Вы находитесь на странице: 1из 60

7628

EXTERIOR/INTERIOR TRIM

BACK DOOR GARNISH SUBASSY OUTSIDE (LIFTBACK MODELS)

BACK DOOR GARNISH SUBASSY OUTSIDE (LIFTBACK MODELS)


760WA01

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 7540) 2. REMOVE BACK DOOR SIDE GARNISH LH (See page 7540) 3. REMOVE BACK DOOR SIDE GARNISH RH (See page 7540) 4. REMOVE BACK DOOR SIDE GARNISH CLIP (See page 7540) 5. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7540) 6. REMOVE BACK DOOR GARNISH SUBASSY OUTSIDE (See page 7540) (a) Remove the 5 nuts, clip and garnish.

Clip

Nut

B67627

7. (a)

INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE Install the garnish with the 5 nuts and clip. Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)

AVENSIS REPAIR MANUAL (RM1018E)

EXTERIOR/INTERIOR TRIM

BACK DOOR GARNISH SUBASSY OUTSIDE (WAGON MODELS)

7629

BACK DOOR GARNISH SUBASSY OUTSIDE (WAGON MODELS)


760WB01

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 7545) 2. REMOVE BACK DOOR SIDE GARNISH LH (See page 7545) 3. REMOVE BACK DOOR SIDE GARNISH RH (See page 7545) 4. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7545) 5. REMOVE DOOR PULL HANDLE (See page 7545) 6. REMOVE BACK DOOR GARNISH SUBASSY OUTSIDE (a) Remove the 5 nuts, clip and back door garnish.

Clip

Nut

B67627

7. (a)

INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE Install the garnish with the 5 nuts and clip. Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)

AVENSIS REPAIR MANUAL (RM1018E)

761
EXTERIOR/INTERIOR TRIM FRONT BUMPER

FRONT BUMPER
760WX01

COMPONENTS

Front Bumper Side Retainer RH

Front Bumper Reinforcement Subassy

Radiator Grille Lower Radiator Grille

Front Bumper Side Retainer LH

Front Bumper Stay Subassy RH w/ CAC

Front Bumper Side Moulding RH w/ Fog Lamp Fog Lamp Assy RH

Hood to Front End Panel Seal

CAC Cooling Air Duct Subassy Front Bumper Stay Subassy LH Front Bumper Side Moulding LH

Front Bumper Hole Cover RH Front Bumper Cover w/ Fog Lamp Fog Lamp Assy LH

Front Spoiler Cover RH

Front Spoiler Cover LH

Front Bumper Hole Cover LH


B67422

AVENSIS REPAIR MANUAL (RM1018E)

762
EXTERIOR/INTERIOR TRIM FRONT BUMPER

w/ Headlamp Cleaner

Headlamp Washer Actuator Subassy RH Headlamp Washer Nozzle Subassy RH

Headlamp Washer Nozzle Subassy LH

Headlamp Washer Actuator Subassy LH

Radiator Grille Lower Front Bumper Cover Front Spoiler Cover RH

Front Spoiler Cover LH

B68229

AVENSIS REPAIR MANUAL (RM1018E)

763
EXTERIOR/INTERIOR TRIM FRONT BUMPER
760WY01

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE FRONT BUMPER COVER (a) Put protective tape under the front fender. HINT: Because the spoiler covers LH and RH are assembled, remove them together. (b) Remove the spoiler. (1) Remove the 9 screws and 6 claws. (2) Remove the 6 retainers. (3) Remove the spoiler covers LH and RH together. (4) Remove the bolt and separate the spoiler cover RH from the LH. (c) Remove the 3 bolts and 2 clips. (d) Using a screwdriver, disengage the 6 claws and remove the bumper cover. HINT: Tape the screwdriver tip before use. (e) w/ Fog lamp: Disconnect the fog lamp connectors.

Claw

B67425

2.

(a) (b) HINT: Tape the screwdriver tip before use. (c) Remove the 2 screws and actuator.
B67431

REMOVE HEADLAMP WASHER ACTUATOR SUBASSY LH (W/ HEADLAMP CLEANER) Remove the washer hose clip. Using a screwdriver, pry out the front washer nozzle.

3. REMOVE HEADLAMP WASHER ACTUATOR SUBASSY RH (W/ HEADLAMP CLEANER) HINT: Use the same procedures described for the LH side. 4. REMOVE INTERCOOLER COOLING AIR DUCT SUBASSY (W/ CAC 1CDFTV ENGINE TYPE) (a) Remove the 3 screws and air duct. 5. REMOVE FRONT BUMPER REINFORCEMENT SUBASSY (a) Using a screwdriver, remove the wire harness. (b) Remove the 8 bolts and reinforcement. 6. REMOVE FRONT BUMPER SIDE RETAINER LH (a) Using a screwdriver, remove the 2 screws and retainer. HINT: Tape the screwdriver tip before use.

AVENSIS REPAIR MANUAL (RM1018E)

764
EXTERIOR/INTERIOR TRIM FRONT BUMPER

7. REMOVE FRONT BUMPER SIDE RETAINER RH HINT: Use the same procedures described for the LH side. 8. REMOVE FRONT BUMPER STAY SUBASSY LH (a) Remove the 2 bolts and stay. 9. REMOVE FRONT BUMPER STAY SUBASSY RH (a) Remove the 2 bolts and stay. 10. REMOVE FOG LAMP ASSY LH (W/ FOG LAMP) (a) Remove the 2 screws and fog lamp. 11. REMOVE FOG LAMP ASSY RH (W/ FOG LAMP) (a) Remove the 2 screws and fog lamp. 12. REMOVE FRONT BUMPER HOLE COVER LH 13. REMOVE FRONT BUMPER HOLE COVER RH 14. REMOVE FRONT BUMPER SIDE MOULDING LH (a) Using a screwdriver, disengage the 9 claws and remove the retainer. HINT: Tape the screwdriver tip before use. 15. REMOVE FRONT BUMPER SIDE MOULDING RH HINT: Use the same procedures described for the LH side. 16. REMOVE HOOD TO FRONT END PANEL SEAL (a) Using a screwdriver, remove the 10 clips and panel seal. HINT: Tape the screwdriver tip before use. 17. REMOVE RADIATOR GRILLE (a) Using a screwdriver, disengage the 13 claws and remove the 2 screws and radiator grille. HINT: Tape the screwdriver tip before use. 18. REMOVE RADIATOR GRILLE LOWER (a) Using a screwdriver, disengage the 10 claws and remove the grille lower. HINT: Tape the screwdriver tip before use. 19. INSTALL FRONT BUMPER REINFORCEMENT SUBASSY (a) Install the reinforcement with the 8 bolts. (b) Install the wire harness. 20. INSTALL FRONT BUMPER COVER (a) w/ Fog lamp: Connect the fog lamp connector. (b) Engage the 6 claws and install the bumper cover. (c) Install the 3 bolts and 2 clips. (d) Install the spoiler. (1) Install the spoiler covers LH and RH together. (2) Install the 6 retainers. (3) Install the 9 screws and 10 claws. B67425

AVENSIS REPAIR MANUAL (RM1018E)

7632
EXTERIOR/INTERIOR TRIM FRONT FLOOR FOOTREST

FRONT FLOOR FOOTREST


760WC01

REPLACEMENT
HINT: The installation is in the reverse order of the removal.

1. (a)

REMOVE FR FLOOR FOOTREST LH Using a screwdriver, disengage the 2 clips and remove the footrest.

HINT: Tape the screwdriver tip before use. (b) Disengage the clips and then remove the 2 clips from the footrest.
Clip
B67619

AVENSIS REPAIR MANUAL (RM1018E)

7632
EXTERIOR/INTERIOR TRIM FRONT FLOOR FOOTREST

FRONT FLOOR FOOTREST


760WC01

REPLACEMENT
HINT: The installation is in the reverse order of the removal.

1. (a)

REMOVE FR FLOOR FOOTREST LH Using a screwdriver, disengage the 2 clips and remove the footrest.

HINT: Tape the screwdriver tip before use. (b) Disengage the clips and then remove the 2 clips from the footrest.
Clip
B67619

AVENSIS REPAIR MANUAL (RM1018E)

7611
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

FUEL LID LOCK CONTROL ASSY


760X501

COMPONENTS
Sedan Models

Luggage Compartment Floor Carpet Fuel Filler Opening Lid Lock Retainer Fuel Lid Lock Control Assy Rear Floor Finish Plate

5.5 (56, 49 in.lbf)

Luggage Compartment Trim Hook No. 2

5.0 (51, 44 in.lbf)

Luggage Compartment Trim Inner LH

Rope Hook Assy

Nm (kgfcm, ftlbf) : Specified torque

B68948

AVENSIS REPAIR MANUAL (RM1018E)

7612
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

Liftback Models Rear Floor Finish Plate Rope Hook Assy

Rope Hook Assy Rear Door Opening Trim Weatherstrip LH Deck Trim Side Board LH

Fuel Lid Lock Control Assy


5.5 (56, 49 in.lbf)

Rear Door Scuff Plate LH

Fuel Filler Opening Lid Lock Retainer NVm (kgfVcm, ftVlbf) : Specified torque

B68947

AVENSIS REPAIR MANUAL (RM1018E)

7613
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

Wagon Models

Tonneau Cover Assy Rear Floor Finish Plate

Deck Floor Box Front Deck Board Subassy

Deck Floor Box LH Deck Floor Box Rear Rear Door Opening Trim Weatherstrip LH Deck Trim Side Board LH Luggage Compartment Trim Hook No. 2

Fuel Lid Lock Control Assy

Rear Door Scuff Plate LH

5.5 (56, 49 in.lbf)

Fuel Filler Opening Lid Lock Retainer NVm (kgfVcm, ftVlbf) : Specified torque
B68946

AVENSIS REPAIR MANUAL (RM1018E)

7614
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
760X601

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH (SEDAN MODELS) (See page 7636) (a) Remove the luggage compartment floor carpet. (b) Remove the 2 rope hooks. (c) Remove the rear floor finish plate. (d) Remove the 2 luggage compartment trim hooks. (e) Remove the luggage compartment trim inner. 2. REMOVE DECK TRIM SIDE BOARD LH (LIFTBACK MODELS) (See page 7645) (a) Remove the 2 rope hooks. (b) Remove the rear floor finish plate. (c) Remove the rear door opening trim weatherstrip LH. (d) Remove the rear door scuff plate LH. (e) Remove the deck trim side board. 3. REMOVE DECK TRIM SIDE PANEL ASSY LH (WAGON MODELS) (See page 7654) (a) Remove the rear door opening trim weatherstrip LH (b) Remove the rear door scuff plate. (c) Remove the tonneau cover. (d) Remove the deck board. (e) Remove the deck floor box rear. (f) Remove the deck floor box LH. (g) Remove the deck floor box front. (h) Remove the rear floor finish plate. (i) Remove the luggage compartment trim hook No. 2. (j) Remove the deck trim side board.

4. (a) (b)

REMOVE FUEL LID LOCK CONTROL ASSY Disconnect the connector. Remove the nut and fuel lid lock control.

B68949

5. (a)

REMOVE FUEL FILLER OPENING LID LOCK RETAINER Remove the fuel filler opening lid lock retainer, as shown in the illustration.

B69147

AVENSIS REPAIR MANUAL (RM1018E)

7615
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

6. (a)

INSTALL FUEL LID LOCK CONTROL ASSY Install the fuel lid lock control with the the nut. Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)

HINT: Check to see that the tip of the lock is securely insearted into hole A, looking inside through the check hole.

Check Hole A

B68950

Female Part Male Part

7. (a)

INSTALL FUEL FILLER OPENING LID LOCK RETAINER Install the fuel filler opening lid lock retainer as shown in the illustration.

B68951

AVENSIS REPAIR MANUAL (RM1018E)

7616
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

Sedan Models Slit

(b) (c)

Pass the strap through the slit on the trim as shown in the illustration. Attach a strap to the trim.

Strap

Liftback Models Slit

Strap Wagon Models Slit

Strap
B68953 B68952 B68954

B69320

AVENSIS REPAIR MANUAL (RM1018E)

EXTERIOR/INTERIOR TRIM

LUGGAGE COMPARTMENT DOOR GARNISH SUBASSY OUTSIDE (SEDAN MODELS)

7627

LUGGAGE COMPARTMENT DOOR GARNISH SUBASSY OUTSIDE (SEDAN MODELS)


760W901

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE BACK DOOR TRIM COVER (See page 7532) 2. REMOVE LUGGAGE COMPARTMENT DOOR GARNISH SUBASSY OUTSIDE (a) Remove the 6 nuts, clip and garnish.

Clip

Nut

B67626

3. (a)

INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE Install the garnish with the 6 nuts and clip. Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)

AVENSIS REPAIR MANUAL (RM1018E)

7617
EXTERIOR/INTERIOR TRIM NAME PLATE

NAME PLATE
760W401

REPLACEMENT

1 RH Side 110.1 (4.335)

1 RH Side 120.9 (4.760)

57.3 (2.256)

39.1 (1.717)

43.6 (1.717)

39.1 (1.539)

1 LH Side 106.8 (4.205)

1 LH Side 101.5 (3.996)

39.7 (1.563)

53.9 (2.122)

39.6 (1.559)

24.4 (0.961)

mm (in.)
B67148

AVENSIS REPAIR MANUAL (RM1018E)

7618
EXTERIOR/INTERIOR TRIM NAME PLATE

Sedan Models

59.0 (2.323)

20.3 (0.799) 131.2 (5.165)

91.1 (3.587) 115.4 (4.543)

14.6 (0.575) 161.3 (6.350) 47.1 (1.854)

26.6 (1.047)

63.5 (2.450) 49 (1.929) 97.1 (3.823)

mm (in.)

B67145

AVENSIS REPAIR MANUAL (RM1018E)

7619
EXTERIOR/INTERIOR TRIM NAME PLATE

Liftback Models 1

59.3 (2.335)

20.5 (0.807) 131.2 (5.165)

88.6 (3.488) 89 (3.504)

14.7 (0.579) 161.1 (6.342) 47.1 (1.854)

3 27 (1.063)

61.3 (2.41) 48.2 (1.898) 97.3 (3.831) mm (in.)

B67146

AVENSIS REPAIR MANUAL (RM1018E)

7620
EXTERIOR/INTERIOR TRIM NAME PLATE

Wagon Models 1 2

52.5 (2.067) 115.4 (4.543) 162 (6.378) 129.7 (5.106) 144.5 (5.689) 109.6 (4.315) 38.1 (1.500) 95.5 (3.760)

40 (1.575) 109.6 (4.315) 97 (3.819) 115.4 (4.543)

mm (in.)

B67147

AVENSIS REPAIR MANUAL (RM1018E)

7621
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH

OUTSIDE MOULDING LH
760W501

REPLACEMENT
HINT: On the RH side, use the same procedures as on the LH side.

Protective Tape

B50319

REMOVE OUTSIDE MOULDING LH Using a heat light, heat the moulding. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the moulding excessively. (b) Tie both the piano wire ends to a wooden block or a similar object. (c) Scrape tape off by pulling the piano wire and remove the moulding with reference pins remaining on the moulding. NOTICE: S If reusing the moulding, take care not to damage the moulding. S Do not damage the body. (d) Remove the moulding. 2. INSTALL OUTSIDE MOULDING LH (a) Using a heat light, heat the body surface. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the body excessively. (b) Remove the tape from the body. (c) Wipe off the stains with cleaner. (d) Clean the moulding (if reusing the moulding). (1) Using a heat light, heat the moulding. Heating temprature: 20 30_C (68 86_F) NOTICE: Do not heat the moulding excessively. (2) Remove the tape from the moulding. (3) Wipe off the stains with cleaner. (4) Apply new doublesided tape to the moulding as shown in the illustration.

1. (a)

Doublesided Tape
B67149

AVENSIS REPAIR MANUAL (RM1018E)

7622
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH

(e)

Using a heat light, heat the body and moulding. Heating temperature:
Body Moulding 40 60_C (104 140_F) 20 30_C (68 86_F)

NOTICE: Do not heat the body and moulding excessively. (f) Remove the peeling paper from the face of the moulding and attach the moulding securely to the vehicle body. NOTICE: Be careful that dirt or foreign objects do not stick to adhesive part when removeing the peeling paper. (g) Push the moulding to the body, as shown in the illustration. NOTICE: Do not apply excessive force onto the moulding. Instead, apply steady pressure with your thumbs.
3.8 (0.150) 2.3 (0.091) 16.4 (0.646) 16.2 (0.638) 28 (1.102) 119 (4.685)

228.7 (9.004)

243 (9.567)

243 (9.567)

252.7 (9.949)

mm (in.)

B67150

AVENSIS REPAIR MANUAL (RM1018E)

765
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)

REAR BUMPER (SEDAN/LIFTBACK)


760X101

COMPONENTS
Luggage Compartment Trim Hook Rope Hook Assy Rear Floor Finish Plate Liftback Models
Rope Hook Assy

Rear Floor Finish Plate

Rear Bumper Side Retainer RH Rear Bumper Retainer Upper RH

Rear Bumper Retainer Upper LH Rear Bumper Side Retainer LH

Rear Bumper Reinforcement No. 1

Rear Bumper Pad RH


11.5 (115, 16)

Rear Bumper Pad LH

Rear Bumper Cover

Rear Bumper Side Moulding RH

5.5 (55, 49 in.Vlbf)

Rear Bumper Side Moulding LH NVm (kgfVcm, ftVlbf) : Specified torque


B67428

AVENSIS REPAIR MANUAL (RM1018E)

766
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
760X201

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. (a) (b) (c) REMOVE REAR FLOOR FINISH PLATE (SEDAN MODELS) Remove the 2 hooks and 2 rope hooks. Using a moulding remover, remove the 2 clips and finish plate. Using a screwdriver, disengage the 4 claws and finish plate.

HINT: Tape the screwdriver tip before use.

B67426

2. REMOVE REAR FLOOR FINISH PLATE (LIFTBACK MODELS) (a) Remove the 2 bolts and 2 rope hooks. (b) Using a screwdriver, disengage the 4 claws and finish plate. HINT: Tape the screwdriver tip before use. 3. REMOVE REAR BUMPER COVER (a) Put protective tape under the quarter panel. (b) Remove the 2 screws, 4 nuts and 3 clips. Claw (c) Using a screwdriver, disengage the 14 claws and remove the bumper. HINT: Tape the screwdriver tip before use.
Protective Tape
B67427

4. REMOVE REAR BUMPER REINFORCEMENT NO.1 (a) Remove the 8 bolts and reinforcement. 5. REMOVE REAR BUMPER SIDE RETAINER LH (a) Remove the 2 screws. (b) Using a screwdriver, remove the retainer. HINT: Tape the screwdriver tip before use. 6. REMOVE REAR BUMPER SIDE RETAINER RH HINT: Use the same procedures described for the LH side. 7. REMOVE REAR BUMPER RETAINER UPPER LH (a) Remove the 2 screws. (b) Using a screwdriver, remove the retainer.

AVENSIS REPAIR MANUAL (RM1018E)

767
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)

HINT: Tape the screwdriver tip before use. 8. REMOVE REAR BUMPER RETAINER UPPER RH HINT: Use the same procedures described for the LH side. 9. REMOVE REAR BUMPER SIDE MOULDING LH (a) Using a screwdriver, disengage the 10 claws and remove the moulding. HINT: Tape the screwdriver tip before use. 10. REMOVE REAR BUMPER SIDE MOULDING RH HINT: Use the same procedures described for the LH side. 11. INSTALL REAR BUMPER REINFORCEMENT NO.1 (a) Install the reinforcement with the 8 bolts. Torque: 11.5 NVm (115 kgfVcm, 16 ftVlbf) 12. INSTALL REAR BUMPER COVER (a) Install the bumper cover with the 4 nuts, 2 screws and 3 clips. Torque: 5.5 NVm (55 kgfVcm, 49 in.Vlbf) for screw

B67427

AVENSIS REPAIR MANUAL (RM1018E)

768
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)

REAR BUMPER (WAGON MODELS)


760X301

COMPONENTS
Deck Floor Box Rear Deck Floor Box RH

Rear Floor Finish Plate Deck Floor Box LH Rear Bumper Side Retainer RH

Rear Bumper Retainer Upper RH Rear Bumper Retainer Upper LH Rear Bumper Side Retainer LH Rear Bumper Reinforcement No. 1
11.5 (115, 16)

Rear Bumper Pad RH


11.5 (115, 16)

Rear Bumper Cover

Rear Bumper Pad LH

Rear Bumper Side Moulding LH

Rear Bumper Side Moulding RH

5.5 (55,49 in.Vlbf)

NVm (kgfVcm, ftVlbf)

: Specified torque

B67423

AVENSIS REPAIR MANUAL (RM1018E)

769
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)
760X401

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE REAR FLOOR FINISH PLATE (a) Using a screwdriver, remove the 4 clips and finish plate. HINT: Tape the screwdriver tip before use.

Clip

B67429

2. 3. 4.

REMOVE DECK FLOOR BOX REAR (See page 7654) REMOVE DECK FLOOR BOX LH (See page 7654) REMOVE DECK FLOOR BOX RH (See page 7654)

Claw

5. (a) (b) (c)

REMOVE REAR BUMPER COVER Put protective tape under the quarter panel. Remove the 2 screws, 3 clips and 4 nuts. Using a screwdriver, disengage the 16 claws and remove the bumper cover.

HINT: Tape the screwdriver tip before use.


B67430

6. REMOVE REAR BUMPER REINFORCEMENT NO.1 (a) Remove the 8 bolts and reinforcement. 7. REMOVE REAR BUMPER SIDE RETAINER LH (a) Remove the 2 screws. (b) Using a screwdriver, disengage the 3 claws and remove the side retainer. HINT: Tape the screwdriver tip before use. 8. REMOVE REAR BUMPER SIDE RETAINER RH HINT: Use the same procedures described for the LH side. 9. REMOVE REAR BUMPER RETAINER UPPER LH (a) Remove the 2 screws. (b) Using a screwdriver, disengage the claw and remove the retainer upper. HINT: Tape the screwdriver tip before use. 10. REMOVE REAR BUMPER RETAINER UPPER RH HINT: Use the same procedures described for the LH side. 11. REMOVE REAR BUMPER SIDE MOULDING LH (a) Using screwdriver, remove the moulding.
AVENSIS REPAIR MANUAL (RM1018E)

7610
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)

HINT: Tape the screwdriver tip before use. 12. REMOVE REAR BUMPER SIDE MOULDING RH HINT: Use the same procedures described for the LH side. 13. INSTALL REAR BUMPER REINFORCEMENT NO.1 (a) Install the reinforcement with the 8 bolts. Torque: 11.5 NVm (115 kgfVcm, 16 ftVlbf)

14. (a)

INSTALL REAR BUMPER COVER Install the bumper cover with the 2 screws, 3 clips and 4 nuts. Torque: 5.5 NVm (55 kgfVcm, 49 in.Vlbf) for screw

B67430

AVENSIS REPAIR MANUAL (RM1018E)

7624
EXTERIOR/INTERIOR TRIM REAR DOOR BELT MOULDING ASSY LH

REAR DOOR BELT MOULDING ASSY LH


760W701

REPLACEMENT
HINT:
S S

1. 2. 3. 4. 5. 6.

The installation is in the reverse order of the removal. On the RH side, use the same procedures as on the LH side. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (See page 7522) REMOVE REAR DOOR TRIM BASE LH (See page 7522) REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW) (See page 7522) REMOVE REAR DOOR TRIM BOARD SUBASSY LH (See page 7522) REMOVE REAR DOOR GLASS WEATHERSTRIP INNER LH (See page 7522) REMOVE REAR DOOR SERVICE HOLE COVER LH (See page 7522)

7. (a) (b)

REMOVE REAR DOOR BELT MOULDING ASSY LH Put protective tape under the moulding. Using a screwdriver or moulding remover, pry out the claws and remove the moulding.

HINT: Tape the screwdriver tip before use.

Tape

Tape

B67608

AVENSIS REPAIR MANUAL (RM1018E)

7630
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)

REAR SPOILER (WAGON MODELS)


760WD01

REPLACEMENT
HINT: The installation is in the reverse order of the removal.

Clip

1. (a) (b)

REMOVE BACK DOOR TRIM PANEL ASSY UPPER Remove the 4 clips and door trim panel. Remove the 4 hole plugs.

B67161

Clip

2. (a) (b)

REMOVE REAR SPOILER Disconnect the stop lamp connector. Remove the 6 nuts and clip.

B67162

Doublesided Tape

B67163

Using a heat light, heat the spoiler. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the spoiler excessively. (d) Lightly lift the spoiler at the right end or the left end. (e) Cut the tape. (1) Tie both piano wire ends to a wooden block or similar object. (2) Cut the tape by pulling the piano wire. NOTICE: S If reusing the rear spoiler, take care not to damage it. S Be careful not to damage the back door. (f) Remove the spoiler. 3. INSTALL REAR SPOILER (a) Clean the surface on the back door where the spoiler is to be attached. (1) Using a heat light, heat the back door contact surface. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the back door excessively.

(c)

AVENSIS REPAIR MANUAL (RM1018E)

7631
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)

(2) Remove the tape from the back door. (3) Wipe off the stains with cleaner. (b) When reusing the spoiler: Clean the spoiler. (1) Using a heat light, heat the spoiler. Heating temprature: 20 30_C (68 86_F) NOTICE: Do not heat the spoiler excessively. (2) Remove the tape from the spoiler. (3) Wipe off the stains with cleaner. (c) Install the spoiler. (1) Using a heat light, heat the door and spoiler. Heating temperature:
Door Spoiler 40 60_C (104 140_F) 20 30_C (68 86_F)

NOTICE: Do not heat the door and spoiler excessively. (2) Apply new doublesided tape to the spoiler, as shown in the illustration.
Doublesided Tape

B67164

(3) Remove the peeling paper from the spoiler. NOTICE: Be careful that dirt or foreign objects do not stick to the adhesive part when removing the peeling paper. (4) Install the spoiler with the 6 nuts. Torque: 9.8 NVm (99 kgfVcm, 87 in.Vlbf) NOTICE: Do not apply excessive force onto the spoiler. Instead, apply steady pressure with your thumbs. (5) Connect the stop lamp connector. (6) Install the 4 hole plugs.

AVENSIS REPAIR MANUAL (RM1018E)

7625
EXTERIOR/INTERIOR TRIM ROCKER PANEL MOULDING LH

ROCKER PANEL MOULDING LH


760W801

REPLACEMENT
HINT:
S S

1. 2.

The installation is in the reverse order of the removal. Use the same procedures on the RH side as on the LH side. REMOVE FRONT WHEEL REMOVE REAR WHEEL

3. (a) (b)

REMOVE SIDE MUDGUARD FRONT LH Remove the 2 screws and mudguard. Remove the 2 screws and wheel house plate.

B67156

4. (a)

REMOVE REAR WHEEL HOUSE PLATE FRONT LH Remove the 2 screws and wheel house plate.

B67157

Clip

Clip

5. (a)

REMOVE ROCKER PANEL MOULDING LH Remove the 3 screws, 12 clips and moulding.

Clip

B67155

AVENSIS REPAIR MANUAL (RM1018E)

7626
EXTERIOR/INTERIOR TRIM ROOF DRIP SIDE FINISH MOULDING CENTER LH

ROOF DRIP SIDE FINISH MOULDING CENTER LH


760WE01

REPLACEMENT
HINT: Use the same procedures on the RH side as on the LH side.

B67742

REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER LH (a) Put the protective tape around the circumference of the moulding. (b) Using a remover for the roof moulding, release the disengage the clips both in the front and rear ends of the moulding, and then remove the moulding. NOTICE: S Do not remove the clips. S If that the clips are damaged or removed accidentally, exchange them for supplied ones.

1.

1.3 (0.051)

2.
Front Side

AA

A A

4.8 (0.189)

INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH NOTICE: Only when exchanging the clips. (a) Remove the tape that remains on the mounting surface of the body, and then clean the surface with white gasoline. (b) Using a heat light, heat up the clip installation surfaces of the body and moulding. Heating temperature:
Body Moulding 40 60_C (104 140_F) 20 30_C (68 86_F)

Rear Side A 1.5 (0.059) A 4.6 (1.811) AA mm (in.)


B67741

NOTICE: Do not heat the moulding and body excessively. (c) Set the supplied clips in the positions as shown in the illustration and pressfit them by hand to install them. NOTICE: Install the moulding when 30 minutes or more have passed after pressfitting the clips. HINT: S Initial hardening time: 30 minutes S Perfect hardening time: 24 hours

AVENSIS REPAIR MANUAL (RM1018E)

7642
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

ROOF HEADLINING ASSY (LIFTBACK MODELS)


760WV01

COMPONENTS
Front Pillar Garnish RH Front Door Opening Trim Weatherstrip RH Rear Door Opening Trim Weatherstrip RH Center Pillar Garnish RH Roof Side Garnish Inner RH

Deck Trim Side Panel Assy RH Package Tray Trim Panel Assy

Rear Door Scuff Plate RH Center Pillar Garnish Lower RH Front Door Scuff Plate RH
41.2 (420, 30)

Rear Headlining Subassy Rear Floor Finish Plate

Cowl Side Trim Board RH Rear Door Opening Trim Weatherstrip LH Center Pillar Garnish LH Roof Side Garnish Inner LH
41.2 (420, 30)

Front Pillar Garnish LH

Front Door Opening Trim Weatherstrip LH

Deck Trim Side Board LH Rear Door Scuff Plate LH Center Pillar Garnish Lower LH

Cowl Side Trim Board LH Front Door Scuff Plate LH NVm (kgfVcm ftVlbf) : Specified torque

B70682

AVENSIS REPAIR MANUAL (RM1018E)

7643
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

w/ Sliding Roof

Assist Grip Subassy Assist Grip Subassy

Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy Visor Holder LH Visor Assy Assist Grip Subassy Sun Roof Opening Trim Moulding Lens Cover Room Lamp Assy No. 2 Map Lamp Assy Lens Cover

B70683

AVENSIS REPAIR MANUAL (RM1018E)

7644
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

w/o Sliding Roof

Assist Grip Subassy Assist Grip Subassy

Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy Assist Grip Subassy Visor Holder LH Visor Assy Lens Cover Room Lamp Assy No. 2 Lens Cover Map Lamp Assy

B66566

AVENSIS REPAIR MANUAL (RM1018E)

7645
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
760WW01

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
Claw Clip

1. (a)

REMOVE FRONT DOOR SCUFF PLATE RH Using a screwdriver, disengage the 5 clips and 2 claws, and remove the scuff plate.

HINT: Tape the screwdriver tip before use.

B66532

2. REMOVE FRONT DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.

Clip

3. (a)

REMOVE REAR DOOR SCUFF PLATE RH Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.

HINT: Tape the screwdriver tip before use.


Claw

B66531

4. REMOVE REAR DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.

5. (a)

REMOVE COWL SIDE TRIM BOARD RH Using a screwdriver, disengage the clip and 2 claws, and remove the trim board.

Clip Claw

HINT: Tape the screwdriver tip before use.

B66533

6. REMOVE COWL SIDE TRIM BOARD LH HINT: Use the same procedures described for the RH side.

AVENSIS REPAIR MANUAL (RM1018E)

7646
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

7. 8. 9. 10.

REMOVE REMOVE REMOVE REMOVE

FRONT DOOR OPENING TRIM WEATHERSTRIP RH FRONT DOOR OPENING TRIM WEATHERSTRIP LH REAR DOOR OPENING TRIM WEATHERSTRIP RH REAR DOOR OPENING TRIM WEATHERSTRIP LH 11. (a) (b) REMOVE CENTER PILLAR GARNISH LOWER RH Remove the floor anchor cover. Remove the bolt and the outer belt on the floor anchor side.

B66534

(c)

Using a screwdriver, disengage the 2 clips and remove the pillar garnish.

HINT: Tape the screwdriver tip before use.

Clip

B66535

12. REMOVE CENTER PILLAR GARNISH LOWER LH HINT: Use the same procedures described for the RH side.

Clip

13. (a)

REMOVE CENTER PILLAR GARNISH UPPER RH Using a screwdriver, disengage the clip and 2 screws, and remove the pillar garnish.

HINT: Tape the screwdriver tip before use.

B66527

14. REMOVE CENTER PILLAR GARNISH UPPER LH HINT: Use the same procedures described for the RH side. 15. REMOVE REAR SEAT ASSY (See page 7221) 16. REMOVE REAR SIDE SEAT BACK ASSY RH (a) Remove the bolt and seatback. 17. REMOVE REAR SIDE SEAT BACK ASSY LH (a) Remove the bolt and seatback. 18. REMOVE PACKAGE TRAY TRIM PANEL ASSY
AVENSIS REPAIR MANUAL (RM1018E)

7647
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

19. (a) (b)

REMOVE REAR FLOOR FINISH PLATE Remove the 2 bolts. Using a screwdriver, disengage the 4 claws and remove the floor finish plate.

HINT: Tape the screwdriver tip before use.

B66551

Clip

20. (a) (b)

REMOVE DECK TRIM SIDE PANEL ASSY RH Remove the 2 screws. Using a screwdriver, disengage the 5 clips and remove the deck trim side panel.

HINT: Tape the screwdriver tip before use.

B66552

21. REMOVE DECK TRIM SIDE BOARD LH HINT: Use the same procedures described for the RH side.

22. (a) (b)

REMOVE ROOF SIDE GARNISH INNER RH Remove the screw. Using a screwdriver, disengage the 5 clips and remove the roof side garnish.

HINT: Tape the screwdriver tip before use.


Clip

B63923

23. REMOVE ROOF SIDE GARNISH INNER LH HINT: Use the same procedures described for the RH side.

24. (a)

REMOVE ROOF HEADLINING TRIM SUBASSY REAR Using a screwdriver, disengage the 5 clips and remove the roof head lining trim.

HINT: Tape the screwdriver tip before use.


Clip
B66540

AVENSIS REPAIR MANUAL (RM1018E)

7648
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

25. (a)

REMOVE FRONT PILLAR GARNISH RH Using a screwdriver, disengage the 2 clips and remove the pillar garnish.

Clip

HINT: Tape the screwdriver tip before use.

B66528

(b)
120 mm 700 mm

Adhesive Tape

Pull the garnish upward and remove if from the instrument panel. (c) w/ Curtain shield airbag: Protect the curtain shield airbag LH. (1) Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover in place with adhesive tape as shown in the illustration. NOTICE: Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

Adhesive Tape Protective Cover


B65292

26. REMOVE FRONT PILLAR GARNISH LH HINT: Use the same procedures described for the RH side. 27. REMOVE RH VISOR ASSY (a) Remove the 2 screws and visor. 28. REMOVE LH VISOR ASSY (a) Remove the 2 screws and visor.

Claw

29. (a)

REMOVE MAP LAMP ASSY Using a screwdriver, disengage the 6 claws and remove the lens cover.

Claw
AVENSIS REPAIR MANUAL (RM1018E)

A79919

HINT: Tape the screwdriver tip before use. (b) Remove the 2 screws. (c) Using a moulding remover, disengage the claws. (d) Disconnect the map lamp switch connector and sliding roof switch connector, and remove the map lamp.

7649
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

Claw

30. (a)

REMOVE ROOM LAMP ASSY NO.2 Using a moulding remover, disengage the 8 claws and remove the lens cover.

HINT: Tape the screwdriver tip before use. (b) Using a moulding remover, disengage the claws. (c) Disconnect the map lamp switch connector and remove the map lamp.
Claw
B66541

Claw

Claw

31. (a)

REMOVE ASSIST GRIP SUBASSY Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.

HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and assist grip.

B66529

90_

32. (a)

REMOVE VISOR HOLDER Remove the holder of the sun visor by turning it counterclockwise.

B50596

33.

REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

AVENSIS REPAIR MANUAL (RM1018E)

7650
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

w/ Sliding Roof

34. (a)

REMOVE ROOF HEADLINING ASSY Using a clip remover, disengage the 2 clips and remove the roof headling.

w/o Sliding Roof

Clip

B66557

w/ Sliding Roof

35. (a)
Tape

INSTALL ROOF HEADLINING ASSY Align the markings, and then install the wire harness with tape. NOTICE: Attach the roof wire harness securely. (b) Install the 2 clips.

w/o Sliding Roof

Tape

B66554

36.

INSTALL REAR SEAT ASSY (See page 7221)

AVENSIS REPAIR MANUAL (RM1018E)

7633
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

ROOF HEADLINING ASSY (SEDAN MODELS)


760WT01

COMPONENTS
Front Door Opening Trim Weatherstrip RH Center Pillar Garnish RH Rear Door Opening Trim Weatherstrip RH Front Pillar Garnish RH Roof Side Garnish Inner RH

Rear Door Scuff Plate RH

Package Tray Trim Panel Assy

41.2 (420, 30)

Center Pillar Garnish Lower RH Front Door Scuff Plate RH Roof Side Garnish Inner LH
41.2 (420, 30)

Rear Door Opening Trim Weatherstrip LH Center Pillar Garnish LH

Cowl Side Trim Board RH

Front Pillar Garnish LH

Front Door Opening Trim Weatherstrip LH

Rear Door Scuff Plate LH Center Pillar Garnish Lower LH Cowl Side Trim Board LH Front Door Scuff Plate LH NVm (kgfVcm ftVlbf) : Specified torque

B66561

AVENSIS REPAIR MANUAL (RM1018E)

7634
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

w/ Sliding Roof

Assist Grip Subassy Roof Headlining Assy Assist Grip Subassy

RH Visor Assy

Assist Grip Subassy Visor Holder LH Visor Assy Assist Grip Subassy

Lens Cover

Sun Roof Opening Trim Moulding Room Lamp Assy No. 2 Map Lamp Assy Lens Cover

B70686

AVENSIS REPAIR MANUAL (RM1018E)

7635
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

w/o Sliding Roof

Assist Grip Subassy Assist Grip Subassy

Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy Assist Grip Subassy Visor Holder LH Visor Assy Lens Cover Room Lamp Assy No. 2 Lens Cover Map Lamp Assy

B66563

AVENSIS REPAIR MANUAL (RM1018E)

7636
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
760WU01

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
Claw Clip

1. (a)

REMOVE FRONT DOOR SCUFF PLATE RH Using a screwdriver, disengage the 5 clips and 2 claws, and remove the scuff plate.

HINT: Tape the screwdriver tip before use.

B66532

2. REMOVE FRONT DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.

Clip

3. (a)

REMOVE REAR DOOR SCUFF PLATE RH Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.

HINT: Tape the screwdriver tip before use.


Claw

B66531

4. REMOVE REAR DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.

5. (a)

REMOVE COWL SIDE TRIM BOARD RH Using a screwdriver, disengage the clip and 2 claw and remove the trim board.

Clip Claw

HINT: Tape the screwdriver tip before use.

B66533

6. REMOVE COWL SIDE TRIM BOARD LH HINT: Use the same procedures described for the RH side.

AVENSIS REPAIR MANUAL (RM1018E)

7637
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

7. 8. 9. 10.

REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 11. (a) (b) REMOVE CENTER PILLAR GARNISH LOWER RH Remove the floor anchor cover. Remove the bolt and outer belt on the floor anchor side.

B66534

(c)

Using a screwdriver, disengage the 2 clips and remove the pillar garnish lower.

HINT: Tape the screwdriver tip before use.

Clip

B66535

12. REMOVE CENTER PILLAR GARNISH LOWER LH HINT: Use the same procedures described for the RH side.

Clip

13. (a)

REMOVE CENTER PILLAR GARNISH UPPER RH Using a screwdriver, disengage the clip and 2 screws and remove the pillar garnish.

HINT: Tape the screwdriver tip before use.

B66527

14. REMOVE CENTER PILLAR GARNISH UPPER LH HINT: Use the same procedures described for the RH side. 15. REMOVE REAR SEAT ASSY (See page 7227, 7232)

AVENSIS REPAIR MANUAL (RM1018E)

7638
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

16. (a)
Clip

REMOVE ROOF SIDE GARNISH INNER RH Using a screwdriver, disengage the 4 clips and claw and remove the roof side garnish.

HINT: Tape the screwdriver tip before use.


Claw

B70032

17. REMOVE ROOF SIDE GARNISH INNER LH HINT: Use the same procedures described for the RH side.

18. (a) (b) (c)


Slit

REMOVE PACKAGE TRAY TRIM PANEL ASSY Remove the 4 clips. Remove the roof package tray trim panel. Pull out the belt from the slit and remove the tray trim panel.

B66550

19. (a)

REMOVE FRONT PILLAR GARNISH RH Using a screwdriver, disengage the 2 clips and remove the pillar garnish.

Clip

HINT: Tape the screwdriver tip before use.

B66528

AVENSIS REPAIR MANUAL (RM1018E)

7639
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

(b)
120 mm 700 mm

Adhesive Tape

Pull the garnish upward and remove from the instrument panel. (c) w/ Curtain shield airbag: Protect the curtain shield airbag LH. (1) Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape as shown in the illustration. NOTICE: Cover the curtain shield airbag with the protection cover as soon as the front pillar garnish is removed.

Adhesive Tape Protective Cover


B65292

20. REMOVE FRONT PILLAR GARNISH LH HINT: Use the same procedures described for the RH side. 21. REMOVE RH VISOR ASSY (a) Remove the 2 screws and visor. 22. REMOVE LH VISOR ASSY (a) Remove the 2 screws and visor.

Claw

23. (a)

REMOVE MAP LAMP ASSY Using a screwdriver, disengage the 6 claws and remove the lens cover.

Claw Claw

A79919

HINT: Tape the screwdriver tip before use. (b) Remove the 2 screws. (c) Using a moulding remover, disengage the claws. (d) Disconnect the map lamp switch connector and sliding roof switch connector, and remove the map lamp. 24. (a) REMOVE ROOM LAMP ASSY NO.2 Using a moulding remover, disengage the 8 claws and remove the lens cover.

HINT: Tape the screwdriver tip before use. (b) Using a moulding remover, disengage the claws. (c) Disconnect the map lamp switch connector and remove the map lamp.
Claw
AVENSIS REPAIR MANUAL (RM1018E)
B66541

7640
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

Claw

Claw

25. (a)

REMOVE ASSIST GRIP SUBASSY Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.

HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and assist grip.

B66529

90_

26. (a)

REMOVE VISOR HOLDER Remove the holder of the sun visor by turning it counterclockwise.

B50596

27.

REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

w/ Sliding Roof

28. (a)

REMOVE ROOF HEADLINING ASSY Using a clip remover, disengage the 2 clips and remove the roof headling.

w/o Sliding Roof

Clip

B66556

AVENSIS REPAIR MANUAL (RM1018E)

7641
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

w/ Sliding Roof

Tape

INSTALL ROOF HEADLINING ASSY Align the markings, and then install the wire harness with tape. NOTICE: Attach the roof wire harness securely. (b) Install the 2 clips.

29. (a)

w/o Sliding Roof

Tape

B66553

30.

INSTALL REAR SEAT ASSY (See page 7227, 7232)

AVENSIS REPAIR MANUAL (RM1018E)

7651
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

ROOF HEADLINING ASSY (WAGON MODELS)


760WZ01

COMPONENTS
Center Pillar Garnish Roof Side Upper RH Garnish Inner RH Rear Door Front Pillar Garnish RH Opening Trim Weatherstrip RH Front Door Opening Trim Weatherstrip RH Rear Window Side Garnish RH

Deck Trim Side Board RH

Rear Door Scuff Plate RH


41.2 (420, 30)

Cowl Side Trim Board RH

Center Pillar Garnish Lower RH Deck Floor Front Door Box Front Scuff Plate RH

Tonneau Cover Assy

Deck Floor Box RH Deck Board Subassy Deck Floor Box LH Rear Window Side Garnish LH

Deck Floor Box Rear Front Door Opening Trim Weatherstrip LH


41.2 (420, 30)

Center Pillar Garnish Upper LH

Roof Side Rear Door Garnish Inner LH Opening Trim Weatherstrip LH

Front Pillar Garnish LH

Cowl Side Trim Board LH

Deck Trim Side Board LH Rear Door Scuff Plate LH Center Pillar Garnish Lower LH Front Door Scuff Plate LH
B70684

NVm (kgfVcm ftVlbf) : Specified torque

AVENSIS REPAIR MANUAL (RM1018E)

7652
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

w/ Sliding Roof

Assist Grip Subassy Assist Grip Subassy Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy Visor Holder LH Visor Assy Sun Roof Opening Trim Moulding Assist Grip Subassy

Lens Cover

Lens Cover Map Lamp Assy Room Lamp Assy No. 2

B70685

AVENSIS REPAIR MANUAL (RM1018E)

7653
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

w/o Sliding Roof

Assist Grip Subassy Assist Grip Subassy Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy Visor Holder Assist Grip Subassy LH Visor Assy

Lens Cover

Lens Cover Map Lamp Assy Room Lamp Assy No. 2

B66548

AVENSIS REPAIR MANUAL (RM1018E)

7654
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
760X001

REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
Claw Clip

1. (a)

REMOVE FRONT DOOR SCUFF PLATE RH Using a screwdriver, disengage the 5 clips and 2 claws, and remove the scuff plate.

HINT: Tape the screwdriver tip before use.

B66532

2. REMOVE FRONT DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.

Clip

3. (a)

REMOVE REAR DOOR SCUFF PLATE RH Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.

HINT: Tape the screwdriver tip before use.


Claw

B66531

4. REMOVE REAR DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.

5. (a)

REMOVE COWL SIDE TRIM BOARD RH Using a screwdriver, disengage the clip and 2 claws, and remove the trim board.

Clip Claw

HINT: Tape the screwdriver tip before use.

B66533

6. REMOVE COWL SIDE TRIM BOARD LH HINT: Use the same procedures described for the RH side.

AVENSIS REPAIR MANUAL (RM1018E)

7655
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

7. 8. 9. 10.

REMOVE REMOVE REMOVE REMOVE

FRONT DOOR OPENING TRIM WEATHERSTRIP RH FRONT DOOR OPENING TRIM WEATHERSTRIP LH REAR DOOR OPENING TRIM WEATHERSTRIP RH REAR DOOR OPENING TRIM WEATHERSTRIP LH 11. (a) (b) REMOVE CENTER PILLAR GARNISH LOWER RH Remove the floor anchor cover. Remove the bolt and outer belt on the floor anchor side.

B66534

(c)

Using a screwdriver, disengage the 2 clips and remove the pillar garnish.

HINT: Tape the screwdriver tip before use.

Clip

B66535

12. REMOVE CENTER PILLAR GARNISH LOWER LH HINT: Use the same procedures described for the RH side.

Clip

13. (a)

REMOVE CENTER PILLAR GARNISH UPPER RH Using a screwdriver, disengage the clip and 2 screws, and remove the pillar garnish.

HINT: Tape the screwdriver tip before use.

B66527

14. REMOVE CENTER PILLAR GARNISH UPPER LH HINT: Use the same procedures described for the RH side. 15. REMOVE REAR SEAT ASSY (See page 7221) 16. REMOVE REAR SIDE SEAT BACK ASSY RH (a) Remove the bolt and seatback 17. REMOVE REAR SIDE SEAT BACK ASSY LH (a) Remove the bolt and seatback 18. REMOVE TONNEAU COVER ASSY 19. REMOVE BACK DOOR WEATHERSTRIP
AVENSIS REPAIR MANUAL (RM1018E)

7656
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

20.

REMOVE DECK BOARD SUBASSY

21. (a)

REMOVE DECK FLOOR BOX REAR Remove the deck floor box.

B66545

Clip

22. (a)

REMOVE DECK FLOOR BOX FRONT Using a screwdriver, disengage the 2 clips and 2 screws, and remove the deck floor box.

HINT: Tape the screwdriver tip before use.

B66544

23. (a) 24. (a)

REMOVE DECK FLOOR BOX RH Remove the 2 screws and deck floor box. REMOVE DECK FLOOR BOX LH Remove the 2 screws and deck floor box.

B66543

25. (a)
Clip

REMOVE REAR FLOOR FINISH PLATE Using a screwdriver, disengage the 4 clips and remove the floor finish plate.

HINT: Tape the screwdriver tip before use.

B66542

AVENSIS REPAIR MANUAL (RM1018E)

7657
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

Clip

26. (a) (b)

REMOVE DECK TRIM SIDE BOARD RH Remove the bolt and screw. Using a screwdriver, disengage the 5 clips and 2 claws, and remove the deck trim side board.

HINT: Tape the screwdriver tip before use.


Claw
B66536

27. REMOVE DECK TRIM SIDE BOARD LH HINT: Use the same procedures described for the RH side.

28. (a)

REMOVE ROOF HEADLINING TRIM SUBASSY REAR Using a screwdriver, disengage the 5 clips and remove the roof headlining trim.

HINT: Tape the screwdriver tip before use.


Clip
B66540

29. (a) (b)

REMOVE ROOF SIDE GARNISH INNER RH Remove the bolt. Using a screwdriver, disengage the 2 clips and remove the window side garnish.

Clip

HINT: Tape the screwdriver tip before use.

B66538

30. REMOVE ROOF SIDE GARNISH INNER LH HINT: Use the same procedures described for the RH side.

Clip

31. (a)

REMOVE REAR WINDOW SIDE GARNISH RH Using a screwdriver, disengage the 3 clips and screw, and remove the roof side garnish.

HINT: Tape the screwdriver tip before use.

B66539

AVENSIS REPAIR MANUAL (RM1018E)

7658
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

32. REMOVE REAR WINDOW SIDE GARNISH LH HINT: Use the same procedures described for the RH side.

33. (a)

REMOVE FRONT PILLAR GARNISH RH Using a screwdriver, disengage the 2 clips and remove the pillar garnish.

Clip

HINT: Tape the screwdriver tip before use.

B66528

(b)
120 mm 700 mm

Adhesive Tape

Pull the garnish upward and remove if from the instrument panel. (c) w/ Curtain shield airbag: Protect the curtain shield airbag LH. (1) Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover in place with adhesive tape as shown in the illustration. NOTICE: Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

Adhesive Tape Protective Cover


B65292

34. REMOVE FRONT PILLAR GARNISH LH HINT: Use the same procedures described for the RH side. 35. REMOVE RH VISOR ASSY (a) Remove the 2 screws and visor. 36. REMOVE LH VISOR ASSY (a) Remove the 2 screws and visor.

AVENSIS REPAIR MANUAL (RM1018E)

7659
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

Claw

37. (a)

REMOVE MAP LAMP ASSY Using a screwdriver, disengage the 6 claws and remove the lens cover.

Claw Claw

A79919

HINT: Tape the screwdriver tip before use. (b) Remove the 2 screws. (c) Using a moulding remover, disengage the claws. (d) Disconnect the map lamp switch connector and sliding roof switch connector, and remove the map lamp. 38. (a) REMOVE ROOM LAMP ASSY NO.2 Using a moulding remover, disengage the 8 claws and remove the lens cover.

HINT: Tape the screwdriver tip before use. (b) Using a moulding remover, disengage the claws. (c) Disconnect the map lamp switch connector and remove the map lamp.
Claw
B66541

Claw

Claw

39. (a)

REMOVE ASSIST GRIP SUBASSY Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.

HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and assist grip.

B66529

90_

40. (a)

REMOVE VISOR HOLDER Remove the holder of the sun visor by turning it counterclockwise.

B50596

41.

REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

AVENSIS REPAIR MANUAL (RM1018E)

7660
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

w/ Sliding Roof Clip

42. (a)

(b)

REMOVE ROOF HEADLINING ASSY w/ Sliding roof: Using a clip remover, disengage the 2 clips and remove the roof headling. w/o Sliding roof: Using a clip remover, disengage the 4 clips and remove the roof headling.

w/o Sliding Roof

Clip

B66558

w/ Sliding Roof

43. (a)
Tape

INSTALL ROOF HEADLINING ASSY Align the markings, and then install the wire harness with tape. NOTICE: Attach the roof wire harness securely. (b) w/ Sliding roof: Install the 4 clips. (c) wo/ Sliding roof: Install the 2 clips.

w/o Sliding Roof

Tape

B66555

44.

INSTALL REAR SEAT ASSY (See page 7221)

AVENSIS REPAIR MANUAL (RM1018E)

Вам также может понравиться