m2)

Cylinder Volume (m3)

Volume + Dished end (m3)

Volume Increment (m3)

GAS Cross Sectional Area STORAGE (Volume from Bottom) Oil HLSD Oil HLL Oil NLL Oil LLL Oil LLSD

0.949

0.949 0.949 0.949 0.949 0.949

0.711 0.617 0.434 0.332 0.190 0.174

0.885 0.790 0.607 0.506 0.363

0.095 0.183 0.102 0.142 0.190

Dished End Type

Dished End Volume


(m^3) 0.174 0.348

semi-ellipsoidal hemispherical

NOTES

1. Maximum allowable vapour velocity is calculated from the equation: VMAX 2. 150 mm minimum. 3. Space for instrument nozzles and/or emergency liquid capacity - minimum 150 mm. 4. 60% of vessel diameter or 750mm whichever is greater. 5. twice inlet nozzle diameter.
3 6 .Semi-ellipsoidal end-volume is calculated using the formula V = ( x (ID) )/24 which applies to one end only of the separator (ie. the bottom). Hemispherical end-volume for one dished end is calculated using the formula: V = (P x (ID)3 )/12 Information taken from GPSA handbook Sections SI - 6, and in particular, figs. 6.21&6.22

K [ (L - V) / V ] 0.5

TITLE

SEPARATOR SIZING SPREADSHEET

VERTICAL LP SEPARATOR

PROJ. CALCULATION SHEET PT. PERTAMINA EP REGION SUMATERA

BY FT

DATE

CHECKED BP 13-Jun-12 9:45 AM

DATE

CALC.NO

PT. GERBANG SARANABAJA

2012 - 05 - SPR - 02

DATE AND TIME PRINTED:

PAGE 4 OF 4