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EXTERIOR/INTERIOR TRIM
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 7540) 2. REMOVE BACK DOOR SIDE GARNISH LH (See page 7540) 3. REMOVE BACK DOOR SIDE GARNISH RH (See page 7540) 4. REMOVE BACK DOOR SIDE GARNISH CLIP (See page 7540) 5. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7540) 6. REMOVE BACK DOOR GARNISH SUBASSY OUTSIDE (See page 7540) (a) Remove the 5 nuts, clip and garnish.
Clip
Nut
B67627
7. (a)
INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE Install the garnish with the 5 nuts and clip. Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)
EXTERIOR/INTERIOR TRIM
7629
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 7545) 2. REMOVE BACK DOOR SIDE GARNISH LH (See page 7545) 3. REMOVE BACK DOOR SIDE GARNISH RH (See page 7545) 4. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7545) 5. REMOVE DOOR PULL HANDLE (See page 7545) 6. REMOVE BACK DOOR GARNISH SUBASSY OUTSIDE (a) Remove the 5 nuts, clip and back door garnish.
Clip
Nut
B67627
7. (a)
INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE Install the garnish with the 5 nuts and clip. Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)
761
EXTERIOR/INTERIOR TRIM FRONT BUMPER
FRONT BUMPER
760WX01
COMPONENTS
CAC Cooling Air Duct Subassy Front Bumper Stay Subassy LH Front Bumper Side Moulding LH
Front Bumper Hole Cover RH Front Bumper Cover w/ Fog Lamp Fog Lamp Assy LH
762
EXTERIOR/INTERIOR TRIM FRONT BUMPER
w/ Headlamp Cleaner
B68229
763
EXTERIOR/INTERIOR TRIM FRONT BUMPER
760WY01
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE FRONT BUMPER COVER (a) Put protective tape under the front fender. HINT: Because the spoiler covers LH and RH are assembled, remove them together. (b) Remove the spoiler. (1) Remove the 9 screws and 6 claws. (2) Remove the 6 retainers. (3) Remove the spoiler covers LH and RH together. (4) Remove the bolt and separate the spoiler cover RH from the LH. (c) Remove the 3 bolts and 2 clips. (d) Using a screwdriver, disengage the 6 claws and remove the bumper cover. HINT: Tape the screwdriver tip before use. (e) w/ Fog lamp: Disconnect the fog lamp connectors.
Claw
B67425
2.
(a) (b) HINT: Tape the screwdriver tip before use. (c) Remove the 2 screws and actuator.
B67431
REMOVE HEADLAMP WASHER ACTUATOR SUBASSY LH (W/ HEADLAMP CLEANER) Remove the washer hose clip. Using a screwdriver, pry out the front washer nozzle.
3. REMOVE HEADLAMP WASHER ACTUATOR SUBASSY RH (W/ HEADLAMP CLEANER) HINT: Use the same procedures described for the LH side. 4. REMOVE INTERCOOLER COOLING AIR DUCT SUBASSY (W/ CAC 1CDFTV ENGINE TYPE) (a) Remove the 3 screws and air duct. 5. REMOVE FRONT BUMPER REINFORCEMENT SUBASSY (a) Using a screwdriver, remove the wire harness. (b) Remove the 8 bolts and reinforcement. 6. REMOVE FRONT BUMPER SIDE RETAINER LH (a) Using a screwdriver, remove the 2 screws and retainer. HINT: Tape the screwdriver tip before use.
764
EXTERIOR/INTERIOR TRIM FRONT BUMPER
7. REMOVE FRONT BUMPER SIDE RETAINER RH HINT: Use the same procedures described for the LH side. 8. REMOVE FRONT BUMPER STAY SUBASSY LH (a) Remove the 2 bolts and stay. 9. REMOVE FRONT BUMPER STAY SUBASSY RH (a) Remove the 2 bolts and stay. 10. REMOVE FOG LAMP ASSY LH (W/ FOG LAMP) (a) Remove the 2 screws and fog lamp. 11. REMOVE FOG LAMP ASSY RH (W/ FOG LAMP) (a) Remove the 2 screws and fog lamp. 12. REMOVE FRONT BUMPER HOLE COVER LH 13. REMOVE FRONT BUMPER HOLE COVER RH 14. REMOVE FRONT BUMPER SIDE MOULDING LH (a) Using a screwdriver, disengage the 9 claws and remove the retainer. HINT: Tape the screwdriver tip before use. 15. REMOVE FRONT BUMPER SIDE MOULDING RH HINT: Use the same procedures described for the LH side. 16. REMOVE HOOD TO FRONT END PANEL SEAL (a) Using a screwdriver, remove the 10 clips and panel seal. HINT: Tape the screwdriver tip before use. 17. REMOVE RADIATOR GRILLE (a) Using a screwdriver, disengage the 13 claws and remove the 2 screws and radiator grille. HINT: Tape the screwdriver tip before use. 18. REMOVE RADIATOR GRILLE LOWER (a) Using a screwdriver, disengage the 10 claws and remove the grille lower. HINT: Tape the screwdriver tip before use. 19. INSTALL FRONT BUMPER REINFORCEMENT SUBASSY (a) Install the reinforcement with the 8 bolts. (b) Install the wire harness. 20. INSTALL FRONT BUMPER COVER (a) w/ Fog lamp: Connect the fog lamp connector. (b) Engage the 6 claws and install the bumper cover. (c) Install the 3 bolts and 2 clips. (d) Install the spoiler. (1) Install the spoiler covers LH and RH together. (2) Install the 6 retainers. (3) Install the 9 screws and 10 claws. B67425
7632
EXTERIOR/INTERIOR TRIM FRONT FLOOR FOOTREST
REPLACEMENT
HINT: The installation is in the reverse order of the removal.
1. (a)
REMOVE FR FLOOR FOOTREST LH Using a screwdriver, disengage the 2 clips and remove the footrest.
HINT: Tape the screwdriver tip before use. (b) Disengage the clips and then remove the 2 clips from the footrest.
Clip
B67619
7632
EXTERIOR/INTERIOR TRIM FRONT FLOOR FOOTREST
REPLACEMENT
HINT: The installation is in the reverse order of the removal.
1. (a)
REMOVE FR FLOOR FOOTREST LH Using a screwdriver, disengage the 2 clips and remove the footrest.
HINT: Tape the screwdriver tip before use. (b) Disengage the clips and then remove the 2 clips from the footrest.
Clip
B67619
7611
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
COMPONENTS
Sedan Models
Luggage Compartment Floor Carpet Fuel Filler Opening Lid Lock Retainer Fuel Lid Lock Control Assy Rear Floor Finish Plate
B68948
7612
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
Rope Hook Assy Rear Door Opening Trim Weatherstrip LH Deck Trim Side Board LH
Fuel Filler Opening Lid Lock Retainer NVm (kgfVcm, ftVlbf) : Specified torque
B68947
7613
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
Wagon Models
Deck Floor Box LH Deck Floor Box Rear Rear Door Opening Trim Weatherstrip LH Deck Trim Side Board LH Luggage Compartment Trim Hook No. 2
Fuel Filler Opening Lid Lock Retainer NVm (kgfVcm, ftVlbf) : Specified torque
B68946
7614
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
760X601
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH (SEDAN MODELS) (See page 7636) (a) Remove the luggage compartment floor carpet. (b) Remove the 2 rope hooks. (c) Remove the rear floor finish plate. (d) Remove the 2 luggage compartment trim hooks. (e) Remove the luggage compartment trim inner. 2. REMOVE DECK TRIM SIDE BOARD LH (LIFTBACK MODELS) (See page 7645) (a) Remove the 2 rope hooks. (b) Remove the rear floor finish plate. (c) Remove the rear door opening trim weatherstrip LH. (d) Remove the rear door scuff plate LH. (e) Remove the deck trim side board. 3. REMOVE DECK TRIM SIDE PANEL ASSY LH (WAGON MODELS) (See page 7654) (a) Remove the rear door opening trim weatherstrip LH (b) Remove the rear door scuff plate. (c) Remove the tonneau cover. (d) Remove the deck board. (e) Remove the deck floor box rear. (f) Remove the deck floor box LH. (g) Remove the deck floor box front. (h) Remove the rear floor finish plate. (i) Remove the luggage compartment trim hook No. 2. (j) Remove the deck trim side board.
4. (a) (b)
REMOVE FUEL LID LOCK CONTROL ASSY Disconnect the connector. Remove the nut and fuel lid lock control.
B68949
5. (a)
REMOVE FUEL FILLER OPENING LID LOCK RETAINER Remove the fuel filler opening lid lock retainer, as shown in the illustration.
B69147
7615
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
6. (a)
INSTALL FUEL LID LOCK CONTROL ASSY Install the fuel lid lock control with the the nut. Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
HINT: Check to see that the tip of the lock is securely insearted into hole A, looking inside through the check hole.
Check Hole A
B68950
7. (a)
INSTALL FUEL FILLER OPENING LID LOCK RETAINER Install the fuel filler opening lid lock retainer as shown in the illustration.
B68951
7616
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
(b) (c)
Pass the strap through the slit on the trim as shown in the illustration. Attach a strap to the trim.
Strap
Strap
B68953 B68952 B68954
B69320
EXTERIOR/INTERIOR TRIM
7627
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE BACK DOOR TRIM COVER (See page 7532) 2. REMOVE LUGGAGE COMPARTMENT DOOR GARNISH SUBASSY OUTSIDE (a) Remove the 6 nuts, clip and garnish.
Clip
Nut
B67626
3. (a)
INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE Install the garnish with the 6 nuts and clip. Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)
7617
EXTERIOR/INTERIOR TRIM NAME PLATE
NAME PLATE
760W401
REPLACEMENT
57.3 (2.256)
39.1 (1.717)
43.6 (1.717)
39.1 (1.539)
39.7 (1.563)
53.9 (2.122)
39.6 (1.559)
24.4 (0.961)
mm (in.)
B67148
7618
EXTERIOR/INTERIOR TRIM NAME PLATE
Sedan Models
59.0 (2.323)
26.6 (1.047)
mm (in.)
B67145
7619
EXTERIOR/INTERIOR TRIM NAME PLATE
Liftback Models 1
59.3 (2.335)
3 27 (1.063)
B67146
7620
EXTERIOR/INTERIOR TRIM NAME PLATE
Wagon Models 1 2
52.5 (2.067) 115.4 (4.543) 162 (6.378) 129.7 (5.106) 144.5 (5.689) 109.6 (4.315) 38.1 (1.500) 95.5 (3.760)
mm (in.)
B67147
7621
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH
OUTSIDE MOULDING LH
760W501
REPLACEMENT
HINT: On the RH side, use the same procedures as on the LH side.
Protective Tape
B50319
REMOVE OUTSIDE MOULDING LH Using a heat light, heat the moulding. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the moulding excessively. (b) Tie both the piano wire ends to a wooden block or a similar object. (c) Scrape tape off by pulling the piano wire and remove the moulding with reference pins remaining on the moulding. NOTICE: S If reusing the moulding, take care not to damage the moulding. S Do not damage the body. (d) Remove the moulding. 2. INSTALL OUTSIDE MOULDING LH (a) Using a heat light, heat the body surface. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the body excessively. (b) Remove the tape from the body. (c) Wipe off the stains with cleaner. (d) Clean the moulding (if reusing the moulding). (1) Using a heat light, heat the moulding. Heating temprature: 20 30_C (68 86_F) NOTICE: Do not heat the moulding excessively. (2) Remove the tape from the moulding. (3) Wipe off the stains with cleaner. (4) Apply new doublesided tape to the moulding as shown in the illustration.
1. (a)
Doublesided Tape
B67149
7622
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH
(e)
Using a heat light, heat the body and moulding. Heating temperature:
Body Moulding 40 60_C (104 140_F) 20 30_C (68 86_F)
NOTICE: Do not heat the body and moulding excessively. (f) Remove the peeling paper from the face of the moulding and attach the moulding securely to the vehicle body. NOTICE: Be careful that dirt or foreign objects do not stick to adhesive part when removeing the peeling paper. (g) Push the moulding to the body, as shown in the illustration. NOTICE: Do not apply excessive force onto the moulding. Instead, apply steady pressure with your thumbs.
3.8 (0.150) 2.3 (0.091) 16.4 (0.646) 16.2 (0.638) 28 (1.102) 119 (4.685)
228.7 (9.004)
243 (9.567)
243 (9.567)
252.7 (9.949)
mm (in.)
B67150
765
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
COMPONENTS
Luggage Compartment Trim Hook Rope Hook Assy Rear Floor Finish Plate Liftback Models
Rope Hook Assy
766
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
760X201
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. (a) (b) (c) REMOVE REAR FLOOR FINISH PLATE (SEDAN MODELS) Remove the 2 hooks and 2 rope hooks. Using a moulding remover, remove the 2 clips and finish plate. Using a screwdriver, disengage the 4 claws and finish plate.
B67426
2. REMOVE REAR FLOOR FINISH PLATE (LIFTBACK MODELS) (a) Remove the 2 bolts and 2 rope hooks. (b) Using a screwdriver, disengage the 4 claws and finish plate. HINT: Tape the screwdriver tip before use. 3. REMOVE REAR BUMPER COVER (a) Put protective tape under the quarter panel. (b) Remove the 2 screws, 4 nuts and 3 clips. Claw (c) Using a screwdriver, disengage the 14 claws and remove the bumper. HINT: Tape the screwdriver tip before use.
Protective Tape
B67427
4. REMOVE REAR BUMPER REINFORCEMENT NO.1 (a) Remove the 8 bolts and reinforcement. 5. REMOVE REAR BUMPER SIDE RETAINER LH (a) Remove the 2 screws. (b) Using a screwdriver, remove the retainer. HINT: Tape the screwdriver tip before use. 6. REMOVE REAR BUMPER SIDE RETAINER RH HINT: Use the same procedures described for the LH side. 7. REMOVE REAR BUMPER RETAINER UPPER LH (a) Remove the 2 screws. (b) Using a screwdriver, remove the retainer.
767
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
HINT: Tape the screwdriver tip before use. 8. REMOVE REAR BUMPER RETAINER UPPER RH HINT: Use the same procedures described for the LH side. 9. REMOVE REAR BUMPER SIDE MOULDING LH (a) Using a screwdriver, disengage the 10 claws and remove the moulding. HINT: Tape the screwdriver tip before use. 10. REMOVE REAR BUMPER SIDE MOULDING RH HINT: Use the same procedures described for the LH side. 11. INSTALL REAR BUMPER REINFORCEMENT NO.1 (a) Install the reinforcement with the 8 bolts. Torque: 11.5 NVm (115 kgfVcm, 16 ftVlbf) 12. INSTALL REAR BUMPER COVER (a) Install the bumper cover with the 4 nuts, 2 screws and 3 clips. Torque: 5.5 NVm (55 kgfVcm, 49 in.Vlbf) for screw
B67427
768
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)
COMPONENTS
Deck Floor Box Rear Deck Floor Box RH
Rear Floor Finish Plate Deck Floor Box LH Rear Bumper Side Retainer RH
Rear Bumper Retainer Upper RH Rear Bumper Retainer Upper LH Rear Bumper Side Retainer LH Rear Bumper Reinforcement No. 1
11.5 (115, 16)
: Specified torque
B67423
769
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)
760X401
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated. 1. REMOVE REAR FLOOR FINISH PLATE (a) Using a screwdriver, remove the 4 clips and finish plate. HINT: Tape the screwdriver tip before use.
Clip
B67429
2. 3. 4.
REMOVE DECK FLOOR BOX REAR (See page 7654) REMOVE DECK FLOOR BOX LH (See page 7654) REMOVE DECK FLOOR BOX RH (See page 7654)
Claw
REMOVE REAR BUMPER COVER Put protective tape under the quarter panel. Remove the 2 screws, 3 clips and 4 nuts. Using a screwdriver, disengage the 16 claws and remove the bumper cover.
6. REMOVE REAR BUMPER REINFORCEMENT NO.1 (a) Remove the 8 bolts and reinforcement. 7. REMOVE REAR BUMPER SIDE RETAINER LH (a) Remove the 2 screws. (b) Using a screwdriver, disengage the 3 claws and remove the side retainer. HINT: Tape the screwdriver tip before use. 8. REMOVE REAR BUMPER SIDE RETAINER RH HINT: Use the same procedures described for the LH side. 9. REMOVE REAR BUMPER RETAINER UPPER LH (a) Remove the 2 screws. (b) Using a screwdriver, disengage the claw and remove the retainer upper. HINT: Tape the screwdriver tip before use. 10. REMOVE REAR BUMPER RETAINER UPPER RH HINT: Use the same procedures described for the LH side. 11. REMOVE REAR BUMPER SIDE MOULDING LH (a) Using screwdriver, remove the moulding.
AVENSIS REPAIR MANUAL (RM1018E)
7610
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)
HINT: Tape the screwdriver tip before use. 12. REMOVE REAR BUMPER SIDE MOULDING RH HINT: Use the same procedures described for the LH side. 13. INSTALL REAR BUMPER REINFORCEMENT NO.1 (a) Install the reinforcement with the 8 bolts. Torque: 11.5 NVm (115 kgfVcm, 16 ftVlbf)
14. (a)
INSTALL REAR BUMPER COVER Install the bumper cover with the 2 screws, 3 clips and 4 nuts. Torque: 5.5 NVm (55 kgfVcm, 49 in.Vlbf) for screw
B67430
7624
EXTERIOR/INTERIOR TRIM REAR DOOR BELT MOULDING ASSY LH
REPLACEMENT
HINT:
S S
1. 2. 3. 4. 5. 6.
The installation is in the reverse order of the removal. On the RH side, use the same procedures as on the LH side. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (See page 7522) REMOVE REAR DOOR TRIM BASE LH (See page 7522) REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW) (See page 7522) REMOVE REAR DOOR TRIM BOARD SUBASSY LH (See page 7522) REMOVE REAR DOOR GLASS WEATHERSTRIP INNER LH (See page 7522) REMOVE REAR DOOR SERVICE HOLE COVER LH (See page 7522)
7. (a) (b)
REMOVE REAR DOOR BELT MOULDING ASSY LH Put protective tape under the moulding. Using a screwdriver or moulding remover, pry out the claws and remove the moulding.
Tape
Tape
B67608
7630
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)
REPLACEMENT
HINT: The installation is in the reverse order of the removal.
Clip
1. (a) (b)
REMOVE BACK DOOR TRIM PANEL ASSY UPPER Remove the 4 clips and door trim panel. Remove the 4 hole plugs.
B67161
Clip
2. (a) (b)
REMOVE REAR SPOILER Disconnect the stop lamp connector. Remove the 6 nuts and clip.
B67162
Doublesided Tape
B67163
Using a heat light, heat the spoiler. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the spoiler excessively. (d) Lightly lift the spoiler at the right end or the left end. (e) Cut the tape. (1) Tie both piano wire ends to a wooden block or similar object. (2) Cut the tape by pulling the piano wire. NOTICE: S If reusing the rear spoiler, take care not to damage it. S Be careful not to damage the back door. (f) Remove the spoiler. 3. INSTALL REAR SPOILER (a) Clean the surface on the back door where the spoiler is to be attached. (1) Using a heat light, heat the back door contact surface. Heating temprature: 40 60_C (104 140_F) NOTICE: Do not heat the back door excessively.
(c)
7631
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)
(2) Remove the tape from the back door. (3) Wipe off the stains with cleaner. (b) When reusing the spoiler: Clean the spoiler. (1) Using a heat light, heat the spoiler. Heating temprature: 20 30_C (68 86_F) NOTICE: Do not heat the spoiler excessively. (2) Remove the tape from the spoiler. (3) Wipe off the stains with cleaner. (c) Install the spoiler. (1) Using a heat light, heat the door and spoiler. Heating temperature:
Door Spoiler 40 60_C (104 140_F) 20 30_C (68 86_F)
NOTICE: Do not heat the door and spoiler excessively. (2) Apply new doublesided tape to the spoiler, as shown in the illustration.
Doublesided Tape
B67164
(3) Remove the peeling paper from the spoiler. NOTICE: Be careful that dirt or foreign objects do not stick to the adhesive part when removing the peeling paper. (4) Install the spoiler with the 6 nuts. Torque: 9.8 NVm (99 kgfVcm, 87 in.Vlbf) NOTICE: Do not apply excessive force onto the spoiler. Instead, apply steady pressure with your thumbs. (5) Connect the stop lamp connector. (6) Install the 4 hole plugs.
7625
EXTERIOR/INTERIOR TRIM ROCKER PANEL MOULDING LH
REPLACEMENT
HINT:
S S
1. 2.
The installation is in the reverse order of the removal. Use the same procedures on the RH side as on the LH side. REMOVE FRONT WHEEL REMOVE REAR WHEEL
3. (a) (b)
REMOVE SIDE MUDGUARD FRONT LH Remove the 2 screws and mudguard. Remove the 2 screws and wheel house plate.
B67156
4. (a)
REMOVE REAR WHEEL HOUSE PLATE FRONT LH Remove the 2 screws and wheel house plate.
B67157
Clip
Clip
5. (a)
REMOVE ROCKER PANEL MOULDING LH Remove the 3 screws, 12 clips and moulding.
Clip
B67155
7626
EXTERIOR/INTERIOR TRIM ROOF DRIP SIDE FINISH MOULDING CENTER LH
REPLACEMENT
HINT: Use the same procedures on the RH side as on the LH side.
B67742
REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER LH (a) Put the protective tape around the circumference of the moulding. (b) Using a remover for the roof moulding, release the disengage the clips both in the front and rear ends of the moulding, and then remove the moulding. NOTICE: S Do not remove the clips. S If that the clips are damaged or removed accidentally, exchange them for supplied ones.
1.
1.3 (0.051)
2.
Front Side
AA
A A
4.8 (0.189)
INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH NOTICE: Only when exchanging the clips. (a) Remove the tape that remains on the mounting surface of the body, and then clean the surface with white gasoline. (b) Using a heat light, heat up the clip installation surfaces of the body and moulding. Heating temperature:
Body Moulding 40 60_C (104 140_F) 20 30_C (68 86_F)
NOTICE: Do not heat the moulding and body excessively. (c) Set the supplied clips in the positions as shown in the illustration and pressfit them by hand to install them. NOTICE: Install the moulding when 30 minutes or more have passed after pressfitting the clips. HINT: S Initial hardening time: 30 minutes S Perfect hardening time: 24 hours
7642
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
COMPONENTS
Front Pillar Garnish RH Front Door Opening Trim Weatherstrip RH Rear Door Opening Trim Weatherstrip RH Center Pillar Garnish RH Roof Side Garnish Inner RH
Deck Trim Side Panel Assy RH Package Tray Trim Panel Assy
Rear Door Scuff Plate RH Center Pillar Garnish Lower RH Front Door Scuff Plate RH
41.2 (420, 30)
Cowl Side Trim Board RH Rear Door Opening Trim Weatherstrip LH Center Pillar Garnish LH Roof Side Garnish Inner LH
41.2 (420, 30)
Deck Trim Side Board LH Rear Door Scuff Plate LH Center Pillar Garnish Lower LH
Cowl Side Trim Board LH Front Door Scuff Plate LH NVm (kgfVcm ftVlbf) : Specified torque
B70682
7643
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
w/ Sliding Roof
RH Visor Assy
Assist Grip Subassy Visor Holder LH Visor Assy Assist Grip Subassy Sun Roof Opening Trim Moulding Lens Cover Room Lamp Assy No. 2 Map Lamp Assy Lens Cover
B70683
7644
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
RH Visor Assy
Assist Grip Subassy Assist Grip Subassy Visor Holder LH Visor Assy Lens Cover Room Lamp Assy No. 2 Lens Cover Map Lamp Assy
B66566
7645
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
760WW01
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
Claw Clip
1. (a)
REMOVE FRONT DOOR SCUFF PLATE RH Using a screwdriver, disengage the 5 clips and 2 claws, and remove the scuff plate.
B66532
2. REMOVE FRONT DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.
Clip
3. (a)
REMOVE REAR DOOR SCUFF PLATE RH Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.
B66531
4. REMOVE REAR DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.
5. (a)
REMOVE COWL SIDE TRIM BOARD RH Using a screwdriver, disengage the clip and 2 claws, and remove the trim board.
Clip Claw
B66533
6. REMOVE COWL SIDE TRIM BOARD LH HINT: Use the same procedures described for the RH side.
7646
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
7. 8. 9. 10.
FRONT DOOR OPENING TRIM WEATHERSTRIP RH FRONT DOOR OPENING TRIM WEATHERSTRIP LH REAR DOOR OPENING TRIM WEATHERSTRIP RH REAR DOOR OPENING TRIM WEATHERSTRIP LH 11. (a) (b) REMOVE CENTER PILLAR GARNISH LOWER RH Remove the floor anchor cover. Remove the bolt and the outer belt on the floor anchor side.
B66534
(c)
Using a screwdriver, disengage the 2 clips and remove the pillar garnish.
Clip
B66535
12. REMOVE CENTER PILLAR GARNISH LOWER LH HINT: Use the same procedures described for the RH side.
Clip
13. (a)
REMOVE CENTER PILLAR GARNISH UPPER RH Using a screwdriver, disengage the clip and 2 screws, and remove the pillar garnish.
B66527
14. REMOVE CENTER PILLAR GARNISH UPPER LH HINT: Use the same procedures described for the RH side. 15. REMOVE REAR SEAT ASSY (See page 7221) 16. REMOVE REAR SIDE SEAT BACK ASSY RH (a) Remove the bolt and seatback. 17. REMOVE REAR SIDE SEAT BACK ASSY LH (a) Remove the bolt and seatback. 18. REMOVE PACKAGE TRAY TRIM PANEL ASSY
AVENSIS REPAIR MANUAL (RM1018E)
7647
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
REMOVE REAR FLOOR FINISH PLATE Remove the 2 bolts. Using a screwdriver, disengage the 4 claws and remove the floor finish plate.
B66551
Clip
REMOVE DECK TRIM SIDE PANEL ASSY RH Remove the 2 screws. Using a screwdriver, disengage the 5 clips and remove the deck trim side panel.
B66552
21. REMOVE DECK TRIM SIDE BOARD LH HINT: Use the same procedures described for the RH side.
REMOVE ROOF SIDE GARNISH INNER RH Remove the screw. Using a screwdriver, disengage the 5 clips and remove the roof side garnish.
B63923
23. REMOVE ROOF SIDE GARNISH INNER LH HINT: Use the same procedures described for the RH side.
24. (a)
REMOVE ROOF HEADLINING TRIM SUBASSY REAR Using a screwdriver, disengage the 5 clips and remove the roof head lining trim.
7648
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
25. (a)
REMOVE FRONT PILLAR GARNISH RH Using a screwdriver, disengage the 2 clips and remove the pillar garnish.
Clip
B66528
(b)
120 mm 700 mm
Adhesive Tape
Pull the garnish upward and remove if from the instrument panel. (c) w/ Curtain shield airbag: Protect the curtain shield airbag LH. (1) Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover in place with adhesive tape as shown in the illustration. NOTICE: Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.
26. REMOVE FRONT PILLAR GARNISH LH HINT: Use the same procedures described for the RH side. 27. REMOVE RH VISOR ASSY (a) Remove the 2 screws and visor. 28. REMOVE LH VISOR ASSY (a) Remove the 2 screws and visor.
Claw
29. (a)
REMOVE MAP LAMP ASSY Using a screwdriver, disengage the 6 claws and remove the lens cover.
Claw
AVENSIS REPAIR MANUAL (RM1018E)
A79919
HINT: Tape the screwdriver tip before use. (b) Remove the 2 screws. (c) Using a moulding remover, disengage the claws. (d) Disconnect the map lamp switch connector and sliding roof switch connector, and remove the map lamp.
7649
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
Claw
30. (a)
REMOVE ROOM LAMP ASSY NO.2 Using a moulding remover, disengage the 8 claws and remove the lens cover.
HINT: Tape the screwdriver tip before use. (b) Using a moulding remover, disengage the claws. (c) Disconnect the map lamp switch connector and remove the map lamp.
Claw
B66541
Claw
Claw
31. (a)
REMOVE ASSIST GRIP SUBASSY Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.
HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and assist grip.
B66529
90_
32. (a)
REMOVE VISOR HOLDER Remove the holder of the sun visor by turning it counterclockwise.
B50596
33.
7650
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
w/ Sliding Roof
34. (a)
REMOVE ROOF HEADLINING ASSY Using a clip remover, disengage the 2 clips and remove the roof headling.
Clip
B66557
w/ Sliding Roof
35. (a)
Tape
INSTALL ROOF HEADLINING ASSY Align the markings, and then install the wire harness with tape. NOTICE: Attach the roof wire harness securely. (b) Install the 2 clips.
Tape
B66554
36.
7633
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
COMPONENTS
Front Door Opening Trim Weatherstrip RH Center Pillar Garnish RH Rear Door Opening Trim Weatherstrip RH Front Pillar Garnish RH Roof Side Garnish Inner RH
Center Pillar Garnish Lower RH Front Door Scuff Plate RH Roof Side Garnish Inner LH
41.2 (420, 30)
Rear Door Scuff Plate LH Center Pillar Garnish Lower LH Cowl Side Trim Board LH Front Door Scuff Plate LH NVm (kgfVcm ftVlbf) : Specified torque
B66561
7634
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
w/ Sliding Roof
RH Visor Assy
Assist Grip Subassy Visor Holder LH Visor Assy Assist Grip Subassy
Lens Cover
Sun Roof Opening Trim Moulding Room Lamp Assy No. 2 Map Lamp Assy Lens Cover
B70686
7635
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
RH Visor Assy
Assist Grip Subassy Assist Grip Subassy Visor Holder LH Visor Assy Lens Cover Room Lamp Assy No. 2 Lens Cover Map Lamp Assy
B66563
7636
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
760WU01
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
Claw Clip
1. (a)
REMOVE FRONT DOOR SCUFF PLATE RH Using a screwdriver, disengage the 5 clips and 2 claws, and remove the scuff plate.
B66532
2. REMOVE FRONT DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.
Clip
3. (a)
REMOVE REAR DOOR SCUFF PLATE RH Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.
B66531
4. REMOVE REAR DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.
5. (a)
REMOVE COWL SIDE TRIM BOARD RH Using a screwdriver, disengage the clip and 2 claw and remove the trim board.
Clip Claw
B66533
6. REMOVE COWL SIDE TRIM BOARD LH HINT: Use the same procedures described for the RH side.
7637
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
7. 8. 9. 10.
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 11. (a) (b) REMOVE CENTER PILLAR GARNISH LOWER RH Remove the floor anchor cover. Remove the bolt and outer belt on the floor anchor side.
B66534
(c)
Using a screwdriver, disengage the 2 clips and remove the pillar garnish lower.
Clip
B66535
12. REMOVE CENTER PILLAR GARNISH LOWER LH HINT: Use the same procedures described for the RH side.
Clip
13. (a)
REMOVE CENTER PILLAR GARNISH UPPER RH Using a screwdriver, disengage the clip and 2 screws and remove the pillar garnish.
B66527
14. REMOVE CENTER PILLAR GARNISH UPPER LH HINT: Use the same procedures described for the RH side. 15. REMOVE REAR SEAT ASSY (See page 7227, 7232)
7638
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
16. (a)
Clip
REMOVE ROOF SIDE GARNISH INNER RH Using a screwdriver, disengage the 4 clips and claw and remove the roof side garnish.
B70032
17. REMOVE ROOF SIDE GARNISH INNER LH HINT: Use the same procedures described for the RH side.
REMOVE PACKAGE TRAY TRIM PANEL ASSY Remove the 4 clips. Remove the roof package tray trim panel. Pull out the belt from the slit and remove the tray trim panel.
B66550
19. (a)
REMOVE FRONT PILLAR GARNISH RH Using a screwdriver, disengage the 2 clips and remove the pillar garnish.
Clip
B66528
7639
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
(b)
120 mm 700 mm
Adhesive Tape
Pull the garnish upward and remove from the instrument panel. (c) w/ Curtain shield airbag: Protect the curtain shield airbag LH. (1) Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape as shown in the illustration. NOTICE: Cover the curtain shield airbag with the protection cover as soon as the front pillar garnish is removed.
20. REMOVE FRONT PILLAR GARNISH LH HINT: Use the same procedures described for the RH side. 21. REMOVE RH VISOR ASSY (a) Remove the 2 screws and visor. 22. REMOVE LH VISOR ASSY (a) Remove the 2 screws and visor.
Claw
23. (a)
REMOVE MAP LAMP ASSY Using a screwdriver, disengage the 6 claws and remove the lens cover.
Claw Claw
A79919
HINT: Tape the screwdriver tip before use. (b) Remove the 2 screws. (c) Using a moulding remover, disengage the claws. (d) Disconnect the map lamp switch connector and sliding roof switch connector, and remove the map lamp. 24. (a) REMOVE ROOM LAMP ASSY NO.2 Using a moulding remover, disengage the 8 claws and remove the lens cover.
HINT: Tape the screwdriver tip before use. (b) Using a moulding remover, disengage the claws. (c) Disconnect the map lamp switch connector and remove the map lamp.
Claw
AVENSIS REPAIR MANUAL (RM1018E)
B66541
7640
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
Claw
Claw
25. (a)
REMOVE ASSIST GRIP SUBASSY Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.
HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and assist grip.
B66529
90_
26. (a)
REMOVE VISOR HOLDER Remove the holder of the sun visor by turning it counterclockwise.
B50596
27.
w/ Sliding Roof
28. (a)
REMOVE ROOF HEADLINING ASSY Using a clip remover, disengage the 2 clips and remove the roof headling.
Clip
B66556
7641
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
w/ Sliding Roof
Tape
INSTALL ROOF HEADLINING ASSY Align the markings, and then install the wire harness with tape. NOTICE: Attach the roof wire harness securely. (b) Install the 2 clips.
29. (a)
Tape
B66553
30.
7651
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
COMPONENTS
Center Pillar Garnish Roof Side Upper RH Garnish Inner RH Rear Door Front Pillar Garnish RH Opening Trim Weatherstrip RH Front Door Opening Trim Weatherstrip RH Rear Window Side Garnish RH
Center Pillar Garnish Lower RH Deck Floor Front Door Box Front Scuff Plate RH
Deck Floor Box RH Deck Board Subassy Deck Floor Box LH Rear Window Side Garnish LH
Deck Trim Side Board LH Rear Door Scuff Plate LH Center Pillar Garnish Lower LH Front Door Scuff Plate LH
B70684
7652
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
w/ Sliding Roof
RH Visor Assy
Assist Grip Subassy Visor Holder LH Visor Assy Sun Roof Opening Trim Moulding Assist Grip Subassy
Lens Cover
B70685
7653
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
RH Visor Assy
Assist Grip Subassy Visor Holder Assist Grip Subassy LH Visor Assy
Lens Cover
B66548
7654
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
760X001
REPLACEMENT
HINT: The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
Claw Clip
1. (a)
REMOVE FRONT DOOR SCUFF PLATE RH Using a screwdriver, disengage the 5 clips and 2 claws, and remove the scuff plate.
B66532
2. REMOVE FRONT DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.
Clip
3. (a)
REMOVE REAR DOOR SCUFF PLATE RH Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.
B66531
4. REMOVE REAR DOOR SCUFF PLATE LH HINT: Use the same procedures described for the RH side.
5. (a)
REMOVE COWL SIDE TRIM BOARD RH Using a screwdriver, disengage the clip and 2 claws, and remove the trim board.
Clip Claw
B66533
6. REMOVE COWL SIDE TRIM BOARD LH HINT: Use the same procedures described for the RH side.
7655
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
7. 8. 9. 10.
FRONT DOOR OPENING TRIM WEATHERSTRIP RH FRONT DOOR OPENING TRIM WEATHERSTRIP LH REAR DOOR OPENING TRIM WEATHERSTRIP RH REAR DOOR OPENING TRIM WEATHERSTRIP LH 11. (a) (b) REMOVE CENTER PILLAR GARNISH LOWER RH Remove the floor anchor cover. Remove the bolt and outer belt on the floor anchor side.
B66534
(c)
Using a screwdriver, disengage the 2 clips and remove the pillar garnish.
Clip
B66535
12. REMOVE CENTER PILLAR GARNISH LOWER LH HINT: Use the same procedures described for the RH side.
Clip
13. (a)
REMOVE CENTER PILLAR GARNISH UPPER RH Using a screwdriver, disengage the clip and 2 screws, and remove the pillar garnish.
B66527
14. REMOVE CENTER PILLAR GARNISH UPPER LH HINT: Use the same procedures described for the RH side. 15. REMOVE REAR SEAT ASSY (See page 7221) 16. REMOVE REAR SIDE SEAT BACK ASSY RH (a) Remove the bolt and seatback 17. REMOVE REAR SIDE SEAT BACK ASSY LH (a) Remove the bolt and seatback 18. REMOVE TONNEAU COVER ASSY 19. REMOVE BACK DOOR WEATHERSTRIP
AVENSIS REPAIR MANUAL (RM1018E)
7656
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
20.
21. (a)
REMOVE DECK FLOOR BOX REAR Remove the deck floor box.
B66545
Clip
22. (a)
REMOVE DECK FLOOR BOX FRONT Using a screwdriver, disengage the 2 clips and 2 screws, and remove the deck floor box.
B66544
REMOVE DECK FLOOR BOX RH Remove the 2 screws and deck floor box. REMOVE DECK FLOOR BOX LH Remove the 2 screws and deck floor box.
B66543
25. (a)
Clip
REMOVE REAR FLOOR FINISH PLATE Using a screwdriver, disengage the 4 clips and remove the floor finish plate.
B66542
7657
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
Clip
REMOVE DECK TRIM SIDE BOARD RH Remove the bolt and screw. Using a screwdriver, disengage the 5 clips and 2 claws, and remove the deck trim side board.
27. REMOVE DECK TRIM SIDE BOARD LH HINT: Use the same procedures described for the RH side.
28. (a)
REMOVE ROOF HEADLINING TRIM SUBASSY REAR Using a screwdriver, disengage the 5 clips and remove the roof headlining trim.
REMOVE ROOF SIDE GARNISH INNER RH Remove the bolt. Using a screwdriver, disengage the 2 clips and remove the window side garnish.
Clip
B66538
30. REMOVE ROOF SIDE GARNISH INNER LH HINT: Use the same procedures described for the RH side.
Clip
31. (a)
REMOVE REAR WINDOW SIDE GARNISH RH Using a screwdriver, disengage the 3 clips and screw, and remove the roof side garnish.
B66539
7658
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
32. REMOVE REAR WINDOW SIDE GARNISH LH HINT: Use the same procedures described for the RH side.
33. (a)
REMOVE FRONT PILLAR GARNISH RH Using a screwdriver, disengage the 2 clips and remove the pillar garnish.
Clip
B66528
(b)
120 mm 700 mm
Adhesive Tape
Pull the garnish upward and remove if from the instrument panel. (c) w/ Curtain shield airbag: Protect the curtain shield airbag LH. (1) Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover in place with adhesive tape as shown in the illustration. NOTICE: Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.
34. REMOVE FRONT PILLAR GARNISH LH HINT: Use the same procedures described for the RH side. 35. REMOVE RH VISOR ASSY (a) Remove the 2 screws and visor. 36. REMOVE LH VISOR ASSY (a) Remove the 2 screws and visor.
7659
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
Claw
37. (a)
REMOVE MAP LAMP ASSY Using a screwdriver, disengage the 6 claws and remove the lens cover.
Claw Claw
A79919
HINT: Tape the screwdriver tip before use. (b) Remove the 2 screws. (c) Using a moulding remover, disengage the claws. (d) Disconnect the map lamp switch connector and sliding roof switch connector, and remove the map lamp. 38. (a) REMOVE ROOM LAMP ASSY NO.2 Using a moulding remover, disengage the 8 claws and remove the lens cover.
HINT: Tape the screwdriver tip before use. (b) Using a moulding remover, disengage the claws. (c) Disconnect the map lamp switch connector and remove the map lamp.
Claw
B66541
Claw
Claw
39. (a)
REMOVE ASSIST GRIP SUBASSY Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.
HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and assist grip.
B66529
90_
40. (a)
REMOVE VISOR HOLDER Remove the holder of the sun visor by turning it counterclockwise.
B50596
41.
7660
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
42. (a)
(b)
REMOVE ROOF HEADLINING ASSY w/ Sliding roof: Using a clip remover, disengage the 2 clips and remove the roof headling. w/o Sliding roof: Using a clip remover, disengage the 4 clips and remove the roof headling.
Clip
B66558
w/ Sliding Roof
43. (a)
Tape
INSTALL ROOF HEADLINING ASSY Align the markings, and then install the wire harness with tape. NOTICE: Attach the roof wire harness securely. (b) w/ Sliding roof: Install the 4 clips. (c) wo/ Sliding roof: Install the 2 clips.
Tape
B66555
44.