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OVERHAUL
HINT:
S S
1.
COMPONENTS: See page 262 This procedure is provided for the overhaul on the LH side. Overhaul the other side by the same procedure as the LH side. REMOVE FRONT WHEEL
2. (a)
SEPARATE FRONT STABILIZER LINK ASSY LH Remove the nut and disconnect the stabilizer bar link from the shock absorber.
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.
F13686
3. (a)
REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING Remove the bolt, disconnect the front flexible hose and speed sensor front LH.
C80880
(b)
Remove the 2 nuts and bolts on the lower side of the shock absorber.
F13683
(c) (d)
Remove the 3 nuts on the upper side of the shock absorber. Remove the shock absorber with the coil spring.
F44622
2611
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
4. (a)
FIX FRONT SHOCK ABSORBER WITH COIL SPRING Install 2 nuts and a bolt to the bracket at the lower side of the shock absorber and secure it in a vise.
28mm
F44963
5.
6.
SST
REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER LH NUT (a) Using SST, compress the coil spring. SST 0972730021 NOTICE: Do not use an impact wrench. It will damage the SST. (b) Remove the front suspension support dust cover from the suspension support.
F40270
(c)
Using SST to hold the spring seat, remove the nut. SST 0972922031
SST
F08624
FRONT SUSPENSION SUPPORT SUBASSY LH FRONT SUSPENSION SUPPORT LH DUST SEAL FRONT COIL SPRING SEAT UPPER LH FRONT COIL SPRING INSULATOR UPPER LH FRONT COIL SPRING LH FRONT SPRING BUMPER LH FRONT COIL SPRING INSULATOR LOWER LH
2612
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
14. (a)
C80884
INSPECT SHOCK ABSORBER ASSY FRONT LH Compress and extend the shock absorber rod and check that there is no abnormal resistance or unusual sound during operation. If there is any abnormality, replace the shock absorber with a new one. NOTICE: When disposing of the shock absorber, see DISPOSAL on page 2615.
15. INSTALL FRONT COIL SPRING INSULATOR LOWER LH HINT: Fit the front coil spring insulator lower into the gap of the shock absorber. (a) Install the front coil spring insulator lower onto the shock absorber. 16. INSTALL FRONT SPRING BUMPER LH (a) Install the spring bumper to the piston rod.
SST
17. (a)
F40271
INSTALL FRONT COIL SPRING LH Using SST, compress the coil spring. SST 0972730021 NOTICE: Do not use an impact wrench. It will damage the SST. (b) Install the coil spring to the shock absorber. HINT: Fit the lower end of the coil spring into the gap of the front coil spring insulator lower LH. 18. INSTALL FRONT COIL SPRING INSULATOR UPPER LH Install the upper insulator as shown in the illustration.
Outside Outside
(a)
F13692
Outside
19. (a)
INSTALL FRONT COIL SPRING SEAT UPPER LH Install the spring seat to the shock absorber with the mark facing to the outside of the vehicle.
F40272
2613
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
INSTALL FRONT SUSPENSION SUPPORT LH DUST SEAL Install a new dust seal. INSTALL FRONT SUSPENSION SUPPORT SUBASSY LH
22. (a)
SST SST
F08624
(b)
INSTALL FRONT SUPPORT TO FRONT SHOCK ABSORBER LH NUT Using SST to hold the suspension support, install a new nut. SST 0972922031 Torque: 47 NVm (479 kgfVcm, 35 ftVlbf) Remove the SST. SST 0972730021,0972922031
MP Grease No. 2
23.
INSTALL FRONT SUSPENSION SUPPORT DUST COVER LH (a) Apply MP grease No. 2 into the suspension support. CAUTION: Do not touch grease on rubber surface of the suspension support. (b) Install the dust cover.
F40273
INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING Install the shock absorber with the 2 bolts. Install the 3 nuts on the upper side of shock absorber. Torque: 39 NVm (398 kgfVcm, 29 ftVlbf)
F44622
(c)
Install the 2 nuts to the lower side of shock absorber. Torque: 220 NVm (2,240 kgfVcm, 162 ftVlbf)
F13683
2614
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
(d)
Install the flexible hose and ABS speed sensor wire harness bracket with the bolt. Torque: 19 NVm (192 kgfVcm, 14 ftVlbf)
C80880
25. (a)
INSTALL FRONT STABILIZER LINK ASSY LH Install the stabilizer bar link with the nut. Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.
F13686
26. 27.
INSTALL FRONT WHEEL Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 266)
2615
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
2600N04
DISPOSAL
HINT: Dispose the RH side by the same procedures as the LH side.
DISPOSE OF SHOCK ABSORBER ASSY FRONT LH Fully extend the shock absorber rod. Using a drill, make a hole in the cylinder as shown in the illustration to discharge the gas inside. CAUTION: S When drilling, chips may fly out. Work carefully. S The gas is colorless, odorless and nonpoisonous.
G22948 F45774
1. (a) (b)
262
FRONT SUSPENSION FRONT SUSPENSION
FRONT SUSPENSION
260DP01
COMPONENTS
39 (398, 29)
47 (479, 35)
Front Coil Spring Insulator Upper LH Shock Absorber Assy Front LH Front Coil Spring LH
F44614
263
FRONT SUSPENSION FRONT SUSPENSION
49 (500, 36)
Front Stabilizer Link Assy LH Front Suspension Crossmember Subassy Front Suspension Member Body Mounting Stopper FR
133 (1,360, 98)
zCotter Pin
49 (500, 36)
264
FRONT SUSPENSION FRONT SUSPENSION
z Cotter Pin
49 (500, 36) 102 (1,040, 75)
Front Disc
F44616
265
FRONT SUSPENSION FRONT SUSPENSION
w/ HID:
19 (194, 14)
Rack & Pinion Power Steering Gear Assy HID Height Control Sensor
19 (194, 14) 19 (194, 14)
74 (755, 55)
Stabilizer Bar Front Front Suspension Arm Subassy Lower No.1 RH Front Stabilizer Bar Bush No.1
74 (755, 55)
Front Suspension Crossmember Subassy Front Suspension Arm Subassy Lower No.1 LH Body Mounting Stopper Rear
89 (908, 66)
96 (979, 71)
80 (816, 59)
52 (530, 38)
Front Suspension Member Body Mounting Stopper FR Front Suspension Member Brace Rear LH
z Cotter Pin
49 (500, 36)
2616
FRONT SUSPENSION
REPLACEMENT
HINT:
S S S
1.
COMPONENTS: See page 262 Replace the RH side (Engine: 1AZ) by the same procedures as the LH (ATM) side. Replace the RH side (Engine: 1ZZ) by the same procedures as the LH (MTM) side. REMOVE FRONT WHEELS 2. (a) SEPARATE FRONT STABILIZER LINK ASSY LH Remove the nut and disconnect the stabilizer bar link from the shock absorber.
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.
F13686
3. SEPARATE FRONT STABILIZER LINK ASSY RH HINT: Separate the RH side by the same procedures as the LH side. 4. SEPARATE TIE ROD END SUBASSY LH (See page 306) SST 0962862011 5. SEPARATE TIE ROD END SUBASSY RH SST 0962862011 HINT: Separate the RH side by the same procedures as the LH side. 6. (a) SEPARATE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Remove the bolt and 2 nuts, and separate the front suspension arm subassy lower No.1 from the lower ball joint.
C80293
7. SEPARATE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 RH HINT: Separate the RH side by the same procedures as the LH side. 8. SEPARATE RACK & PINION POWER STEERING GEAR ASSY (a) Electric power steering model: See page 5128 (b) Oil pressure power steering model: See page 5136 9. SUSPEND ENGINE ASSY (a) U341E: See page 4011 (b) U241E: See page 4025
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION
2617
REMOVE FRONT SUSPENSION MEMBER BRACE REAR LH Support the front suspension crossmember subassy with a transmission jack. Remove the 4 bolts and front suspension member brace rear LH. Remove the front suspension member body mounting stopper rear from the front suspension member brace rear LH.
11. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH HINT: Remove the RH side by the same procedures as the LH side.
SEPARATE FRONT SUSPENSION CROSSMEMBER SUBASSY w/ HID: Disconnect the height control sensor (Front) connector. Remove the 3 bolts and 3 nuts, disconnect the transverse engine engine mounting insulator and engine mounting member subassy center from the front suspension crossmember subassy.
C86742
(c) (d)
Remove the 2 nuts and 2 front suspension member body mounting stoppers front. Lower the transmission jack, remove the front suspension crossmember subassy.
C87504
13. (a)
REMOVE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Remove the 2 bolts, nut and lower suspension arm sub assy lower No.1 LH from the front suspension crossmember subassy.
C95318
2618
FRONT SUSPENSION
14. (a)
TEMPORARILY TIGHTEN FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Install the lower suspension arm subassy lower No.1 LH, and temporarily tighten the 2 bolts and nut.
C95318
INSTALL FRONT SUSPENSION CROSSMEMBER SUBASSY Support the front suspension crossmember subassy with a transmission jack. Install the 2 front suspension member body mounting stoppers front and 2 nuts. Torque: 133 NVm (1,360 kgfVcm, 98 ftVlbf)
C87504
(c)
A A
(d)
B A A B
C86742
(e)
Connect the transverse engine engine mounting insulator and engine mounting member subassy center to the front suspension crossmember subassy. Install the 3 bolts and 3 nuts. Torque: Bolt A: 52 NVm (530 kgfVcm, 38 ftVlbf) Bolt B: 96 NVm (979 kgfVcm, 71 ftVlbf) w/ HID: Connect the height control sensor (Front) connector. INSTALL FRONT SUSPENSION MEMBER BRACE REAR LH Install the front suspension member body mounting stopper rear to the front suspension member brace rear LH. Install the 4 bolts and front suspension member brace rear LH. Torque: Bolt A: 80 NVm (816 kgfVcm, 59 ftVlbf) Bolt B: 133 NVm (1,360 kgfVcm, 98 ftVlbf)
16. (a)
B A A A
(b)
C95317
17. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH HINT: Install the RH side by the same procedures as the LH side. 18. CONNECT RACK & PINION POWER STEERING GEAR ASSY (a) Electric power steering model: See page 5128 (b) Oil pressure power steering model: See page 5136
FRONT SUSPENSION
2619
19. (a)
CONNECT FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Connect the lower suspension arm to the lower ball joint with the 2 nuts and bolt. Torque: 89 NVm (908 kgfVcm, 66 ftVlbf)
C80293
20. CONNECT FRONT SUSPENSION ARM SUBASSY LOWER NO.1 RH HINT: Connect the RH side by the same procedures as the LH side. 21. INSTALL TIE ROD END SUBASSY LH (See page 306) 22. INSTALL TIE ROD END SUBASSY RH HINT: Connect the RH side by the same procedures as the LH side.
23. (a)
CONNECT FRONT STABILIZER LINK ASSY LH Install the stabilizer bar link with the nut. Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.
F13686
24. CONNECT FRONT STABILIZER LINK ASSY RH HINT: Install the RH side by the same procedures as the LH side. 25. STABILIZE SUSPENSION (a) Install the front wheel and jack down the vehicle. Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) (b) Bounce the vehicle up and down several times to stabilize the suspension.
26. (a)
FULLY TIGHTEN FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Fully tighten the 2 bolts and nut. Torque: 137 NVm (1,400 kgfVcm, 101 ftVlbf)
C80889
2620
FRONT SUSPENSION
27.
FRONT SUSPENSION
2621
REPLACEMENT
HINT:
S S S
1.
COMPONENTS: See page 262 Replace the RH side (Engine: 1AZ) by the same procedures as the LH (ATM) side. Replace the RH side (Engine: 1ZZ, 3ZZ, 1CD) by the same procedures as the LH (MTM) side. REMOVE FRONT WHEELS 2. (a) SEPARATE FRONT STABILIZER LINK ASSY LH Remove the nut and disconnect the stabilizer bar link from the shock absorber.
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.
F13686
3. SEPARATE FRONT STABILIZER LINK ASSY RH HINT: Separate the RH side by the same procedures as the LH side.
4. (a)
SEPARATE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Remove the bolt and 2 nuts, and separate the lower suspension arm from the lower ball joint.
F41742
5. (a)
REMOVE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Remove the 2 bolts, nut and lower suspension arm sub assy lower No.1 LH from the front suspension crossmember subassy.
C80889
2622
FRONT SUSPENSION
6. (a)
TEMPORARILY TIGHTEN FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Install the lower suspension arm, temporary tighten the 2 bolts and nut.
C80889
7. (a)
CONNECT FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Connect the lower suspension arm to the lower ball joint with the 2 nuts and bolt. Torque: 89 NVm (908 kgfVcm, 66 ftVlbf)
F41742
8. (a)
CONNECT FRONT STABILIZER LINK ASSY LH Install the stabilizer bar link with the nut. Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.
F13686
9. CONNECT FRONT STABILIZER LINK ASSY RH HINT: Install the RH side by the same procedures as the LH side. 10. STABILIZE SUSPENSION (a) Install the front wheel and jack down the vehicle. Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) (b) Bounce the vehicle up and down several times to stabilize the suspension.
11. (a)
FULLY TIGHTEN FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Fully tighten the 2 bolts and nut. Torque: 137 NVm (1,400 kgfVcm, 101 ftVlbf)
C80889
FRONT SUSPENSION
2623
12.
261
FRONT SUSPENSION FRONT SUSPENSION SYSTEM
Wander/pulls
9. Suspension parts (Worn) Bottoming 1. Vehicle (Overloaded) 2. Spring (Weak) 3. Shock absorber (Worn) 1. Tire (Worn or improperly inflated) 2. Stabilizer bar (Bent or broken) 3. Shock absorber (Worn) 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. Tire (Worn or improperly inflated) Wheel (Out of balance) Shock absorber (Worn) Wheel alignment (Incorrect) Ball joint (Worn) Hub bearing (Worn) Steering linkage (Loose or worn) Steering gear (Out of adjustment or broken) Tire (Worn or improperly inflated) Wheel alignment (Incorrect) Shock absorber (Worn) Suspension parts (Worn)
Sways/pitches
266
FRONT SUSPENSION FRONT WHEEL ALIGNMENT
ADJUSTMENT
1. INSPECT TIRE (See page 281)
Front:
B
F44617
Rear
Rear:
D C
F44618
Measuring points: A: Ground clearance of front wheel center B: Ground clearance of lower suspension arm front bolt center C: Ground clearance of toe control arm inner bolt center D: Ground clearance of rear wheel center NOTICE: Before inspecting the wheel alignment, adjust the vehicle height to the specified value. If the vehicle height is not the specified value, adjust it by pushing down or lifting the body. 3. INSPECT TOEIN Toein:
Toein (total) A + B: 006 12 (0.1 0.2) C D: 1 2 mm (0.04 0.08 in.)
B D Front
C
SA3213
If the toein is not within the specified value, adjust it at the rack ends. 4. ADJUST TOEIN (a) Remove the rack boot set clips. (b) Loosen the tie rod end lock nuts. (c) Turn the right and left rack ends by an equal amount to adjust the toein. HINT: Adjust the toein to the center of the specified value as much as possible. (d) (e) Make sure that the lengths of the right and left rack ends are the same. Torque the tie rod end lock nuts. Torque: 74 Nm (755 kgfcm, 55 ftlbf) Place the boots on the seats and install the clips.
(f) HINT: Make sure that the boots are not twisted.
F44619
267
FRONT SUSPENSION FRONT WHEEL ALIGNMENT
B Front
5. (a)
INSPECT WHEEL ANGLE Turn the steering wheel fully and measure the turning angle. Wheel turning angle: (Normal package)
Inside wheel 3817 2 (38.28 2) *1 3547 2 (35.78 2) *2 3252 (32.87) *1 3115 (31.25) *2
A: Inside B: Outside
SA0028
*1: *2:
Electric motor power steering models Oil pressure power steering models If the right and left inside wheel angles differ from the specified value, check the right and left rack end lengths.
6.
Gauge Alignment Tester
INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION (a) Install the cambercasterkingpin gauge or position the vehicle on the wheel alignment tester. (b) Inspect the camber, caster and steering axis inclination. Camber, caster and steering axis inclination: (Normal package)
Camber
Z03382
Rightleft error Caster Rightleft error Steering axis inclination Rightleft error
034 45 (0.57 0.75) 45 (0.75) or less 254 45 (2.90 0.75) 45 (0.75) or less 1227 45 (12.45 0.75) 45 (0.75) or less
If the caster and steering axis inclination are not within the specified values, after the camber has been correctly adjusted, recheck the suspension parts for damaged and/or worn out parts.
268
FRONT SUSPENSION FRONT WHEEL ALIGNMENT
7. ADJUST CAMBER NOTICE: After the camber has been adjusted, inspect the toein. (a) Remove the front wheel. (b) Remove the 2 bolts and nuts on the lower side of the shock absorber. If reusing the bolts and/or nuts, coat the threads of nuts with engine oil. (c) Clean the installation surfaces of the shock absorber and the steering knuckle. (d) Temporarily install the 2 bolts and nuts.
F13683
269
FRONT SUSPENSION FRONT WHEEL ALIGNMENT
(e)
Adjust the camber by pushing or pulling the lower side of the shock absorber in the direction in which the camber adjustment is required. Tighten the nuts. Torque: 220 NVm (2,240 kgfVcm, 162 ftVlbf) Install the front wheel. Torque: 103 Nm (1,050 kgfcm, 76 ftlbf) Check the camber.
HINT:
1
2
F13685
Adjust the camber to the center of the specified value as much as possible. S Adjusting value for the set bolts is 6 30 (0.1 0.5). If the camber is not within the specified value, using the following table, estimate how much additional camber adjustment will be required, and select the camber adjusting bolt. NOTICE: Tighten the adjusting bolt with a washer and a new nut.
Adjusting Bolt
1 Dot
2 Dots
3 Dots
Adjusting Value
130 115 115 100 100 45 45 30 30 15 15 0 0 15 15 30 30 45 45 100' 100 115 115 130
F12938
(i)
Perform the procedure mentioned above again. At step (b), replace 1 or 2 selected bolts.
HINT: When replacing the 2 bolts, replace 1 bolt for each time.
AVENSIS REPAIR MANUAL (RM1018E)
2624
FRONT SUSPENSION LOWER BALL JOINT ASSY FRONT LH
REPLACEMENT
HINT:
S S
COMPONENTS: See page 262 Replace the RH side by the same procedures as the LH side.
1. (a) (b)
INSPECT LOWER BALL JOINT ASSY FRONT LH Jack up front side of the vehicle. Check that there is no looseness on the ball joint by shaking the lower arm up and down with a force of 294 N (30 kgf, 66 lbf).
G22708
2. 3. 4. 5. 6. 7. 8. 9.
REMOVE FRONT WHEEL SEPARATE FRONT AXLE HUB LH NUT (See page 306) SST 0993000010 DISCONNECT SPEED SENSOR FRONT LH (See page 306) SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (See page 3022) REMOVE FRONT DISC SEPARATE TIE ROD END SUBASSY LH (See page 3022) SST 0962862011 SEPARATE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH (See page 3022) REMOVE FRONT AXLE ASSY LH (See page 3022) 10. REMOVE LOWER BALL JOINT ASSY FRONT LH SST (a) Remove the cotter pin and nut. (b) Using SST, remove the lower ball joint assy front LH.
F40228
INSPECT LOWER BALL JOINT ASSY FRONT LH As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut. Using a torque wrench, turn the nut continuously at a rate of 3 5 seconds per 1 turn and take the torque reading on the 5th turn. Turning torque: 0.98 4.9 Nm (10 50 kgfcm, 9 43 in.lbf)
ZX1712
2625
FRONT SUSPENSION LOWER BALL JOINT ASSY FRONT LH
INSTALL LOWER BALL JOINT ASSY FRONT LH Install the lower ball joint assy front LH, and torque the nut. Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) (b) Install a new cotter pin. NOTICE: If the holes for the cotter pin are not aligned, tighten the nut further up to 60_. 13. INSTALL FRONT AXLE ASSY LH (See page 3022) 14. INSTALL FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH (See page 3022) 15. INSTALL TIE ROD END SUBASSY LH (See page 3022) 16. INSTALL FRONT DISC 17. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page 3022) 18. CONNECT SPEED SENSOR FRONT LH (See page 306) 19. INSTALL FRONT AXLE HUB LH NUT (See page 306) 20. INSTALL FRONT WHEEL Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) 21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 266) 22. CHECK ABS SPEED SENSOR SIGNAL (a) w/o VSC: See page 05699 (b) w/ VSC: See page 05756
12. (a)
2626
FRONT SUSPENSION STABILIZER BAR FRONT
REPLACEMENT
HINT: COMPONENTS: See page 262 1. REMOVE FRONT WHEEL
2. REMOVE FRONT STABILIZER LINK ASSY LH (a) Remove the 2 nuts and front stabilizer link assy LH. HINT: If the ball joint turns together with the nut,use a hexagon wrench (6 mm) to hold the stud.
F44620
3. REMOVE FRONT STABILIZER LINK ASSY RH HINT: Remove the RH side by the same procedures as the LH side.
4. (a) (b)
INSPECT FRONT STABILIZER LINK ASSY LH As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut. Using a torque wrench, turn the nut continuously at a rate of 3 5 seconds per 1 turn and take the torque reading on the 5th turn. Turning torque: 0.05 1.96 Nm (0.5 20 kgfcm, 0.4 17 in.lbf)
G21679
5. 6.
SEPARATE TIE ROD END SUBASSY LH (See page 306) SST 0962862011 SEPARATE TIE ROD END SUBASSY RH SST 0962862011
HINT: Separate the RH side by the same procedures as the LH side. 7. SEPARATE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH (See page 306) 8. SEPARATE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 RH HINT: Separate the RH side by the same procedures as the LH side. 9. SEPARATE RACK & PINION POWER STEERING GEAR ASSY (a) Electric power steering model: See page 5128 (b) Oil pressure power steering model: See page 5136
2627
FRONT SUSPENSION STABILIZER BAR FRONT
10. SUSPEND ENGINE ASSY (a) 1ZZ, 3ZZ Engine: See page 4115 (b) 1AZ Engine: See page 4124 (c) 1CD Engine: See page 4133 11. REMOVE FRONT SUSPENSION MEMBER BRACE REAR LH (See page 2616) 12. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH HINT: Remove the RH side by the same procedures as the LH side. 13. SEPARATE FRONT SUSPENSION CROSSMEMBER SUBASSY (See page 2616) 14. REMOVE FRONT STABILIZER BRACKET NO.1 LH (a) Remove the 2 bolts and the front stabilizer bracket No.1 LH.
15. (a)
(b)
REMOVE FRONT STABILIZER BRACKET NO.1 RH w/ HID: Remove the 3 bolts, the front stabilizer bracket No.1 RH and the height control sensor (Front). w/o HID: Remove the 2 bolts and the front stabilizer bracket No.1 RH.
F45155
REMOVE FRONT STABILIZER BAR BUSH NO.1 Remove the 2 bushings from the stabilizer bar. REMOVE STABILIZER BAR FRONT INSTALL STABILIZER BAR FRONT 19. (a) INSTALL FRONT STABILIZER BAR BUSH NO.1 Install the 2 front stabilizer bar bush No.1 to the stabilizer bar front as shown in the illustration.
Inner Side
Rear Side
C81547 F40197
HINT: Install the bushing to the outer side of the bushing stopper on the stabilizer bar.
20. (a)
INSTALL FRONT STABILIZER BRACKET NO.1 LH Install the front stabilizer bracket No.1 LH with the 2 bolts. Torque: 19 NVm (194 kgfVcm, 14 ftVlbf)
2628
FRONT SUSPENSION STABILIZER BAR FRONT
22. 23. 24. HINT: Install the RH side by the same procedures as the LH side. 25. INSTALL RACK & PINION POWER STEERING GEAR ASSY (a) Electric power steering model: See page 5128 (b) Oil pressure power steering model: See page 5136 26. INSTALL FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH (See page 306) 27. INSTALL FRONT SUSPENSION ARM SUBASSY LOWER NO.1 RH HINT: Connect the RH side by the same procedures as the LH side. 28. INSTALL TIE ROD END SUBASSY LH (See page 306) 29. INSTALL TIE ROD END SUBASSY RH HINT: Connect the RH side by the same procedures as the LH side.
INSTALL FRONT STABILIZER BRACKET NO.1 RH w/ HID: Install the front stabilizer bracket No.1 RH and the height control sensor (Front) with the 3 bolts. Torque: Bolt A: 5.4 NVm (55 kgfVcm, 48 in.Vlbf) Bolt B: 19 NVm (194 kgfVcm, 14 ftVlbf) (b) w/o HID: B Install the front stabilizer bracket No.1 RH with the 2 bolts. F45155 Torque: 19 NVm (194 kgfVcm, 14 ftVlbf) INSTALL FRONT SUSPENSION CROSSMEMBER SUBASSY (See page 2616) INSTALL FRONT SUSPENSION MEMBER BRACE REAR LH (See page 2616) INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH
A
21. (a)
30. (a)
INSTALL FRONT STABILIZER LINK ASSY LH Install the front stabilizer link assy LH with the 2 nuts. Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT: If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud.
F44620
31. INSTALL FRONT STABILIZER LINK ASSY RH HINT: Install the RH side by the same procedures as the LH side. 32. INSTALL FRONT WHEEL Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) 33. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 266) 34. HEADLIGHT AIM ONLY (W/ DISCHARGE HEAD LAMP) (See page 6519)