Академический Документы
Профессиональный Документы
Культура Документы
INTRODUCTION
The hot water and steam coil accessories provide draw-thru heat sources for OMNIZONE 50BR,BZ 5 ton to 12 ton packaged units. The coils are mounted directly in the return air and front of the cooling coil internal to the unit. This heating coil accessory is not recommended for units with the 100% rear return option, use a field-fabricated coil for this option. The coils on the OMNIZONE 50BR,BZ 15 and 20 ton mount internal but mount on the discharge side of the cooling coil. They may be used with any return or discharge arrangement. The 50BY coils mount external to the unit where the filter track is attached on the unit return air connection. See Table 1 for accessory kit weight and contents.
PRE-INSTALLATION Complete Pre-Installation Checks Remove accessory packaging and inspect shipment for damage. File claim with shipping company if accessory is damaged or incomplete.
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location. Only trained, qualified installers and service mechanics should install, start-up, and service this equipment. When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment. Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging, and setting bulky equipment. ELECTRIC SHOCK HAZARD To avoid the possibility of electrical shock, open and tag all disconnects before installing this equipment.
INSTALLATION Installation of Steam or Hot Water Coils on 50BR,BZ006-014 (See Fig. 1-4)
1. Remove return air grille, filters and small panel above the grilles from the front of the unit. 2. Mark locations of steam or hot water piping penetrations on cabinet per dimension on drawings (Fig. 1,2,3 or 4). Use hole saw or similar to cut two holes for piping penetrations through right side panel of unit. Holes should be 1/2 in. larger than pipe size in diameter. Remove or file burrs from edges of holes.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 111 Catalog No. 565-00133 Printed in U.S.A. Form 50B-6SI Pg 1 2-04 Replaces: 50B-2SI Book 1 1 4 4 Tab 2a 2b 7a 7b
COIL WEIGHTS AND DIMENSIONS COIL PART NO. 50BR 900 101 50BR 900 102 50BR 900 103 50BR 900 104 50BR 900 105 50BR 900 106 50BYN 900 201 50BYN 900 202 50BYN 900 203 50BYN 900 204 50BYN 900 205 50BYN 900 206 (1) Complete Coil Assembly KIT CONTENTS Total Length (in.) 36.00 44.00 50.70 58.25 67.50 76.00 41.00 48.50 63.50 71.00 75.00 83.00 Fin Length (in.) 23.00 30.60 37.50 46.06 55.50 64.00 30.25 40.50 55.25 61.63 63.00 73.00 Fin Height (in.) 24.50 24.50 24.50 24.50 24.19 30.19 24.00 24.00 24.00 24.00 24.00 30.00
2 MPT Supply/Return 21/2 MPT Supply/Return 11/2 MPT Supply/Return 11/4 MPT Supply/Return
Weight (Lbs) 27 36 44 54 65 93 52 70 95 106 110 157 34 46 56 68 81 117 66 89 122 135 141 200
3. Measure location and place the channel bracket in condensate drain pan of unit as dimensioned on drawings. Mark location of bracket holes on drain pan frame and remove channel bracket from unit. As dimensioned on the drawings, drill two .156 in. dia. holes for support bracket in drain pan at tubing notched end (left side of unit). Also drill two .156 in. dia. holes in drain pan at right side of unit. 4. Return channel bracket to unit drain pan and fasten with 4 field-supplied no. 10 screws. 5. Remove all packaging from heater coil and discard any caps from piping connections. Place heater coil in unit as indicated on drawings. Mount coil to unit with fieldsupplied no. 10 sheet metal screws as indicated on the drawings. DO NOT DRILL OR SCREW INTO EVAPORATOR TUBING. 6. Make piping connections to heating coil. Install insulation on exterior piping to seal tight against the unit cabinet. This will prevent air leakage into the cabinet through the coil connection openings around the piping. Refer to Piping Recommendations section in this book for more details. 7. Reinstall front panel above filter opening. Reinstall return air filters and grille. Start up the unit and observe proper operation of the fan in heating cycle, and operation of any other control valves that may have been field provided and installed.
NOTES: 1. Dimensions in [ ] are in millimeters. 2. Remove filters, grilles and panel from unit. 3. Cut holes for steam lines in panel as shown. 4. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at tubing notched end. 5. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at other end. 6. Mount support bracket using 4 #10 screws. 7. Mount steam coil using 4 #10 screws, 2 into support bracket and tube sheets at bottom and 2 screws at top into evaporator coil. (Do not drill or screw into tubing.) 8. Replace panel, filters and grilles.
NOTES: 1. Dimensions in [ ] are in millimeters. 2. Remove filters, grilles and panel from unit. 3. Cut holes for steam lines in panel as shown. 4. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at tubing notched end. 5. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at other end. 6. Mount support bracket using 4 #10 screws. 7. Mount steam coil using 4 #10 screws, 2 into support bracket and tube sheets at bottom and 2 screws at top into evaporator coil. (Do not drill or screw into tubing.) 8. Replace panel, filters and grilles.
NOTES: 1. Dimensions in [ ] are in millimeters. 2. Remove filters, grilles and panel from unit. 3. Cut holes for steam lines in panel as shown. 4. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at tubing notched end. 5. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at other end. 6. Mount support bracket using 4 #10 screws. 7. Mount steam coil using 6 #10 screws, 2 into support bracket and tube sheets at bottom and 4 screws at top into evaporator coil. (Do not drill or screw into tubing.) 8. Replace panel, filters and grilles.
NOTES: 1. Dimensions in [ ] are in millimeters. 2. Remove filters, grilles and panel from unit. 3. Cut holes for steam lines in panel as shown. 4. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at tubing notched end. 5. Drill (2) .156 [3.97] dia. holes for support bracket in drain pan at other end. 6. Mount support bracket using 4 #10 screws. 7. Mount steam coil using 6 #10 screws, 2 into support bracket and tube sheets at bottom and 4 screws at top into evaporator coil. (Do not drill or screw into tubing.) 8. Replace panel, filters and grilles.
NOTES: 1. Dimensions in [ ] are in millimeters. 2. Remove access panel. 3. Remove 2 screws from right and left coil baffles. 4. Cut holes for hot water lines in panel above control box. 5. Mount hot water coil using the 4 screws from baffles into same holes in baffles. 6. Replace access panel.
2. Mount heating coil to unit cabinet in place of filter rack and attached with field-supplied screws. 3. Mount filter rack directly to heating coil framing. Reattach with the screws removed in Step 1.
DIMENSIONAL CHART
DIM A B C 50BY006 mm ft-in. 287 0-115/16 1068 3- 711/16 151 0- 515/16 50BY008 mm ft-in. 366 1- 23/8 1301 4- 31/4 189 0- 77/16 50BY012 mm ft-in. 366 1- 23/8 1446 4- 815/16 232 0- 91/8 50BY014 mm ft-in. 366 1- 23/8 1541 5- 011/16 286 0-111/4
HOT WATER COIL D E F G H J (return) K (supply) L STEAM COIL D E F G H J (supply) K (return) L 203 0- 8 64 0- 21/2 203 0- 8 64 0- 21/2 362 1- 21/4 314 1- 03/8 89 0- 31/2 38 0- 11/2 25 0- 1 64 0- 21/2 203 0- 8 64 0- 21/2 381 1- 3 314 1- 03/8 89 0- 31/2 38 0- 11/2 25 0- 1 64 0- 21/2 203 0- 8 64 0- 21/2 381 1- 3 314 1- 03/8 89 0- 31/2 38 0- 11/2 25 0- 1 64 0- 21/2 242 0- 91/2 133 051/4 242 0- 91/2 133 051/4 242 0- 91/2 133 051/4 242 0- 91/2 133 0- 51/4 83 0- 31/4 597 1-111/2 83 0- 31/4 38 0- 11/2 38 0- 11/2 32 0- 11/4
Fig. 7 Low Ambient and Hot Water Coil Accessory Dimensions, 50BY006-014
DIMENSIONAL CHART
DIM A B C 50BY0016 mm ft-in. 560 1-101/16 2014 6- 65/16 286 0-111/4
HOT WATER COIL D E F G H J (return) K (supply) L STEAM COIL D E F G H J (supply) K (return) L 203 0- 8 64 0- 21/2 454 1- 57/8 314 1- 03/8 89 0- 31/2 38 0- 11/2 25 0- 1 64 0- 21/2 242 0- 91/2 133 0- 51/4 162 0- 63/8 584 1-11 89 0- 31/2 51 0- 2 51 0- 2 32 0- 11/4
Fig. 8 Low Ambient and Hot Water Coil Accessory Dimensions, 50BY016
DIMENSIONAL CHART
DIM A B C D E F G H J (return) K (supply) L D E F G H J (supply) K (return) L UNIT 50BY024 mm 560 2014 286 242 133 95 762 89 64 64 32 203 64 454 314 89 51 38 64 ft-in. 1-101/16 6- 65/16 0-111/4 0- 91/2 0- 51/4 0- 33/4 2- 6 0- 31/2 0- 21/2 0- 21/2 0- 11/4 0- 8 0- 21/2 1- 57/8 1- 03/8 0- 31/2 0- 2 0- 11/2 0- 21/2
STEAM COIL
Fig. 9 Self Contained Vertical Air Conditioner Low Ambient and Hot Water Coil Accessory Dimensions, 50BY024
2. Do not reduce the pipe size on the coil return connection. Keep the same size through the dirt loop and make any reduction in the branch to the trap. 3. A vacuum breaker is recommended to prevent condensate from being held up in the coil. Generally the vacuum break is connected between the coil inlet and the return main. If the system has a flooded return main the vacuum breaker should be open to atmosphere and the trap design should allow for venting large quantities of air. 4. Do not let steam flow drip through the coil and do not attempt to have condensate lift when using a two-position or modulating valve. 5. Size traps in accordance with the manufacturers recommendations. Be sure that the required pressure differential is available. Do not undersize traps. 6. Float and thermostatic or bucket traps are recommended for low pressure steam. On high pressure use bucket traps. Thermostatic traps should only be used for air venting. Bucket traps are recommended for use with ON/OFF control. 7. Locate the trap at least 12 inches below the coil return. 8. If a modulating control valve is used be sure to size the valve properly and do not oversize.
CONTROLS
Several methods of control are possible depending on the heating medium to be used, location and type of thermostatic control and whether or not modulating or ON-OFF type control is used. Figure 13 shows a typical control scheme for ON/OFF hot water heating coil in a 50B series unit. Install heating thermostat or connect to the heating side of an available heating/cooling thermostat so that the unit operates the fan in the desired operation, either continuous or cycling with the heating coil. The thermostat should provide the required connection to activate the fan and the cooling and heating should not be able to be activated simultaneously.
RETURN RISER
SUPPLY RISER
SU RE
GAGE COCK
TU RN
GATE VALVE
Fig. 11 Typical Steam Distributing Coil Piping for Open Gravity Systems with Steam Pressure Below 10 Psig
H1
Fig. 12 Typical Steam Distributing Coil Piping for Vacuum-Return Systems with Steam Pressure Below 10 Psig
H2
H1
CB 3.2 AMPS
TRAN
C BRN
H2
24V
RED
TB2
RC OFF HEAT AUTO COOL TH1 FAN SW ON G AUTO AHA W1 TH2 AHA W2 X OFF HEAT AUTO COOL TC1 Y1 CC CC L C RH
CR
ORN 1 3 BLK
IFP
RED C1 IFC C2
R BRN G BLK BRN BRN T1 ORN LOGIC Y1 ORN 1 3 2 RED 2 LOGIC 1 BRN BLU C1 OFC C2 BRN
TDR1
X ORN X
CLO1
3 BLU
LPS1
HPS1
BLU
OFP
BLU C1 C1 C2 BLU
C1 CR C2 BRN
Y2
BLK
TDR2
T2 BLK ORN X
CLO2
LPS2
ORN
HPS2
BLU C1 C2 C2
TC2 Y2
FIELD THERMOSTAT
LEGEND Adjustable Heat Anticipator TB Compressor Contactor TC Circuit Breaker TDR Cooling Compensator TH Compressor Lockout TRAN Control Relay Heater Relay High-Pressure Switch Indoor-Fan Contactor Indoor-Fan Protector Low-Pressure Switch Outdoor-Fan Contactor Outdoor-Fan Protector
Terminal Block Thermostat Cooling Time-Delay Relay Thermostat Heating Transformer Terminal Block Connection Marked Terminal Unmarked Terminal Factory Wiring Field Wiring
START-UP
1. Turn on power to the unit. 2. Set fan switch, on unit or on thermostat (depending on control scheme used) to ON position to energize evaporator fan. 3. Turn on water or steam supply to the unit. 4. Set the thermostat to call for heating. 5. Purge air from the coil as flow is established. 6. Check for heating effect at the air outlet. 7. Place thermostat in desired control setting.
is required. A heating coil can be subjected to freezing temperatures by outside air during the winter or by its close proximity to cooling coils during the summer or in cooling operation. Use of a freeze protection thermostat (50BB-900- - -001) is recommend.
SERVICE
NOTE: Do not use high-pressure water or air. Damage to fins may result.
Vent and Drain Coils Coils may be vented or drained as required by removing the plug vent and drain in the coil headers. Protecting Coils Against Freezing Damage
Whenever a steam or hot water coil is subjected to freezing temperatures, some means of adequate freeze protection
10
Copyright 2004 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 111 Catalog No. 565-00133 Printed in U.S.A. Form 50B-6SI Pg 12 2-04 Replaces: 50B-2SI Book 1 1 4 4 Tab 2a 2b 7a 7b