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LIFTING LUGS ON TOP HEAD

FR(x.z) FR(x,z) FR(x,z,y) Fz  Fx Fy x x  d y y Mx My
FR(x.z)
FR(x,z)
FR(x,z,y)
Fz
Fx
Fy
x
x
d
y
y
Mx
My
h
Mt
P
P
H
B
VIEW Y-Z
VIEW X-Z

Lug Dimension:

Lu

Lug w

width

t

B

B

=

=

mm

140 mm

0

Lug thickness

 

H

=

20

mm

Lug radius

R

=

40

mm

Shackle/bolt pin diameter

dp

=

21

mm

Pin hole diameter

d

=

30

mm

Center of lug from A-A

h

=

75

mm

Swing angle

=

60

Deg.

Side swing angle

=

90

Deg.

Lenght of weld

g

Lw

=

320

mm

Fillet weld size used

 

fw

=

9.00

mm

Allowable load on weld

f

=

66.19

MPa

Lifting Weight & Design Load:

 

Load

( Empty Weight =

4721.50

kg

)

W

=

46317.92

N

Dinamic Factor

 

=

2.00

Total load

 

Wt

=

92635.83

N

Number of lifting lug

n

=

3.00

.

Load per lug

P

=

30878.61

N

Lug material:

Lug material selected Yield stress of material

:

SA 240 304L

 

Sy

=

172.40

MPa

Allowable stress for lug (AISC Code):

 

Allowable bending stress

 

Fb

=

0.66 * Sy

=

113.78 MPa

Allowable shear stress

Fs

=

0.25 * Sy

=

43.10

MPa

Allowable tension stress

Ft

=

0.66 * Sy

=

113.78

MPa

Allowable bearing stress

Fp

=

0.9 * Sy

=

155.16

MPa

Force Acting on the Lug:

 

At View X-Z Resultan force

FR(x,z)

=

P / Sin ()

=

35655.55

N

Vertical force

Fz

=

FR(x,z) * Sin ()

=

30878.61

N

Horizontal force At View Y-Z

Fx

=

FR(x,z) * Cos ()

=

17827.77

N

Transverse force

Fy

=

P / Tan ()

=

0.00

N

Resultan force

FR(x,z,y)

=

(Fy 2 + FR(x,z) 2 )^ 0.5

=

35655.55

N

Required thickness

 

t

= FR(x,z,y)/(2*Fs*(R - d/2))

=

16.55

mm

 

Thickness is acceptable, since

 

<

20.00

mm

Moment Acting on the Lug:

Moment in z-direction

   

Mz

=

Fy * h

=

0.00

N-mm

Moment in y-direction

My

=

Fz * h

=

1337083.03

N-mm

Moment in x-direction

Mx

= Torsion

 

=

0.00

N-mm

Stress Analysis on lug:

 

Section modulus at x-axis

 

Zz-z

=

B * H 2 / 6

=

9333.33

mm

3

Section modulus at y-axis

Zy-y

=

B 2 * H / 6

=

65333.33

mm

3

Bending stress

 

fbz

=

Mz / Zz-z

=

0.00

MPa

 

fby

=

My / Zy-y

=

20.47

MPa

Tensile / compressive stress

 

ft

=

Fx / (B * H)

=

6.37

MPa

Unity Check:

 

ft/Ft + fbz/Fb + Fby/Fb < 1

 

=

0.2358

<

1.0000

 

Stress is acceptable, since < 1

 

Stress Analysis on weld:

 

Compression load on fillet weld per linier mm

 

L

=

Fx / Lw

=

55.71

N/mm

Section modulus of fillet weld

 

Swz

=

B 2 / 3

=

6533.33

mm

2

 

Sw

wy

=

=

B * H

=

=

2800 00 mm 2

.

mm

Bending force at fillet weld

 

Wbz

=

My / Swz

=

204.66

N/mm

 

Wby

=

Mz / Swy

=

0.00

N/mm

Shear force at fillet weld

 

Wsz

=

Fz / Lw

=

96.50

N/mm

 

Wsy

=

Fy / Lw

=

0.00

N/mm

Resultan force at fillet weld

WR

=

(L 2 +Wbz 2 +Wby 2 +Wsz 2 +Wsy 2 )^ 0.5

=

233.02

N/mm

Fillet weld size

 

tw

=

WR / f

=

3.52

mm

 

Fillet weld size is acceptable, since

<

9.00

mm

Sh

Shear Stress at Pin Hole:

S

Pi

H

l

Shear area

 

A

=

2 * (R - d/2) * H

=

1000.00 mm 2

Shear stress

fs

= FR(x,z,y) / A

=

35.66

MPa

 

Shear stress is acceptable, since

<

43.10

MPa

Bearing Stress at Pin Hole:

 

Additional check plate thickness to lug

 

T

=

0

mm

Bearing area

 

Ap

=

dp * H

=

420.00 mm 2

Bearing stress

 

fp

= FR(x,z,y) / Ap

=

84.89

MPa

 

Bearing stress is acceptable

<

155.16 MPa