Colorkeyed Spec

Compression
Connection by Compression . . . . . . . . . . . . . . E2-E5 Color-Keyed Connectors . . . . . . . . . . . . . . . . E6-E9 Connectors for Copper Conductor. . . . . . . . E10-E39 Cast Copper Connectors for Copper Conductor . . . . . . . . . . . . . . . . . . E40-E42 Flag Connectors for Copper Conductor . . . . . . . E43 Flag Connectors for Aluminum Conductor . . . . . E44 C-Tap Connectors for Copper Conductor . . . . . . . . . . . . . . . . . . . . . . . . . E45-E46 Copper H-Tap Connectors for Copper Conductor . . . . . . . . . . . . . . . . . . . . . . . . . E47-E48 Aluminum H-Tap Connectors for Aluminum/Copper Code Conductor (up to 600V) . . . . . . . . . . . . . . . . . . E49 Insulating Covers for H-Taps and C-Taps . . . . . . . . . . . . . . . . . . . . . . . . E50-E51 Wire Joints for Copper Conductor . . . . . . . . . . . . E52 Cast Copper Bus Taps for Copper Conductor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E53 Quick Bus Taps for Copper Conductor . . . . . . . . E54 Motor Pigtail Connectors . . . . . . . . . . . . . . . E55-E59 High-Amperage Quick Power Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . E60 Copper Traction Motor Disconnect Lugs for Diesel-Electric Locomotives . . . . . . . . . . . . E61 Connector Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . E62 Connectors for Aluminum/Copper Code Conductor . . . . . . . . . . . . . . . . . . . . E63-E68 Transformer Lug Kits for Aluminum/ Code Conductor . . . . . . . . . . . . . . . . . . . . . . . . E69 Pin Connectors for Aluminum/ Copper Code Conductor . . . . . . . . . . . . . . . . . E70 Heavy Duty Battery Connectors . . . . . . . . . E71-E75 Heavy Duty Battery Cables . . . . . . . . . . . . . E76-E77 Tooling for Heavy Duty Battery Connectors and Conductor . . . . . . . . . . . . . . . E78 Connector Tools. . . . . . . . . . . . . E79-E83, E94-E100 Smart Connector Tools . . . . . . . . . . . . . . . . E84-E85 Installation Tools . . . . . . . . . . . . . . . E86, E101-E102 Batpac Battery Powered Compression and Cutting Tools . . . . . . . . . . . . . . . . . . . E87-E93 Sealants and Lubricants . . . . . . . . . . . . . . . . . . E103 Installing Dies . . . . . . . . . . . . . . . . . . . . . E104-E106 Connector, Tool and Die Chart. . . . . . . . . E107-E108 for Copper H-Taps . . . . . . . . . . . . . . . . . . . . . E109 for Standard C-Taps . . . . . . . . . . . . . . . . . . . . E110 for Large C-Taps . . . . . . . . . . . . . . . . . . . . . . . E111 Tool Services . . . . . . . . . . . . . . . . . . . . . . . . . . . E112
Compression
Connection by Compression
The Thomas & Betts Method Is Better.
The Thomas & Betts method of installing compression connectors on power cables is designed to provide a high degree of reliability in electrical wiring. This method allows electrical workers to make installations with little effort and at a considerable savings in time. The benefit, of course, is a high quality connection at a low installed cost.
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Color-Keyed
Just Four Easy Steps to a Perfect Connection
1
Wire Stripper shown is Part No. BCS8-40.
Strip the insulation carefully to avoid nicking or cutting conductors (wire brush if required).
Strands Cut
Nicked Strands
Good Strip
Strip the insulation to the proper length so that conductors can be fully inserted into the connector barrel.
Strip Length Too Long
Strip Length Too Short
Strip Length Just Right
Determine the proper Color-Keyed Connector for the cable size being used. Connectors are marked to show cable size.
Cable Size
Connectors marked with just cable size or CU should be used on copper conductors only. Connectors marked AL9* with the cable size should be used on alumi num conductors only.
Connectors marked AL9CU with the cable size may be used on the aluminum or copper conductors. * Aluminum lugs with a 9 indicate 90C rating.
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2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
3
Battpac Battery Powered Compression TBM62BSCR tool shown.
Select the proper installing die and appropriate tool. Color-Keyed Connectors have colored bands or colored dots that correspond to color markings on the dies. Connectors and dies also have a die code number marked or stamped on them. Dies have a code number engraved in the crimp surface.
Die Code Engraving
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Color-Keyed
Colored Codes Die Code Marking
Colored Strip
Colored Bands
4
Copper
Die located BETWEEN bands
Locate tool with correct die in proper position on connector and activate tool. When making multiple crimps, make the first crimp nearest the tongue and work towards the barrel end. When properly crimped, the die code number will be embossed on the connector for easy inspection to determine if correct die and connector combination were used. Thomas & Betts uses full-width and half-width dies dependent on connector size and tool used. Half-width dies are marked with the letter H after the die code number. Refer to the instruction sheet supplied with the connectors for information regarding strip length, die selection and number of compressions required.
Aluminum
Die located ON Bands
Die location for compression
Colored bands
Tongue
Barrel
Color-Keyed Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression.
1st crimp 2nd crimp
Die code embossed
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E3
Compression
Precision Dies From a Solid Homogenous Mass
The T&B method utilizing compression tools with matching dies forms the connector and conductor into a solid, homogenous mass to provide an optimum electrical bond between connector and conductor. Thomas & Betts method dies are designed to produce a circumferential, hex- or diamond-shaped compression rather than a simple indent. Precision dies are an integral part of the Thomas & Betts method. The precision hardened steel dies exert tremendous, controlled pressure on the connector and conductor. The dies compress the connector around the cable, converting the round strands to hexagonal or diamond shapes and forming the strands and connector into a solid mass. Each die is designed so that all conductors receive the same amount of compression force. The circumferential compression creates a large area of high pressure contact between cable and connector which, in turn, assures high conductivity, low resistance, and high pullout values which exceed UL requirements. These features result in a permanent, low installed cost connection. You can install it, and forget it.
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Color-Keyed
Thomas & Betts System Tells You Where to Place the Installing Die.
Before compression, a typical cross section of cable and connector consists of about 75% metal and 25% air. After air compression by the T&B Method, the cross section looks like this, 100% metal with virtually no air spaces.
Color-Keyed connectors not only identify the correct installing die to be used for positive compressions, but also indicate the proper placement of the die on the connector. This is done by the bands of color on the connector
which match the color on the dies. Compression is made between or on these color bands. The color name is also spelled on the connector as an added means of identification.
Copper
Die located BETWEEN bands
Aluminum
Die located ON Bands
Thomas & Betts Dies Offer Inspection Capability.

Dies that are used in Thomas & Betts hand and hydraulic tools contain the die code numbers which are engraved on the compression surface of the die. Under compression, this number becomes embossed on the completed connection for inspection purposes. The inspector compares the die code number embossed on the connector with the die table to ensure that the proper connector was compressed with the correct die for that particular size conductor.
Colored bands
Color-Keyed Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression.
Die code embossed
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Compression
Quality Tooling With the Shure-Stake Mechanism
T&B manual tools with the exclusive, Shure-Stake mechanism take the guesswork out of making compression connections. The Shure-Stake mechanism provides a full cycle compression stroke every time. Once the stroke has started, the tool will not release the connector until the proper amount of force has been applied. This is your assurance of a fully compressed connection. T&B compression tools develop uniform, controlled pressure to each connector within their size range. Thomas & Betts offers electric and battery-powered hydraulic pumps with a Shure-Stake feature that guarantees a full cycle compression.
Thomas & Betts Method Components Meet Industry Standards.

Depending on the application, all Thomas & Betts copper connectors meet U.L. Std. 486A for code stranded and 24 gauge flex, CSA Std. C22.2, No. 65.600 V. requirements for power and U.L. Std. 467, CSA Std. 22.2 No. 0.4 requirements for direct buried grounding. T&B method connectors are available in a range of sizes and styles to accommodate No. 8AWG through 1000 kcmil and larger copper or 2000 kcmil and larger aluminum cable. They may be compressed on cable with either manual or hydraulic tools. They are offered with standard length or long barrels, with one bolt or two bolt holes, or in two-way styles, for splicing applications. Two-way connectors are compact, providing high pullout values with low resistance. Color-Keyed two-hole lugs are ideal for bus bar applications that require two bolts to prevent lug rotation. The T&B method is the most efficient, highest quality connection that has been engineered and delivers the best electrical performance and highest reliability. T&B Compression Connectors eliminate risk of problems relating to loose connections when installed properly.
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Color-Keyed
High Grade Materials Incorporated In Thomas & Betts Method

Low installed cost connections of superior quality can be achieved only through the use of high grade components. That is an important part of the T&B method quality products you can depend on. Copper Color-Keyed connectors are made of high conductivity wrought copper, and are electro-tin plated to prevent corrosion and to improve conductivity. Thomas & Betts ColorKeyed connectors offer the thickest tin-plating in the industry. Other copper connectors for heavy duty use and grid grounding applications are made of high conductivity cast copper, bright finished. High conductivity cast aluminum connectors are available for heavy duty application.
Pumpac II The newest batterypowered hydraulic pump, rated for 10,000 PSI. Portable power for all T&B hydraulic heads, using just two 14.4 rechargeable batteries.
TBM62BSCR Single-handed batterypowered compression tool, features rotating head and comfortable balance. For connectors up to 500MCM CU, 350MCM AL.
TBM6S Hand-operated crimping tool, features Shure-Stake mechanism to insure a completed crimp. For connectors up to 500 MCM CU, 350 MCM AL.
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Compression
Color-Keyed Connectors
Color-Keyed Special Lugs for Special Problems Angled, Shaped and Trimmed the Way You Often Need Them
Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type lug you need, shaped the way you need. Straight, 45 and 90 angle Stacking or non-stacking Narrow tongue or standard Tin, silver, lead, nickel Thomas & Betts offers an extensive line of copper Color-Keyed lugs for #8 AWG through 1000 kcmil flex and code cables. The lug tongues are modified in several different configurations to meet your exact needs: 45 and 90 bend angles, narrow tongues to fit into circuit breakers, offset tongues to stack two cables, and special stud hole drilling. These special configurations let you: (1) run cable directly to the bus bar with no bending, (2) terminate into very narrow spaces, and (3) utilize minimal bus bar space. The specially designed lugs help you clean up your cabling in crowded enclosures. The photographs show some examples of how and where the lugs can be used.
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Color-Keyed
Customized Color-Keyed Connectors for Copper Cables

Standard and special tongue angles, stacking and non-stacking, bolt holes sizes and centers, protective platings. Specially modified one and two hole copper Color-Keyed compression lugs, Series 54100, 54200, 54850BE and 54930BE for flex and code copper stranded cables. Material high conductivity wrought copper. Minimum order quantity: Standard package quantity by cable size. Consult factory for price and delivery. All customized lugs are made to order. A.R.O. Non-cancellable.
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Compression
Order From
Catalog No. _______________________ Qty. _______________________ (For 54100, 54200, 54800 & 54900 Series Copper Lugs Only)
Design Controls and Requirements

All MADE-UP catalog numbers start with a standard or basic catalog number and are followed by the customer required extra features: tongue shape, bolt hole size, distance between bolt holes, stacking, plating and inspection hole (peep hole). A code letter or a number has been assigned to each extra feature. See CODE TABLE. NOTES: 1) Lack of any of the extra features on the MADE-UP catalog number means that the standard Cat. No. features are prevalent. 2) If either bolt hole size or distance between bolt holes needs to be changed from standard Cat. No., both code numbers will appear on the MADE-UP Cat. No. (See example below) Cat. No. 54212UB0416BSP 54212 UB 04 16 B
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Color-Keyed
2 hole 4/0 cu. lug basic cat. no.
90 bend
1/4" bolt hole
1" hole spacing
bottom stack
CODE TABLE
Tongue Shape Type 45 90 Blank (No Bolt Hole) Code UF UB BT Bolt Holes Size .020 #8 #10 b" j" c" d" e" f" g" 1" .173 .204 .281 .344 .406 .531 .656 .812 .937 1.062 Code 02 03 04 05 06 08 10 12 14 16 Bolt Hole Centers Distance .015 d" e" f" g" 1" 1a" 1b" 1c" 1d" 1e" 1f" *1g" *2" Code 08 10 12 14 16 18 20 22 24 26 28 30 32 Stacking Type Top Bottom Code T** B Finish (Plating) Type 1 Silver Plate Lead Plate Nickel Plate Plain Finish No Marking Not QTP if suffix other than - PF or standard tin plate Code SP LP NP PF NM Inspection Hole (Long Barrel) I.D. Peep Hole Code PH Inspection Hole (Short Barrel) I.D. Blind End Code BE
* These bolt centers not available for bolt holes larger than m". ** Not required for 45 & 90 Top Stacking.
Bolt/Stud Size Peep Hole Yes No
Tongue Width
Barrel I.D.
Cable
Code Weld
Hole Offset
Bolt Spacing If required
Wrench Clearance
#8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil & up (Code Only)

Tongue Thickness
Tongue Length For Blank Tongue
Barrel O.D.
Barrel Length Plus Transition
Long or Short
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Compression
Tongue Specifications See Chart A For Dimensions Stud Sizes #8 d #10 e b f j g c 1 Chart A
Nominal Bolt Hole Size .015 #8 #10 b j c d e f *g *1 .173 .204 .281 .344 .406 .531 .656 .812 .937 1.062 Hole Wrench Offset Clearance .030 Min. .200 .218 .250 .375 .375 .500 .812 .750 .875 .937 .240 .250 .312 .406 .440 .562 .875 .770 .890 1.000 #8 Code #8 Weld .406 .406 .469 .562 .578 #6 Code #6 Weld #4 Code .437 .437 .500 .562 .578 .562 .562 .562 .562 .594 #2 Code #4 Weld .593 .593 .593 .675 .675 .750 Tongue Width Cable Size #1 Code 1/0 Code #2 Weld #1 Weld .672 .672 .672 .672 .672 .750 .750 .750 .750 .750 .750 .750 2/0 Code 1/0 Weld .825 .825 .825 .825 .825 .825 3/0 Code 2/0 Weld .937 .937 .937 .937 .937 .937 .937 4/0 Code 3/0 Weld 1.030 1.030 1.030 1.030 1.030 1.030 1.030
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Color-Keyed
Single Hole
Double Hole
Blank
250 Code 1.125 1.125 1.125 1.125 1.125 1.125 1.125
* These bolt holes available in one hole lug only.
Chart B
Cable Size #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 Tongue Thickness .080 .081 .099 .108 .106 .125 .125 .125 .137 .137 .153 .177 .173 .218 .244 .228 .270 .266 .313 .297 Straight Lug Barrel Length Plus Transition Short Long .635 .675 .685 .815 .825 .975 .965 1.085 1.255 1.375 1.900 2.090 2.460 2.670 2.900 2.784 3.050 3.213 3.450 3.356 .935 .975 .985 1.115 1.275 1.325 1.315 1.435 1.705 1.925 2.675 2.896 2.980 3.610 3.490 3.925 4.550 4.500 Barrel O.D. I.D. .260 .296 .365 .410 .467 .571 .571 .632 .701 .766 .850 .926 .960 1.100 1.200 1.255 1.330 1.375 1.500 1.550 .180 .215 .266 .302 .361 .396 .446 .507 .564 .629 .660 .720 .757 .852 .926 .997 1.030 1.079 1.145 1.203 Dim X Stacked Lugs 45 .478 .544 .622 .649 .731 .789 .859 .946 1.031 1.123 1.226 1.333 1.370 1.514 1.630 1.662 1.745 1.728 1.900 2.070 Dim Y Short Long .595 .587 .637 .711 .710 .794 .829 .900 1.015 1.085 1.180 1.267 1.551 1.629 1.762 1.780 1.827 1.952 2.065 2.031 .808 .799 .849 .923 1.028 1.042 1.077 1.148 1.333 1.474 1.726 1.830 1.913 2.266 2.147 2.434 2.787 2.787 Dim H Short Long .779 .767 .838 .958 .956 1.075 1.125 1.225 1.387 1.487 1.924 2.096 2.484 2.669 2.897 3.011 3.050 3.213 1.387 1.487 1.079 1.067 1.138 1.258 1.406 1.425 1.475 1.575 1.837 2.037 2.679 2.896 2.984 3.619 3.497 3.925 4.554 4.506
Straight .158 .134 .175 .216 .212 .250 .250 .250 .274 .274 .459 .531 .519 .654 .732 .684 .810 .800 .940 .890
90 .394 .432 .502 .535 .592 .646 .696 .757 .826 .891 .975 1.103 1.085 1.225 1.325 1.375 1.455 1.625 1.650 1.675
Note: Stacking lugs are available for one bolt only. Consult Factory: Straight: 700 kcmil & up 45: 400 kcmil & up 90: 500 kcmil & up
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Compression
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Formula 1 = (.125 + 2 (OD) + .037 Tongue Thickness)
Color-Keyed
Chart C
Tongue Width .030 Code Cable Size Bolt Hole Size #8 #10 b j c d e f *g *1 300 kcmil 4/0 Weld 1.250 1.250 1.250 1.250 1.250 1.250 350 kcmil 1.355 1.355 1.355 1.355 1.355 1.355 400 kcmil 1.410 1.410 1.410 1.410 1.410 1.410 500 kcmil 400 Weld 1.605 1.605 1.605 1.605 1.605 1.605 1.605 600 kcmil 500 Weld 1.745 1.745 1.745 1.745 1.745 1.745 1.745 1.745 1325/24 1.805 1.805 1.805 1.805 1.805 1.805 1.805 1.805 700 kcmil 1.840 1.840 1.840 1.840 1.840 1.840 1.840 1.840 750 kcmil 1.935 1.935 1.935 1.935 1.935 1.935 1.935 1.935 800 kcmil 2.010 2.010 2.010 2.010 2.010 2.010 2.010 2.010 900 kcmil 2.180 2.180 2.180 2.180 2.180 2.180 2.180 2.180 1000 kcmil 2.265 2.265 2.265 2.265 2.265 2.265 2.265 2.265
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Compression
Connectors for Copper Conductor

One-Hole Lugs - Standard Barrel 600V to 35KV
Material: High Conductivity Wrought Copper Finish: Electro Tin Plate
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Color-Keyed
Cat. No.
Code
Wire Size Flex
Bolt Size #8 b b
A 1.36 1.36 1.69 1.16 1.20 1.33 1.33 1.75 1.23 1.23 1.23 1.41 1.41 1.41 1.75 1.38 1.38 1.38 1.42 1.42 1.56 2.20 1.50 1.73 1.65 1.92 1.50 1.73 1.78 2.10 1.60 1.83 1.88 2.20 2.54 1.65 1.88 1.93 2.25 2.56
B .68 .68 .81 .50 .61 .64 .64 1.31 .53 .53 .53 .67 .67 .75 1.31 .60 .60 .60 .66 .66 .75 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 1.50 .65 .88 .93 1.25 1.50
Dimensions (in.) C D .36 .41 .50 .39 .45 .56 .56 1.00 .44 .44 .44 .60 .60 .56 1.00 .55 .55 .55 .61 .61 .59 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .88 .83 .83 .83 .83 .83 .05 .05 .07 .08 .07 .05 .05 .13 .07 .07 .07 .07 .07 .06 .13 .09 .09 .09 .07 .07 .06 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13
E .20 .20 .20 .25 .25 .25 .25 .25 .31 .31 .31 .31 .31 .31 .31 .37 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57
F b b b r b s s d r r r j j j d b b b j j j d b c c d b c c d b c c d e b c c d e
Die Code Die Color N/A N/A N/A 21 21 21 21 21 24 24 24 24 24 24 24 29 29 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 42 45 45 45 45 45 ERG2002 ERG2002 ERG2002 RED RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK
256-30695-1351 256-30695-1352 #14-10 AWG 256-30695-263 54104 54130 54131 54132 256-30695-424 256-30695-1361 54134 54105 54135 54136 256-30695-282 256-30695-422 256-30695-1362 54138 54106 54139 54140 256-30695-233 256-30695-264 54107 54142-TB 54143-TB 54145-TB 54108 54147 54148 54150 54152-TB 54153-TB 54109 54155-TB 256-30695-1383 54157 54158 54110 54160 256-30695-131 23 Navy #8 Weld 37/24 = 14.9 kcmil
#8 AWG
#10 b j c d #12 #10 b j c c d #12 #10 b j c c d b j c d b j c d b j c d e b j c d e
#6 AWG
#30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014
#4 AWG
40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029
#2 AWG
#60 Navy 125/24 = 50.5 kcmil #4 Weld 75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 #100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155 133/.0282
#1 AWG
1/0 AWG
2/0 AWG
Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111

Tongue Marking: UL, CSA, T&B Logo and Cable Size Cable Inspection Hole Bolt Size A B E C D
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Compression

One-Hole Lugs - Standard Barrel 600V to 35KV (continued)
Cat. No. 54162-TB 54163-TB 54111 54165-TB 54167 54168 54112 54170 256-30695-1174 58161 58162 58163 58165 58166 54172-TB 54173 54174 54113 58168 54178 54179 54114 54181 58171 256-30695-112 54115 54183 58174 54116 54185
Code
Wire Size Flex 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183
Bolt Size b j c d b j c d f b j c d e b j c d d j c d e d c d e d d e
A 1.75 1.98 2.03 2.35 1.90 2.13 2.18 2.50 2.86 2.23 2.33 2.38 2.76 3.03 2.00 2.23 2.28 2.60 2.70 2.33 2.43 2.70 3.03 2.85 2.90 2.85 3.21 3.35 3.20 3.53
B .65 .88 .93 1.25 .65 .87 .93 1.25 1.56 .78 .88 .93 1.25 1.58 .65 .88 .93 1.25 1.25 .88 .93 1.25 1.58 1.25 1.25 1.25 1.58 1.25 1.25 1.58
Dimensions (in.) C D .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25 1.13 1.13 1.13 1.13 1.25 1.25 1.25 1.25 1.25 1.36 1.36 1.36 1.36 1.61 1.41 1.41 .13 .13 .13 .13 .14 .14 .14 .14 .14 .15 .15 .15 .15 .15 .14 .14 .14 .14 .15 .15 .15 .15 .15 .18 .18 .18 .18 .22 .17 .17
E .63 .63 .63 .63 .70 .70 .70 .70 .70 .79 .79 .79 .79 .79 .77 .77 .77 .77 .85 .85 .85 .85 .85 .93 .93 .93 .93 1.09 .96 .96
F b c c d b c c d f c c c d e d c c d d c c d e d d d e d d e
Die Code Die Color 50 50 50 50 54 54 54 54 54 62 62 62 62 62 62 62 62 62 66 66 66 66 66 71 71 71 71 76 76 76 ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW WHITE WHITE WHITE WHITE WHITE RED RED RED RED BLUE BLUE BLUE
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Color-Keyed
3/0 AWG
4/0 AWG
250 kcmil
250 Navy
250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189 300 Navy
300 kcmil
300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil 350 kcmil 350 Navy 350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201 400 kcmil 400 Navy

Cable Inspection Hole
Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A B D
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Compression

One-Hole Lugs - Standard Barrel 600V to 35KV (continued)
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Color-Keyed
Cat. No. 256-30695-1403 58177 256-30695-339 54118 54187 58180 256-30695-1054 256-30695-1370 54120 54122-TB 256-30695-1404 256-30695-1405 256-30695-840 58182 256-30695-193 54123-TB 256-30695-937 58184 54124-TB 256-30695-843 54126 54128
Code
Wire Size Flex 400 Weld 925/24 = 373 kcmil 259/.0393 or 427/.0306
Bolt Size c d c d e e g d e e
A 3.31 3.31 3.10 3.30 3.63 3.79 3.96 3.65 3.79 3.68 3.29 3.29 4.00 3.83 4.00 3.87 4.10 3.80 4.04 4.31 4.15 4.09
B 1.31 1.25 1.00 1.25 1.58 1.58 1.81 1.44 1.58 1.58 1.29 1.29 1.69 1.58 1.69 1.58 1.88 1.58 1.58 1.81 1.58 1.58
Dimensions (in.) C D 1.61 1.61 1.61 1.61 1.61 1.75 1.75 1.75 1.75 1.84 1.81 1.81 1.81 1.81 1.94 1.94 1.94 1.94 2.01 2.17 2.17 2.27 .22 .22 .22 .22 .22 .24 .24 .24 .24 .23 .28 .28 .28 .28 .27 .27 .27 .27 .27 .31 .31 .30
E 1.04 1.04 1.10 1.10 1.10 1.20 1.20 1.20 1.20 1.26 1.25 1.25 1.25 1.25 1.33 1.33 1.33 1.33 1.38 1.50 1.50 1.55
F e d c d e e m m e e y y m e m e g e e g e e
Die Code Die Color 80 80 87 87 87 94 94 94 94 99 99 99 99 99 106 106 106 106 107 115 115 125 N/A N/A BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE YELLOW YELLOW N/A
500 kcmil
500 Navy 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253
600 kcmil 700 kcmil 1325/24 = 535 kcmil 427/.0342 750 kcmil
c d d e d e g
1600/24 = 646 kcmil 800 kcmil 900 kcmil 1000 kcmil 800 Navy 1925/24 = 777 kcmil 1000 Navy
e e d e e

Tongue Marking: UL, CSA, T&B Logo and Cable Size Cable Inspection Hole Bolt Size A B E C D
E12
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Compression

One-Hole Lugs - 45 Standard Barrel 600V to 35KV
Wire Size Cat. No. 54104UF 54130UF 54131UF 54132UF 54134UF 54105UF 54135UF 54136UF 54138UF 54106UF 54139UF 54140UF 256-30695-264UF 54107UF 54142UF 54143UF 54145UF 54108UF 54147UF 54148UF 54150UF 54152UF 54153UF 54109UF 54155UF 54157UF 54158UF 54110UF 54160UF 54162UF 54163UF 54111UF 54165UF 54167UF 54168UF 54112UF 54170UF 58161UF 58162UF 58163UF 58165UF 58166UF Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
E C 45 3 Bolt size F
Code #8 AWG
Flex 23 Navy #8 Weld 37/24 = 14.9 kcmil 30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029 60 Navy 125/24 = 50.4 kcmil #4 Weld 75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155, 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183
Bolt Size #10 b j c #10 b j c #10 b j c d b j c d b j c d b j c d b j c d b j c d b j c d b j c d e
B .50 .61 .64 .64 .53 .53 .67 .67 .60 .60 .66 .66 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .87 .93 1.25 .78 .88 .93 1.25 1.58
C .39 .45 .56 .56 .44 .44 .60 .60 .55 .55 .61 .61 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .83 .83 .83 .83 .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25
Dimensions (in.) D .08 .07 .05 .05 .07 .07 .07 .07 .09 .09 .07 .07 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .15 .15 .15 .15
E .25 .25 .25 .25 .31 .31 .31 .31 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .63 .70 .70 .70 .70 .79 .79 .79 .79 .79
F r b s s r r j j b b j j d b c c d b c c d b c c d b c c d b c c d b c c d c c c d e
Die Code Die Color 21 21 21 21 24 24 24 24 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 50 54 54 54 54 62 62 62 62 62 RED RED RED RED BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW
E
Color-Keyed
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG 2/0 AWG
3/0 AWG 4/0 AWG
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E13
Compression

One Hole Lugs - 45 Standard Barrel 600V to 35KV (continued)
Wire Size Cat. No. Code 250 kcmil Flex 250 Navy Bolt Size b j c d d j c d e B .65 .88 .93 1.25 1.25 .88 .93 1.25 1.58 C 1.13 1.13 1.13 1.13 1.25 1.25 1.25 1.25 1.25
Dimensions (in.) D E .14 .14 .14 .14 .15 .15 .15 .15 .15 .77 .77 .77 .77 .85 .85 .85 .85 .85
F b c c d d c c d e
Die Code Die Color 62 62 62 62 66 66 66 66 66 YELLOW YELLOW YELLOW YELLOW WHITE WHITE WHITE WHITE WHITE
E
Color-Keyed
54172UF 54173UF 54174UF 54113UF 58168UF 54178UF 54179UF 54114UF 54181UF
250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189 300 kcmil 300 Navy
58171UF 256-30695-112UF 54115UF 54183UF 58174UF 54116UF 54185UF 256-30695-1403UF 58177UF 54118UF 54187UF 58180UF 54120UF 54122UF 256-30695-840UF 58182UF 54123UF 58184UF 54124UF 54126UF 54128UF 800 kcmil 900 kcmil 1000 kcmil 750 kcmil 600 kcmil 700 kcmil 500 kcmil 400 kcmil
300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil 350 kcmil 350 Navy 350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201 400 Navy 400 Weld 925/24 = 373 kcmil 500 Navy 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253
d c d e d d e c d d e e e e
1.25 1.25 1.25 1.58 1.25 1.25 1.58 1.31 1.25 1.25 1.58 1.58 1.58 1.58 1.69 1.58 1.58 1.58 1.58 1.58 1.58
1.36 1.36 1.36 1.36 1.61 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.84 1.81 1.81 1.94 1.94 2.01 2.17 2.27
.18 .18 .18 .18 .22 .17 .17 .22 .22 .22 .22 .24 .24 .23 .28 .28 .27 .27 .27 .31 .30
.93 .93 .93 .93 1.09 .96 .96 1.04 1.04 1.10 1.10 1.20 1.20 1.26 1.25 1.25 1.33 1.33 1.38 1.50 1.55
d d d e d d e e d d e d d d m e e e e e e
71 71 71 71 76 76 76 80 80 87 87 94 94 99 99 99 106 106 107 115 125
RED RED RED RED BLUE BLUE BLUE N/A N/A BROWN BROWN GREEN GREEN PINK PINK PINK BLACK BLACK ORANGE YELLOW N/A
1325/24 = 535 kcmil 427/.0342
d e e
1600/24 = 646 kcmil 800 Navy 1925/24 = 777 kcmil 1000 Navy
e e e e

E C 45 3 Bolt size F B D
E14
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Compression

One Hole Lugs - 90 Standard Barrel 600V to 35KV
Wire Size Cat. No. 54104UB 54130UB 54131UB 54132UB 54134UB 54105UB 54135UB 54136UB 54138UB 54106UB 54139UB 54140UB 256-30695-264UB 54107UB 54142UB 54143UB 54145UB 54108UB 54147UB 54148UB 54150UB 54152UB 54153UB 54109UB 54155UB 54157UB 54158UB 54110UB 54160UB 54162UB 54163UB 54111UB 54165UB 54167UB 54168UB 54112UB 54170UB 58161UB 58162UB 58163UB 58165UB 58166UB Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
90 3 C
Code #8 AWG
Flex 23 Navy #8 Weld 37/24 = 14.9 kcmil 30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029 60 Navy 125/24 = 50.4 kcmil #4 Weld 75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155, 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183
Bolt Size #10 b j c #10 b j c #10 b j c d b j c d b j c d b j c d b j c d b j c d b j c d b j c d e
B .50 .61 .64 .64 .53 .53 .67 .67 .60 .60 .66 .66 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .87 .93 1.25 .78 .88 .93 1.25 1.58
C .39 .45 .56 .56 .44 .44 .60 .60 .55 .55 .61 .61 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .83 .83 .83 .83 .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25
Dimensions (in.) D .08 .07 .05 .05 .07 .07 .07 .07 .09 .09 .07 .07 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .15 .15 .15 .15
E .25 .25 .25 .25 .31 .31 .31 .31 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .63 .70 .70 .70 .70 .79 .79 .79 .79 .79
F r b s s r r j j b b j j d b c c d b c c d b c c d b c c d b c c d b c c d c c c d e
Die Code Die Color 21 21 21 21 24 24 24 24 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 50 54 54 54 54 62 62 62 62 62 RED RED RED RED BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW
E
Color-Keyed
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
B D
E Bolt Size F
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E15
Compression

One Hole Lugs - 90 Standard Barrel 600V to 35KV (continued)
Wire Size Cat. No. Code 250 kcmil Flex 250 Navy Bolt Size b j c d d j c d e d c d e d d e c d d e e e e 1325/24 = 535 kcmil 427/.0342 750 kcmil 1600/24 = 646 kcmil 800 kcmil 900 kcmil 1000 kcmil 800 Navy 1925/24 = 777 kcmil 1000 Navy d e e e e e e B .65 .88 .93 1.25 1.25 .88 .93 1.25 1.58 1.25 1.25 1.25 1.58 1.25 1.25 1.58 1.31 1.25 1.25 1.58 1.58 1.58 1.58 1.69 1.58 1.58 1.58 1.58 1.58 1.58 C 1.13 1.13 1.13 1.13 1.25 1.25 1.25 1.25 1.25 1.36 1.36 1.36 1.36 1.61 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.84 1.81 1.81 1.94 1.94 2.01 2.17 2.27
Dimensions (in.) D E .14 .14 .14 .14 .15 .15 .15 .15 .15 .18 .18 .18 .18 .22 .17 .17 .22 .22 .22 .22 .24 .24 .23 .28 .28 .27 .27 .27 .31 .30 .77 .77 .77 .77 .85 .85 .85 .85 .85 .93 .93 .93 .93 1.09 .96 .96 1.04 1.04 1.10 1.10 1.20 1.20 1.26 1.25 1.25 1.33 1.33 1.38 1.50 1.55
F b c c d d c c d e d d d e d d e e d d e e e e m e e e e e e
Die Code Die Color 62 62 62 62 66 66 66 66 66 71 71 71 71 76 76 76 80 80 87 87 94 94 99 99 99 106 106 107 115 125 YELLOW YELLOW YELLOW YELLOW WHITE WHITE WHITE WHITE WHITE RED RED RED RED BLUE BLUE BLUE N/A N/A BROWN BROWN GREEN GREEN PINK PINK PINK BLACK BLACK ORANGE YELLOW N/A
E
Color-Keyed
54172UB 54173UB 54174UB 54113UB 58168UB 54178UB 54179UB 54114UB 54181UB 58171UB 256-30695-112UB 54115UB 54183UB 58174UB 54116UB 54185UB 256-30695-1403UB 58177UB 54118UB 54187UB 58180UB 54120UB 54122UB 256-30695-840UB 58182UB 54123UB 58184UB 54124UB 54126UB 54128UB
250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189 300 kcmil 300 Navy
300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil 350 kcmil 350 Navy 350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201 400 kcmil 400 Navy 400 Weld, 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil 500 Navy 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253 600 kcmil 700 kcmil
90 3 C B D E F
E16
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Compression

Two Hole Lugs - Standard Barrel 600V to 35KV
Wire Size Cat. No. 256-30695-1302 54204 256-31426-33* 256-31426-33PH 542040410 542040416 256-30695-1094 256-30695-251 256-30695-1070 256-30695-1153 256-30695-1183 54205 256-30695-1095 256-30695-252 256-30695-372 256-30695-913 256-30695-253 54206 256-30695-1184 256-30695-255 54207 256-30695-1355 256-30695-1185 256-30695-257 256-30695-1049 54208 256-30695-1233 256-30695-1236 256-30695-329 54255 256-30695-1234 54209 256-30695-1265 256-30695-886 256-30695-1175 54261 256-30695-832 54210 54260 54266 54211 54265 Code #14-10 AWG Flex Bolt Size c #10 #10 #10 b b b c #12 #10 #10 b b b b b c b j c b b b c d b j c b j j c c d b j j c d j c d A 2.48 1.88 1.88 1.88 2.01 2.38 2.50 2.50 1.81 1.98 1.98 1.98 2.13 2.38 2.13 2.38 2.58 2.03 2.31 2.56 2.13 2.15 2.38 2.67 3.75 2.13 2.69 2.75 2.75 2.56 2.75 2.88 3.50 3.78 2.45 2.70 2.88 2.93 3.83 2.88 2.94 3.94 B 1.81 1.18 1.18 1.18 1.31 1.68 1.81 1.81 1.19 1.28 1.19 1.28 1.31 1.63 1.43 1.75 1.81 1.28 1.63 1.81 1.28 1.31 1.53 1.81 2.88 1.28 1.62 1.81 1.81 1.56 1.78 1.93 2.57 2.83 1.44 1.63 1.81 1.93 2.81 1.75 1.81 2.81
Dimensions (in.) C D E .56 .42 .41 .41 .42 .42 .56 .56 .44 .44 .44 .44 .43 .55 .43 .43 .55 .52 .52 .59 .59 .59 .59 .60 .75 .68 .69 .68 .75 .75 .75 .75 .75 .75 .83 .83 .81 .83 .83 .94 .94 .94 .04 .08 .06 .06 .08 .08 .05 .05 .11 .08 .08 .08 .08 .08 .08 .08 .08 .10 .10 .09 .11 .13 .11 .1 .09 .11 .13 .11 .14 .14 .14 .13 .14 .13 .14 .14 .14 .13 .14 .14 .14 .14 .22 .26 .26 .26 .26 .26 .26 .26 .30 .30 .30 .30 .30 .30 .30 .30 .30 .37 .37 .37 .41 .41 .41 .41 .41 .47 .47 .47 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57 .63 .63 .63
F c b r r b b b c b b r b b b b b c b j c b b b c j b X c c c 1 3 c c d b 1 3 c c c 3 c d
1
G 1 e e e e 1 f 1 d-e d e-f e f 1 f 1 1 e 1 1 e f 1 1 1f e 1 1 f g 1 1 1f 1f f g 1 1 1f 1 1 1f
Die Code Die Color ERG2002 21 21 21 21 21 21 21 24 24 24 24 24 24 24 24 24 29 29 29 33 33 33 33 33 37 37 37 42 42 42 42 42 42 45 45 45 45 45 50 50 50 YELLOW RED RED RED RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE BLUE BLUE BLUE GREY GREY GREY BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE
E
Color-Keyed
8 AWG
23 Navy #8 Weld 37/24 = 14.9 kcmil
#6 AWG
30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014
#4 AWG
40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 60 Navy 125/24 = 50.4 kcmil #4 Weld 75 Navy 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
125 Navy 1/0 Weld 275/24 = 111 kcmil 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227, 427/.0177
3/0 AWG
Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111 *Blind End
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E17
Compression

Two Hole Lugs - Standard Barrel 600V to 35KV (continued)
Material: High Conductivity Wrought Copper Finish: Electro Tin Plate Wire Size Cat. No. Code Flex 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 250 Navy 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286, 637/.018 300 kcmil 300 Navy Bolt Size c d b b j c d c c c d c d b j c d c c 400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil 600 kcmil 500 Navy 1100/24 = 444 kcmil c d c c d d c d c c c d d c d c d c d c e d A 3.18 4.25 3.06 3.06 3.18 3.28 4.19 3.25 4.25 3.13 3.94 3.45 4.45 3.40 4.18 3.51 4.60 3.93 3.88 4.35 5.06 4.09 3.96 5.07 4.06 4.13 5.23 4.05 4.30 4.30 5.18 5.23 5.10 5.32 4.78 5.50 4.65 5.59 4.60 5.00 5.45 B 1.93 3.00 1.44 1.81 1.93 1.93 2.81 1.69 2.80 1.88 2.81 1.93 3.00 1.81 2.63 1.93 3.00 1.93 1.93 2.25 3.00 2.06 1.93 3.00 2.31 1.93 3.00 2.11 2.06 2.06 3.00 3.00 2.80 3.00 2.28 3.00 2.06 3.00 2.06 2.63 3.00 C 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.25 1.25 1.25 .94 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.61 1.61 1.61 1.61 1.61 1.63 1.75 1.75 1.78 1.80 1.80 1.84 1.80 1.94 1.94 2.01 2.01 2.18 2.18 2.12 2.18 2.27 Dimensions (in.) D E .14 .14 .16 .14 .14 .14 .18 .15 .15 .16 .14 .15 .15 .18 .18 .18 .18 .17 .17 .22 .22 .22 .22 .22 .22 .24 .24 .24 .28 .28 .23 .28 .27 .27 .27 .27 .31 .31 .31 .31 .30 .70 .70 .70 .70 .70 .77 .77 .79 .79 .79 .79 .85 .85 .93 .93 .93 .93 .96 .96 1.04 1.04 1.04 1.10 1.10 1.10 1.20 1.20 1.25 1.25 1.25 1.25 1.25 1.33 1.33 1.38 1.38 1.50 1.50 1.50 1.50 1.55
F c d c c c c d c c c d c d c c c d c c e d d c d d c d d d d d d c d k d d d d l d
G 1 1f e f 1 1 1f g 1 g 1f 1 1f f 1f 1 1f 1 1h 1 1f 1 1 1f 1b 1 1f 1 1 1 1f 1f 1 1f 1a 1f 1 1f 1 1d 1f
Die Code Die Color 54 54 54 54 54 62 62 62 62 62 62 66 66 71 71 71 71 76 76 80 80 80 87 87 87 94 94 99 99 99 99 99 106 106 106 106 115 115 115 115 125 PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE N/A N/A N/A BROWN BROWN BROWN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK YELLOW YELLOW YELLOW YELLOW N/A
E
Color-Keyed
54212 54270 256-30695-1247 256-30695-331 256-30695-1261 54213 54275 256-30695-345 256-30695-399 256-30695-452 58265 54214 54280 256-30695-332 256-30695-1240 54215 54282 54216 54283 256-30695-439 58277 256-30695-839 54218 54286 256-30695-188 54220 54289 256-30695-1406 256-30695-842 256-30695-898 54291 58281 256-30695-237 54223 256-30695-1376 54224 256-30695-694 54226 256-30695-846 256-30695-844 54228
4/0 AWG
250 kcmil
350 kcmil
350 Navy
400 kcmil
700 kcmil
1325/24 = 535 kcmil
750 kcmil
800 kcmil 900 kcmil 1925/24 = 777 kcmil
1000 kcmil
1000 Navy

E18
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Compression

Two Hole Lugs - 45 Standard Barrel 600V to 35 KV
Wire Size Cat. No. 256-31426-9 54204UF 256-30695-1183UF 54205UF 54205UF0416 54206UF 54207UF 256-30695-257UF 54208UF Code #14-10 AWG #8 AWG 23 Navy #8 Weld 37/24 = 14.9 kcmil 30 Navy, #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 60 Navy, #4 Weld 125/24 = 50.4 kcmil 75 Navy 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy, 1/0 Weld 275/24 = 111 kcmil 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 250 Navy 4/0 Weld 550/24 = 222 kcmil 133/.0399, 259/.0286 637/.018 Flex Bolt Size #10 #10 #10 b b b b c b B 1.22 1.18 1.19 1.28 1.56 1.28 1.28 1.81 1.28 C .37 .42 .44 .44 .43 .52 .59 .60 .68
Dimensions (in.) D E .05 .08 .08 .08 .08 .10 .11 .1? .11 .2.00 .26 .30 .30 .30 .37 .41 .41 .47
F b b r b b b b c b
G e e e-f e 1 e e 1 e
Die Code Die Color N/A 21 24 24 24 29 33 33 37 N/A
E
Color-Keyed
RED BLUE BLUE BLUE GREY BROWN BROWN GREEN
#6 AWG
#4 AWG #2 AWG
#1 AWG
54209UF 54209UF0412 54261UF 54210UF 54260UF 54266UF 54211UF 54265UF
1/0 AWG
c b j c d j c d
1.93 1.55 1.63 1.93 2.81 1.75 1.81 2.81
.75 .75 .83 .83 .83 .94 .94 .94
.13 .13 .14 .13 .14 .14 .14 .14
.52 .52 .57 .57 .57 .63 .63 .63
c b
1 3 c c
1 f g 1 1f 1 1 1f
42 42 45 45 45 50 50 50
PINK PINK BLACK BLACK BLACK ORANGE ORANGE ORANGE
2/0 AWG
3/0 AWG
1 3 c d
54212UF 54270UF 54213UF 54275UF 256-30695-399UF 58265UF
4/0 AWG
c d c d c d
1.93 3.00 1.93 2.81 2.80 2.81
1.03 1.03 1.13 1.13 1.25 .94
.14 .14 .14 .18 .15 .14
.70 .70 .77 .77 .79 .79
c d c d c d
1 1f 1 1f 1 1f
54 54 62 62 62 62
PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW
250 kcmil
45 3
Bolt Size
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E19
Compression

Two Hole Lugs - 45 Standard Barrel 600V to 35 KV (continued)
Wire Size Cat. No. Code 300 kcmil 350 kcmil 400 kcmil 400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil 600 kcmil 700 kcmil 750 kcmil 800 kcmil 900 kcmil 1000 kcmil 1925/24 = 777 kcmil 1000 Navy 500 Navy 1100/24 = 444 kcmil 1325/24 = 535 kcmil Flex 300 Navy 350 Navy Bolt Size c d c d c c d c d c d d d c d d d d B 1.93 3.00 1.93 3.00 1.93 1.93 3.00 1.93 3.00 1.93 3.00 3.00 3.00 2.80 3.00 3.00 3.00 3.00 C 1.25 1.25 1.36 1.36 1.41 1.41 1.61 1.61 1.61 1.75 1.75 1.84 1.8 1.94 1.94 2.01 2.18 2.27
Dimensions (in.) D E .15 .15 .18 .18 .17 .17 .22 .22 .22 .24 .24 .23 .28 .27 .27 .27 .31 .30 .85 .85 .93 .93 .96 .96 1.04 1.10 1.10 1.20 1.20 1.25 1.25 1.33 1.33 1.38 1.50 1.55
F c d c d c c d c d c d d d c d d d d
G 1 1f 1 1f 1 1h 1f 1 1f 1 1f 1f 1f 1 1f 1f 1f 1f
Die Code Die Color 66 66 71 71 76 76 80 87 87 94 94 99 99 106 106 106 115 125 WHITE WHITE RED RED BLUE BLUE N/A BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK BLACK YELLOW N/A
E
Color-Keyed
54214UF 54280UF 54215UF 54282UF 54216UF 54283UF 58277UF 54218UF 54286UF 54220UF 54289UF 54291UF 58281UF 256-30695-237UF 54223UF 54224UF 54226UF 54228UF
45 3
Bolt Size
E20
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Compression

Two Hole Lugs - 90 Standard Barrel 600V to 35KV Applications
Wire Size Cat. No. 256-31426-141 256-31426-6SPH 256-31426-6 256-31426-6S 256-30695-1409 54204UB 256-31426-33UB* 256-31426-33UBPH 256-30695-1411 256-30695-1183B 256-30695-1356 256-30695-1014B 54205UB 256-30695-252UB 54206UB Code #14-10 AWG Flex Bolt Size #10 #10 #10 #10 23 Navy, #8 Weld 37/24 = 14.9 kcmil #10 #10 #10 #10 #10 #10 #10 b b b b B 1.25 1.30 1.30 1.30 1.19 1.25 1.19 1.19 1.19 1.19 1.19 1.50 1.28 1.56 1.28 C .37 .37 .37 .37 .41 .42 .41 .41 .44 .44 .43 .44 .44 .43 .52
Dimensions (in.) D E .07 .07 .07 .07 .06 .08 .06 .06 .08 .08 .08 .08 .08 .08 .10 .20 .20 .20 .20 .26 .26 .26 .26 .30 .30 .30 .30 .30 .30 .37
F r r r r r b r r r r r b b b b
G e e-f e e-f e-f e e-f e-f e-f e-f e 1 e 1 e
Die Code Die Color ERG2002 ERG2002 ERG2002 ERG2002 21 21 21 21 24 24 24 24 24 24 29 YELLOW YELLOW YELLOW YELLOW RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE GREY
E
Color-Keyed
#8 AWG
#6 AWG
30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 60 Navy #4 Weld 125/24 = 50.4 kcmil 75 Navy 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, 133/.0223 100 Navy, #1 Weld 225/24 = 90.8 kcmil, 133/.0254 225/24 = 90.8 kcmil, 133/.0254 125 Navy, 1/0 Weld 275/24 = 111 kcmil 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227, 427/.0177 200 Navy, 3/0 Weld 450/24 = 182 kcmil, 703/.0154 250 Navy 4/0 Weld, 550/24 = 222 kcmil 133/.0399, 259/.0286, 637/.018
#4 AWG
54207UB
#2 AWG
1.28
.59
.11
.41
33
BROWN
54208UB
#1 AWG
1.28 1.93 1.55 1.63 1.93 2.81 1.75 1.81 2.81 1.93 3.00 1.93 2.81 2.80 2.81
.68 .75 .75 .83 .83 .83 .94 .94 .94 1.03 1.03 1.13 1.13 1.25 .94
.11 .13 .13 .14 .13 .14 .14 .14 .14 .14 .14 .14 .18 .15 .14
.47 .52 .52 .57 .57 .57 .63 .63 .63 .70 .70 .77 .77 .79 .79
37 42 42 45 45 45 50 50 50 54 54 62 62 62 62
GREEN PINK PINK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW
54209UB 54209UB0412 54261UB 54210UB 54260UB 54266UB 54211UB 54265UB 54212UB 54270UB 54213UB 54275UB 256-30695-399UB 58265UB
1/0 AWG
c b j c d j c d c d c d c d
c b X c c X c d c d c d c d
1 f g 1 1f 1 1 1f 1 1f 1 1f 1 1f
2/0 AWG
3/0 AWG 4/0 AWG 250 kcmil
Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111 *Blind End
90 3 C B D
E Bolt Size
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E21
Compression

Two Hole Lugs - 90 Standard Barrel 600V to 35KV Applications (continued)
E
Wire Size
Color-Keyed
Cat. No. 54214UB 54280UB 54215UB 54282UB 54216UB 54283UB 58277UB 54218UB 54286UB 256-30695-1221B 54220UB 54289UB 54291UB 58281UB 54223UB 54224UB 54226UB 54228UB
Code 300 kcmil 350 kcmil 400 kcmil
Flex 300 Navy 350 Navy
Bolt Size c d c d c c
B 1.93 3.00 1.93 3.00 1.93 1.93 3.00 1.93 3.00 1.93 3.00 3.00 3.00 3.00 3.00 3.00 3.00
C 1.25 1.25 1.36 1.36 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.84 1.80 1.94 2.01 2.18 2.27
Dimensions (in.) D E .15 .15 .18 .18 .17 .17 .22 .22 .22 .22 .24 .24 .23 .28 .27 .27 .31 .30 .85 .85 .93 .93 .96 .96 1.04 1.10 1.10 1.10 1.20 1.20 1.25 1.25 1.33 1.38 1.50 1.55
F c d c d c c d c d c c d d d d d d d
G 1 1f 1 1f 1 1h 1f 1 1f 1 1 1f 1f 1f 1f 1f 1f 1f
Die Code Die Color 66 66 71 71 76 76 80 87 87 87 94 94 99 99 106 106 115 125 WHITE WHITE RED RED BLUE BLUE N/A BROWN BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK YELLOW N/A
400 Weld, 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil 500 Navy
d c d c c d d d d d
600 kcmil 700 kcmil 750 kcmil 800 kcmil 900 kcmil 1000 kcmil
1100/24 = 444 kcmil 1325/24 = 535 kcmil
1925/24 = 777 kcmil 1000 Navy
d d
90 3 C B D
E Bolt Size
E22
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Compression

Two-Way Splice Connectors - Standard Barrel 600V to 35KV
Material: High Conductivity Wrought Copper Finish: Electro Tin Plate Two-way connectors provide high pullout values, are easy to insulate, and provide a low resistance connection of high quality and low installed cost.
E
Color-Keyed
Die Color RED BLUE GREY BROWN GREEN PINK BLACK ORANGE ORANGE PURPLE YELLOW YELLOW WHITE RED BLUE BROWN BROWN GREEN PINK PINK BLACK N/A N/A
Wire Size Cat. No. 54504 54505 54506 54507 54508 54509 54510 54511 53962 54512 54513 53964 54514 54515 54516 53968 54518 54520 54522-TB 53969 54523-TB 54528 54530 750 kcmil 1000 kcmil 1250 kcmil 500 kcmil 600 kcmil 700 kcmil 1325/24 = 535 kcmil, 427/.0342 300 kcmil 350 kcmil 400 kcmil 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253 4/0 AWG 250 kcmil 550/24 = 222 kcmil, 4/0 Weld, 133/.0399, 259/.0286, 637/.0183 Code #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG Flex 37/24 = 14.9 kcmil, #8 Weld 61/24 = 24.6 kcmil, #6 Weld, 133/.014 91/24 = 36.7 kcmil, 133/.0177, 49/.029 125/24 = 50.4 kcmil, #4 Weld 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld, 133/.0223 225/24 = 90.8 kcmil, #1 Weld, 133/.0254 275/24 = 111 kcmil, 1/0 Weld, 427/.0155, 133/.0282 325/24 = 131kcmil, 2/0 Weld, 133/.0316, 259/.0227, 427/.0177 375/24 = 179 kcmil, 133/.0355, 259/.0255, 427/.0199 450/24 = 182 kcmil, 3/0 Weld, 703/.0154
Dimensions (in.) A E 1.00 1.00 1.00 1.25 1.50 1.63 1.75 1.75 1.81 1.88 2.25 2.13 2.13 2.25 2.75 3.00 2.75 3.00 3.25 3.00 3.00 3.63 4.13 .27 .30 .37 .41 .47 .52 .57 .63 .70 .70 .77 .79 .83 .90 .93 1.13 1.11 1.18 1.23 1.24 1.30 1.50 1.67
Die Code 21 24 29 33 37 42 45 50 50 54 62 62 66 71 76 87 87 94 99 99 106 125 140

E
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E23
Compression

Narrow Tongue Lugs - Standard Barrel 600V Applications
Wire Size
E
Color-Keyed
Cat. No. 55112 55116 55122 55130 55136 55142 55148 55156 55162 55165 256-30695-1340 55171 54879NT 256-30695-1266 55178 58825NT 58825NT0828
Code #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 750 kcmil 750 kcmil 750 kcmil 900 kcmil 900 kcmil
Flex 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld 225/24 = 90.8 kcmil 275/24 = 111 kcmil, 1/0 Weld 325/24 = 131 kcmil, 2/0 Weld 450/24 = 182 kcmil 550/24 = 222 kcmil, 4/0 Weld
Bolt Hole b b b b b b b b b d c
Fig. # 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2
A 1.38 1.50 1.88 1.88 2.25 2.37 2.45 2.85 2.71 3.13 3.10 3.58 5.00 3.71 3.71 5.00 5.75
B .56 .56 .94 .94 1.14 1.14 1.14 1.14 1.20 1.39 1.27 1.39 2.02 1.58 1.70 2.13 2.88
Dimensions (in.) C D E .50 .50 .55 .64 .64 .78 .78 .98 .98 1.09 .98 1.20 1.66 1.49 1.49 1.66 1.66 .09 .09 .11 .13 .13 .13 .14 .14 .19 .18 .18 .22 .27 .27 .27 .31 .31 .37 .41 .47 .52 .57 .63 .70 .77 .85 .93 .93 1.10 1.33 1.33 1.33 1.50 1.50
F b b b b b b b b j d d d d f f d d
Die Code Die Color 29 33 37 42 45 50 54 62 66 71 71 87 GREY BROWN GREEN PIN BLACK ORANGE PURPLE YELLOW WHITE RED RED BROWN BLACK BLACK BLACK YELLOW YELLOW
925/24 = 373 kcmil 1325/24 = 535 kcmil 1925/24 = 777 kcmil
d c d e c d
106 106 106 115 115
1 1f

A
D C
F Figure 1
A B D C
F G Figure 2
E24
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Compression

One-Hole Lugs - Long Barrel 600V to 35KV
oles Peep h ble. availa Add H uffix -P s
Cat. No. 54929BE 54930BE 54904BE 54905BE 54908BE 54906BE 54933BE 54942BE 54945BE 54947BE 54946BE 54949BE 54909BE 54950BE 54910BE 54951BE 54965BE 256-30695-1252 256-30695-1253 54970BE 54913BE 54914BE 54915BE 54916BE 54917BE 54918BE 54919BE 54921BE 54920BE 54922BE 54923BE 58984BE 58926BE 54928BE 256-30695-918
Code #8 AWG #6 AWG #4 AWG #2-3 AWG #1 AWG
Wire Size Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil
Bolt Size #10 b #10 b #10 b #10 j #10 j #10 j c d c d d b c d d d d d e d e d e d e e e e g

F
A 1.65 1.65 1.65 1.65 1.70 1.70 1.88 2.03 1.95 2.18 1.95 2.18 2.23 2.55 2.28 2.60 2.70 2.35 2.95 2.95 3.15 3.50 3.68 3.75 4.03 4.25 4.57 4.10 4.39 4.40 4.72 4.73 5.23 5.24 5.42
B .65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 .65 1.25 1.25 1.25 1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.82
Dimensions (in.) C D .42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13 1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37 .08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .310 .30 .30
E .26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77 .85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55
F b b b b b b b c b c b c c d c d d b c d d d d d e d e d e d e e e e g
Die Code Die Color 21 21 24 24 29 29 33 33 37 37 42 42 42 42 45 45 50 54 54 54 62 66 71 76 76 87 87 94 94 106 106 106 115 125 125 RED RED BLUE BLUE GREY GREY BROWN BROWN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE PURPLE PURPLE PURPLE YELLOW WHITE RED BLUE BLUE BROWN BROWN GREEN GREEN BLACK BLACK BLACK YELLOW N/A N/A
E
Color-Keyed
1/0 AWG
225/24 = 90.8 kcmil
2/0 AWG 3/0 AWG 4/0 AWG
275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil
250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil
900 kcmil 1000 kcmil
1925/24 = 777 kcmil
B C E D
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E25
Compression

One Hole Lugs - 45 Long Barrel 600V to 35KV
Wire Size
E
Color-Keyed
Cat. No. 54929BEUF 54930BEUF 54904BEUF 54905BEUF 54908BEUF 54906BEUF 54933BEUF 54942BEUF 54945BEUF 54947BEUF 54946BEUF 54949BEUF 54909BEUF 54950BEUF 54910BEUF 54951BEUF 54965BEUF 54970BEUF04 54970BEUF06 54970BEUF 54913BEUF 54914BEUF 54915BEUF 54916BEUF 54917BEUF 54918BEUF 54919BEUF 54921BEUF 54920BEUF 54922BEUF 54923BEUF 58984BEUF 58926BEUF 54928BEUF 54928BEUF12
Code #8 AWG #6 AWG #4 AWG #2-3 AWG #1 AWG
Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil
Bolt Size #10 b #10 b #10 b #10 j #10 j #10 j c d c d d b c d d d d d e d e d e d e e e e g
B .65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 1.00 1.13 1.25 1.25 1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.83
C .42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13 1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37
Dimensions (in.) D .08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .31 .30 .30
E .26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77 .85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55
F b b b b b b b c b c b c c d 3/8 d d b c d d d d d e d e d e d e e e e g
1/0 AWG
225/24 = 90.8 kcmil
2/0 AWG 3/0 AWG 4/0 AWG
275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil
250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil
1925/24 = 777 kcmil

E C 45 3 Bolt size B F D
E26
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Compression

One Hole Lugs - 90 Long Barrel 600V to 35KV
Wire Size Cat. No. 54929BEUB 54930BEUB 54904BEUB 54905BEUB 54908BEUB 54906BEUB 54933BEUB 54942BEUB 54945BEUB 54947BEUB 54946BEUB 54949BEUB 54909BEUB 54950BEUB 54910BEUB 54951BEUB 54965BEUB 54970BEUB04 54970BEUB06 54970BEUB 54913BEUB 54914BEUB 54915BEUB 54916BEUB 54917BEUB 54918BEUB 54919BEUB 54921BEUB 54920BEUB 54922BEUB 54923BEUB 58984BEUB 58926BEUB 54928BEUB 54928BEUB12 900 kcmil 1000 kcmil Code #8 AWG #6 AWG #4 AWG #2-3 AWG #1 AWG Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil Bolt Size #10 b #10 b #10 b #10 j #10 j #10 j c d c d d b c d d d d d e d e d e d e e e e g B .65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 1.00 1.13 1.25 1.25 1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.83 C .42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13 1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37
Dimensions (in.) D .08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .31 .30 .30
E .26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77 .85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55
F b b b b b b b c b c b c c d c d d b c d d d d d e d e d e d e e e e g
E
Color-Keyed
1/0 AWG
225/24 = 90.8 kcmil
2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil
275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil
90 3
B D
E Bolt Size
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E27
Compression

Two Hole Lugs - Long Barrel 600V to 35KV
oles Peep h ble. a avail Add -PH suffix
Wire Size
E
Color-Keyed
Cat. No. 256-31426-3 256-31426-3SPH 256-30695-1298 256-30695-1730 54850BE 54851BE 256-30695-1157 54852BE 256-30695-1014 256-30695-1225 256-30695-1158 256-30695-868 54854BE 256-30695-1246 256-30695-1015 256-30695-1337 256-30695-1159 256-30695-733 256-30695-1016 54855BE 256-30695-1300 54856BE 54810BE 256-30695-1160 256-30695-869 54811BE 54809BE 54812BE 54858BE 256-30695-1161 54857BE 256-30695-1018 256-30695-1018P 54859BE 54813BE 54860BE 256-30695-1162P 256-30695-1162 256-30695-593
Code #14-10 AWG #14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG
Flex
Bolt Size #10 #10 b b
A 2.00 2.00 1.89 1.98 2.19 2.31 3.00 2.28 2.63 2.43 2.93 4.18 2.31 2.31 2.88 2.75 3.13 4.18 3.06 2.43 2.63 2.78 3.80 3.08 4.02 4.28 2.88 2.75 2.97 3.30 4.43 3.63 3.63 2.63 2.71 2.97 3.25 3.23 4.33
B 1.25 1.25 1.22 1.31 1.89 1.29 2.10 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 2.88 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 1.93 3.00
Dimensions (in.) C D E .37 .37 .50 .50 .42 .47 .56 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .75 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .75 .07 .07 .05 .05 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .09 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .20 .20 .20 .20 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .52
F b r b b b b c b b b c d b b c X c d c b b c c c e d b b c c d c c b b c c c e
H e e-f e e-f e f 1 e 1 f 1 1f e f 1 1 1 1f 1 e f f 1f 1 1f 1f e f g 1 1f 1 1 e f g 1 1 1f
Die Code Die Color ERG2002 ERG2002 ERG2002 ERG2002 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 42 YELLOW YELLOW YELLOW YELLOW RED RED RED BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK PINK
37/24 = 14.9 kcmil #8 Weld
b b c b b b c d b b b j c d b b b j c c d d b b j c d b b b b d c c d
F
61/24 = 24.6 kcmil #6 Weld
91/24 = 36.7 kcmil #4 Weld
125/24 = 50.4 kcmil
150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, #2 Weld
225/24 = 90.8 kcmil
B C E
D A
E28
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Compression

Two Hole Lugs - Long Barrel 600V to 35KV (continued)
Cat. No. 54814BE 256-30695-1299 256-30695-1116 256-30695-1116P 54862BE 54815BE 54816BE 54864BE 54817BE 54818BE 256-30695-1117 256-30695-1117P 54866BE 256-30695-1245 256-30695-1245P 54868BE 54819BE 54870BE 54820BE 256-30695-1118 256-30695-1118P 54872BE 54822BE 54821BE 54874BE 54823BE 256-30695-1119 256-30695-1119P 54876BE 54824BE 54878BE 256-30695-1222 256-30695-1222P 54880BE 58884BE 58826BE 54826BE 54882BE 54888BE
Code 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 750 kcmil 750 kcmil 750 kcmil
Wire Size Flex
Bolt Size b b c c d b c d b c c c d c c d c d b c c d b c d b c c d c d c c d d d c d d
A 2.62 2.69 3.19 3.19 4.20 2.89 3.25 4.48 3.15 4.38 3.35 3.50 4.70 3.83 3.83 4.92 5.04 5.23 4.29 4.33 4.33 5.40 4.38 4.43 5.51 4.93 5.00 5.00 6.00 5.70 5.83 5.25 5.25 6.20 6.16 6.74 6.49 6.66 7.88
B 1.25 1.31 1.81 1.81 2.81 1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00 3.00
Dimensions (in.) D E .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30 .35 .57 .57 .57 .57 .57 .63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55 1.67
F b b c c d b c d b c c c d c c d c d b c c d b c d b c c d c d d d d d d c c e
H e f 1 1 1f f 1 1f f f 1 1 1f 1 1 1f 1 1f f 1 1 1f f 1 1f f 1 1 1f 1 1f 1 1 1f 1f 1f 1 1f 1f
Die Code Die Color 45 45 45 45 45 50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125 140 BLACK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A N/A
E
Color-Keyed
275/24 = 111 kcmil 1/0 Weld
.83 .81 .83 .83 .83 .92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27 2.42
325/24 = 131 kcmil
450/24 = 182 kcmil 3/0 Weld
550/24 = 222 kcmil, 4/0 Weld 250
650/24 = 262 kcmil
775/24 = 313 kcmil
925/24 = 373 kcmil
900 kcmil 1000 kcmil 1000 kcmil 1250 kcmil
1925/24 = 777 kcmil
F B C E
D A
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E29
Compression

Two Hole Lugs - 45 Long Barrel 600V to 35 KV
Wire Size
E
Color-Keyed
Cat. No. 256-31426-3SPHUF 256-30695-1298UF 256-30695-1055UF 54850BEUF 54851BEUF 54851BEUF0612 54852BEUF 54852BEUF0416 54852BEUF0412 54852BEUF0616 54852BEUF0828 54854BEUF 54854BEUF0412 54854BEUF0416 54854BEUF0516 54854BEUF0616 54854BEUF0828 54855BEUF0416 54855BEUF 54855BEUF0412 54856BEUF 54810BEUF 54810BEUF0616 54811BEUF 54809BEUF 54812BEUF 54858BEUF 54857BEUF0616 54857BEUF 54859BEUF0416 54859BEUF0416PH 54859BEUF 54813BEUF 54860BEUF 54860BEUF0616 54860BEUF0616PH 54860BEUF0828 54814BEUF 54814BEUF0412 54862BEUF0616 54865BEUF0616PH 54862BEUF
Code #14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG
Flex
Bolt Size #10 b b
B 1.25 1.22 1.31 1.89 1.29 1.42 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 1.93 3.00 1.25 1.31 1.81 1.81 2.81
C .37 .50 .50 .42 .47 .47 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .75 .83 .81 .83 .83 .83
Dimensions (in.) D E .07 .05 .13 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .20 .20 .36 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57
F r b b b b c b b b c d b b c X c d c b b c c c d b b c c d c c b b c c c e b b c c d
G e-f e e-f e f f e 1 f 1 1f e f 1 1 1 1f 1 e f f 1f 1 1f e f g 1 1f 1 1 e f g 1 1 1f e f 1 1 1f
Die Code Die Color ERG2002 YELLOW ERG2002 YELLOW ERG2002 YELLOW 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 42 45 45 45 45 45 RED RED RED BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK
37/24 = 14.9 kcmil #8 Weld
b b c b b b c d b b b j c d b b b j c c d b b j c d b b b b j c c d b b c c d
61/24 = 24.6 kcmil #6 Weld
91/24 = 36.7 kcmil #4 Weld
125/24 = 50.4 kcmil
150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, #2 Weld
225/24 = 90.8 kcmil
275/24 = 111 kcmil 1/0 Weld

E C 45 3 B Bolt Size G F D
E30
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Compression

Two Hole Lugs - 45 Long Barrel 600V to 35 KV (continued)
Wire Size Cat. No. 54815BEUF 54816BEUF 54864BEUF 54817BEUF 54818BEUF 54818BEUF0616 54818BEUF0616PH 54866BEUF 54868BEUF0616 54868BEUF0616PH 54868BEUF 54819BEUF 54870BEUF 54820BEUF 54872BEUF0616 54872BEUF0616PH 54872BEUF 54822BEUF 54821BEUF 54874BEUF 54823BEUF 54876BEUF0616 54876BEUF0616PH 54876BEUF 54824BEUF 54878BEUF 54880BEUF0616 54880BEUF0616PH 54880BEUF 58884BEUF 58826BEUF 54826BEUF 54882BEUF 900 kcmil 1000 kcmil 1000 kcmil Code 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 750 kcmil 750 kcmil 750 kcmil Flex 325/24 = 131 kcmil Bolt Size b c d b c c c d c c d c d b c c d b c d b c c d c d c c d d d c d B 1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00 C .92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27
Dimensions (in.) D E .13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30 .63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55
F b c d b c c c d c c d c d b c c d b c d b c c d c d d d d d d c d
G f 1 1f f 1f 1 1 1f 1 1 1f 1 1f f 1 1 1f f 1 1f f 1 1 1f 1 1f 1 1 1f 1f 1f 1 1f
Die Code Die Color 50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125 ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A
E
Color-Keyed
450/24 = 182 kcmil 3/0 Weld
550/24 = 222 kcmil 4/0 Weld 250
650/24 = 262 kcmil
775/24 = 313 kcmil
925/24 = 373 kcmil
1100/24 = 444 kcmil
C 45 3 B Bolt Size G F D
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E31
Compression

Two Hole Lugs - 90 Long Barrel 600V to 35KV Applications
oles Peep h ble. availa Add ffix -PH su
Wire Size
E
Color-Keyed
Cat. No. 256-31426-3SPHUB 256-30695-1298UB 256-30695-1055UB 54850BEUB 54851BEUB 54851BEUB0616 54852BEUB 54852BEUB0416 54852BEUB0412 54852BEUB0616 54852BEUB0828 54854BEUB 54854BEUB0412 54854BEUB0416 54854BEUB0516 54854BEUB0616 54854BEUB0828 54858BEUB0416 54855BEUB 54855BEUB0412 54856BEUB 54810BEUB 54810BEUB0616 54811BEUB 54809BEUB 54812BEUB 54858BEUB 54857BEUB0616 54857BEUB 54859BEUB0416 54859BEUB0416PH 54859BEUB 54813BEUB 54860BEUB 54860BEUB0616 54860BEUB0828 54814BEUB 54814BEUB0412 54862BEUB0616 54862BEUB0616PH 54862BEUB
Code #14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG
Flex
Bolt Size #10 b b
B 1.25 1.22 1.31 1.89 1.29 2.10 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 3.00 1.25 1.31 1.81 1.81 2.81
C .37 .50 .50 .42 .47 .56 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .83 .81 .83 .83 .83
Dimensions (in.) D E .07 .05 .13 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .20 .20 .36 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57
F r b b b b c b b b c d b b c X c d c b b c c c d b b c c d c c b b c c e b b c c d
Die Code Die Color YELLOW YELLOW YELLOW RED RED RED BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK
e-f ERG2002 e ERG2002 e-f ERG2002 m f 1 e 1 f 1 1f e f 1 1 1 1f 1 e f f 1f 1 1f e f g 1 1f 1 1 e f g 1 1f e f 1 1 1f 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 45 45 45 45 45
37/24 = 14.9 kcmil #8 Weld
b b c b b b c d b b b j c d b b b j c c d b b j c d b b b b j c d b b c c d
61/24 = 24.6 kcmil #6 Weld
91/24 = 36.7 kcmil #4 Weld
125/24 = 50.4 kcmil
150/24 = 60.5 kcmil 175/24 = 70.6 kcmil #2 Weld
225/24 = 90.8 kcmil
275/24 = 111 kcmil 1/0 Weld

C C 90 3 90 3 B
B D D
E G
Bolt Size Bolt Size
E32
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Compression

Two Hole Lugs - 90 Long Barrel 600V to 35KV Applications (continued)
oles Peep h ble. aila av Add ffix -PH su
Wire Size Cat. No. 54815BEUB 54816BEUB 54864BEUB 54817BEUB 54818BEUB 54818BEUB0616 54818BEUB0616PH 54866BEUB 54868BEUB0616 54868BEUB0616PH 54868BEUB 54819BEUB 54870BEUB 54820BEUB 54872BEUB0616 54872BEUB0616PH 54872BEUB 54822BEUB 54821BEUB 54874BEUB 54823BEUB 54823BEUB0616 54876BEUB0616PH 54876BEUB0616PH 54824BEUB 54878BEUB 54880BEUB0616 54880BEUB0616PH 54880BEUB 58884BEUB 58826BEUB 54826BEUB 54882BEUB 900 kcmil 1000 kcmil 1000 kcmil Code 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 750 kcmil 750 kcmil 750 kcmil Flex 325/24 = 131 kcmil Bolt Size b c d b c c c d c c d c d b c c d b c d b c c d c d c c d d d c c B 1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00 C .92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27
Dimensions (in.) D E .13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30 .63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55
F b c d b c c c d c c d c d b c c d b c d b c c d c d d d d d d c d
G f 1 1f f 1f 1 1 1f 1 1 1f 1 1f f 1 1 1f f 1 1f f 1 1 1f 1 1f 1 1 1f 1f 1f 1 1f
Die Code Die Color 50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125 ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A
E
Color-Keyed
450/24 = 182 kcmil 3/0 Weld
550/24 = 222 kcmil 4/0 Weld 250
650/24 = 262 kcmil
775/24 = 313 kcmil
925/24 = 373 kcmil
1100/24 = 444 kcmil

C 90 3
B D
E Bolt Size G F
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E33
Compression

Two-Way Splice Connectors - Long Barrel 600V to 35KV Applications
Color-Keyed
Wire Size Cat. No. 54804 54805 54806 54807 54808 54809 54810 54811 54812 54813 54814 54815 54816 54818 54820 54823 58524 58526 54828 54839 900 kcmil 1000 kcmil 2000 kcmil Code #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil 225/24 = 90.8 kcmil 275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 550/24 = 222 kcmil A
Dimensions (in.) E .27 .31 .39 .43 .49 .54 .59 .65 .72 .79 .87 .95 .98 1.11 1.21 1.34 1.39 1.51 1.56 2.125 Die Code 21 24 29 33 37 42 45 50 54 62 66 71 76 87 94 106 106 115 125 Die Color RED BLUE GREY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW WHITE RED BLUE BROWN GREEN BLACK BLACK YELLOW N/A 1.75 1.75 1.75 1.88 2.00 2.00 2.13 2.25 2.75 3.38 3.50 3.75 3.75 4.75 4.25 4.75 5.00 5.50 5.63 7.06
PURPLE
PURPLE
PURPLE
PURPLE
54 DIE
54 DIE
54 DIE
54 DIE
T&B 4/0
E DIA.
E34
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Compression

Standard Barrel Belled End Lugs
Bell Shaped Barrel

Cat. No. 541048BS 541056BS 541065BS 541394BS 541423BS 541472BS 541531BS 5411010BS 5416520BS 5417030BS 5816540BS 54114262BS 5411440BS 54115260BS 54185313BS 58177350BS 58180444BS 54122535BS 54123600BS 54124800BS 54126777BS Code 8 6 4 3&4 2 1 1/0 2/0 3/0 4/0 250 300 300 350 400 500 600 700 750 800 900 Wire Size* Navy 23 30 40-50 40-50 60 75 100 125 150 200 300 300 350 400 800 Flex 37/24 61/24 91/24 91/24 125/24 150, 175/24 225/24 275/24 325/24 450/24 550/24 650/24 650/24 775/24 925/24 1100/24 1325/24 1925/24 Class G 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 250 300 400 500 600 Class H 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 250 300 400 500 Class I 5 5 4 3 2 1 1/0 2/0 3/0 250 4/0 250 300 400 450 500 Class K 8 5 5 4 3 2 1 1/0 2/0 3/0 250 4/0 250 300 350 450 500 600 Class M 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 450 500 550 Bolt Size (in.) #10 b b j j j j c d d d d d d e e e e e e e A 1h 1i 1s 1k 1w 1y 1e 1g 2r 2j 2v 2v 2c 2e 3k 3 3e 3e 3e 3m 4a Dimensions (in.) B C D v l l A z z z m 1h 1h 1a 1a 1a 1i 1L 1j 1L 1L 1L 1L 1m u k l x y H f m n 1o 1b 1b 1b 1c 1u 1e 1A 1A 1n 2 2i Z Z Z a ! ! ! q i i i $ r b s j j X F r b b X X c c c d d d d d l m m m m m e g Die Color Red Blue Grey Grey Brown Green PInk Black Orange Purple Yellow White White White Blue N/A Green Pink Black Orange Yellow Die Code 21 24 29 29 33 37 42 45 50 54 62 66 66 66 76 80 94 99 106 107 115
E
Color-Keyed
Existing Cat. Nos. 54104 54105 54106 54139 54142 54147 54153 54110 54165 54170 58165 54114 54115 54185 58177 58180* 54122 54123 54124 54126
Existing Connectors Are UL486A Listed For: Code 8 6 4 4 2 1 1/0 2/0 3/0 4/0 300 350 400 700 750 800 900 Navy 23 30 40-50 40-50 60 75 100 125 150 200 300 350 400 800 Flex 37/24 61/24 91/24 91/24 125/24 150, 175/24 225/24 275/24 325/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1925/24
New Series** (Same Tubing As Existing Cat. Nos.) 541048BS 541056BS 541065BS 541394BS 541423BS 541472BS 541531BS 5411010BS 5416520BS 5417030BS 5816540BS 5411440BS 54115260BS 54185313BS 58177350BS 58180444BS 54122535BS 54123560BS 54124620BS 54126777BS
Class G 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 500 600
Class H 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 500
Class I 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 450 500
Class K 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 450 500
Class M 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 450 500 550 600
Code 3 250 500 600
** = Cat 58180 is made of the same tubing as cat. 54120. Cat. 54120 is listed for 600 mcm. ** = To be installed with the same installing tools as the existing line of connectors. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
C
B D
Bolt Size A
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E35
Compression

Long Barrel Belled End Lugs
E
Color-Keyed
Bell Shaped Copper Lugs with Two Bolt Holes

Cat. No. 54850BE8BS 54851BE8BS 256-1157-8BS 256-1158-6BS 54852BE6BS 256-1225-6BS 54854BE5BS 256-1246-5BS 256-1159-5BS 256-1300-3BS 54855BE3BS 54856BE3BS 256-1160-3BS 54811BE3BS 54809BE2BS 54812BE2BS 54858BE2BS 54857BE2BS 54859BE1BS 54813BE1BS 54860BE1BS 256-1162-1BS 5414BE10BS 256-1299-10BS 256-1116-10BS 54862BE10BS 54815BE20BS 54816BE20BS 54864BE20BS 54817BE30BS 256-1117-30BS 54818BE30BS 54866BE30BS 256-1245-40BS 54868BE40BS 54819BE262BS 54870BE262BS 54822BE313BS 54821BE313BS 54874BE313BS 54823BE373BS 256-1119-373BS 54876BE373BS 54824BE444BS 54878BE444BS 54880BE535BS 58826BE777BS Wire Size* Code Navy Flex 8 23 8 8 23 8 8 23 8 6 30 6 6 30 6 6 30 6 4-3 40-50 5 4-3 40-50 5 4-3 40-50 5 2 60 3 2 60 3 2 60 3 2 60 3 2 60 3 1 75 2 1 75 2 1 75 2 1 75 2 1/0 100 1 1/0 100 1 1/0 100 1 1/0 100 1 2/0 125 1/0 2/0 125 1/0 2/0 125 1/0 2/0 125 1/0 3/0 150 2/0 3/0 150 2/0 3/0 150 2/0 4/0 200 3/0 4/0 200 3/0 4/0 200 3/0 4/0 200 3/0 250 4/0 250 4/0 300 300 262 kcmil 300 300 262 kcmil 400 400 313 kcmil 400 400 313 kcmil 400 400 313 kcmil 500 373 kcmil 500 373 kcmil 500 373 kcmil 444 kcmil 444 kcmil 700 535 kcmil 900 777 kcmil Class G 8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 kcmil 250 kcmil 300 kcmil 300 kcmil 300 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil Class Class Class Class Bolt H I K M Size (in.) 8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 400 400 400 500 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 400 400 400 450 450 500 8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 350 350 350 450 450 500 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 b b c c b b b b c b b j c d b b j d b b j c b b c d b c d b c c d c d c d b c d b c d c d d c A 2.19 2.31 3.00 2.93 2.28 2.43 2.31 2.31 3.13 2.63 2.43 2.78 3.08 4.28 2.88 2.75 2.97 4.43 2.63 2.71 2.97 3.23 2.62 2.69 3.19 4.20 2.89 3.25 4.45 3.15 3.35 4.38 4.70 3.83 4.92 5.04 5.23 4.38 4.43 5.51 4.93 5.00 6.00 5.70 5.83 6.20 6.49 B 1.88 1.29 2.10 1.93 1.28 1.43 1.19 1.31 1.98 1.35 1.28 1.63 1.94 3.00 1.19 1.40 1.63 3.00 1.19 1.38 1.63 1.93 1.25 1.31 1.81 2.81 1.45 1.63 3.00 1.38 1.81 2.63 3.00 1.93 3.00 2.80 3.00 1.93 1.93 3.00 1.94 1.93 3.00 2.80 3.00 3.00 2.80 Dimensions (in.) C D E .42 .47 .56 .59 .44 .43 .52 .56 .59 .68 .59 .59 .59 .88 .67 .67 .67 .88 .75 .75 .75 .75 .83 .81 .83 .83 .92 .92 .92 1.03 1.03 1.03 1.03 1.13 1.13 1.25 1.25 1.41 1.41 1.41 1.61 1.61 1.61 1.75 1.75 1.94 2.27
B D E C
F .25 .25 .38 .38 .25 .25 .25 .25 .38 .25 .25 ..38 .38 .50 .25 .25 .38 .50 .25 .25 .38 .38 .25 .25 .38 .50 .25 .38 .50 .50 .25 .38 .50 .50 .50 .50 .50 .63 .63 .63 .50 .50 .50 .63 .63 .63 .63
G .63 .75 1.00 1.00 .63 .75 .63 .75 1.00 .75 .63 .75 1.00 1.75 .63 .75 .88 1.75 .63 .75 .88 1.00 .63 .75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.75 1.00 1.75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.00 1.75 1.75 1.00
Die Die Color Code Red 21 Red 21 Red 21 Blue 24 Blue 24 Blue 24 Grey 29 Grey 29 Grey 29 Brown 33 Brown 33 Brown 33 Brown 33 Brown 33 Green 37 Green 37 Green 37 Green 37 Pink 42 Pink 42 Pink 42 Pink 42 Black 45 Black 45 Black 45 Black 45 Orange 50 Orange 50 Orange 50 Purple 54 Purple 54 Purple 54 Purple 54 Yellow 62 Yellow 62 White 66 White 66 Blue 76 Blue 76 Blue 76 Brown 87 Brown 87 Brown 87 Green 94 Green 94 Black 106 Yellow 115
.07 .06 .06 .06 .08 .07 .10 .09 .09 .11 .11 .11 .11 .09 .11 .11 .11 .10 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .14 .15 .15 .17 .17 .17 .22 .22 .22 .24 .24 .27 .30
.26 .26 .26 .30 .30 .30 .37 .37 .37 .41 .41 .41 .41. .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .70 .70 .70 .70 .77 .77 .85 .85 .96 .96 .96 1.10 1.10 1.10 1.20 1.20 1.33 1.50
Bolt Size A
E36
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Compression

Two Barrel Lugs 600V to 35KV Applications
T&B Cat. No. 256-30695-828 256-30695-1227
Wire Size Code 6 6 Flex 61/24 61/24
Hole Size (in.) b b
Fig. No. 1 2
A 2n 3c
Dimensions (in.) W k k
T h h
Die Code 24 24
Color Key Blue Blue
E
Color-Keyed
W W Hole Size b" .75 Hole Size b" .75
60 1.50 T A
1.50
T A
Figure 1
Figure 2
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E37
Compression
Copper One Hole Lugs for 600V to 35KV Application

Installing Tools Cable Size Stud Size (in.) A #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil c c c c d d d d 2.08 2.25 2.36 2.38 2.73 2.81 2.78 3.19
13100A, TBM15I* & TBM14M Dimensions (in.) B C D E .81 .81 .81 .81 1.06 1.06 1.06 1.06 .58 .66 .69 .75 .83 .94 1.00 1.07 .08 .09 .10 .12 .12 .12 .13 .14 c c c c d d d d F d d d d d d d d Die Set Cat. No. 15CA29R 15CA33R 15CA37R 15CA42R 15CA45R 15CA49R 15CA54R 15CA60R Color Code Gray Brown Green Pink Black Orange Purple Ruby Strip Length (in.) 1k 1k 1x 1e 1e 1f 1m 2o
Cat. No. 54440 54443 54448 54409 54460 54465 54470 54413
E
Color-Keyed
These Color-Keyed Connectors are recommended for up to 15 KV application. Installed with standard T&B Cat. No., TBM15I, 13100A TBM14M hydraulic compression tools with special rounding dies. The compression forms the connector and conductor into a solid mass to provide an optimum electrical bond between connector and conductor. The rounding die overlapped compressions provide a smooth round surface. This combined with the tapered barrel ends addresses the controlling of potentially damaging electrical stresses of high voltages.
Cable size: Concentric and compact strandings * Cat. No. TB15500 Die Adaptor required for TBM15I Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
D B C
Bolt Size A
Copper 2 Hole Lugs for 600V to 35KV Application

Installing Tools Cable Size Cat. No. 54475 54476 54478 54479 54480 54481 54482 54483 54484 54485 54487 54490 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil Stud Size c d d d d d d d d d d d A 3.56 4.67 4.75 4.64 5.17 5.16 5.35 5.35 5.60 5.83 6.13 6.60 B w l e L f m g 1h 1 1 1d Dimensions (in.) C .77 .83 .94 1.00 1.08 1.19 1.29 1.36 1.54 1.70 1.89 2.18 D .12 .12 .12 .13 .14 .16 .19 .18 .23 .24 .27 .31 E c d d d d d d d d d d d F c d d d d d d d d d d d G 13100A, TBM15I* & TBM14M Die Set Cat. No. Color Code Pink Black Orange Purple Ruby White Red Blue Brown Green Black Strip Length 1e 1e 1f 1m 2o z 2u 2u 2u 2l 2f 2C
1.00 15CA42R 1.75 15CA45R 1.75 15CA49R 1.75 15CA54R 1.75 15CA60R 1.75 15CA66R 1.75 15CA71R 1.75 15CA76R 1.75 15CA87R 1.75 15CA94R 1.75 15CA106R 1.75 15C125R
No adaptor required TBM15I only. Cable size: Concentric and compact strandings TBM14M and 13100A UL Listing limited to 1/0 AWG 500 kcmil cable sizes. * Cat. No. TB15500 Die Adaptor required for TBM15I Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
5.011 D B C
Bolt Size A
E38
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Compression
Copper Two-Way Splicers for up to 600V to 35KV Application

Cable+ Size #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 350 kcmil 500 kcmil 750 kcmil Dimensions (in.) A 2.00 2.13 2.25 2.38 2.38 2.63 2.69 3.19 4.13 4.13 4.75 B .37 .41 .47 .52 .57 .63 .69 .74 .89 1.06 1.30 Installing Tools 13100A, TBM15I* & TBM14M Die Set Color Strip Cat. No. Code Length (in.) 15CA29R 15CA33R 15CA37R 15CA42R 15CA45R 15CA49R 15CA54R 15CA60R 15CA71R 15CA87R 15CA106R Gray Brown Green Pink Black Orange Purple Ruby Red Brown Black 1d 1e 1e 1f 1f 1m 1m 2a 2e 2e 2g
Cat. No. 54006 54007 54008 54009 54010 54011 54012 54013 54015 54018 54023
E
Color-Keyed
* Cat. No. 15500-TB Die Adaptor required for TBM15I + Cable Size: Concentric and Compact strandings Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
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E39
Compression
Cast Copper Connectors for Copper Conductor
Cast Copper One Hole Lugs 600V to 35KV Applications Heavy Duty
Cat. No. 53104 53105 53106 Material Cast Copper Finish Electro-Tin Plated 53107 53108 53109 53161** 53110 53111 53112 53165** 53113 53114 53115 53116 53118 53168** 53169** 53123 53173** Cable Size 8 6 4 2 1 1/0 325/24 2/0 3/0 4/0 650/24 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 1100/24 1325/24 750 kcmil 2750/24* A 1k 1k 1k 2 2 2 2i 2e 2e 2e 3h 3h 3h 3m 3m 3m 3j 3j 4i 5h Dimensions (in.) B C D f f f 1 1 1 f 1b 1b 1b 1c 1d 1d 2 2 2 1e 1e 2a 1g d d d f f f m 1 1 1 1i 1i 1i 1c 1c 1c 1e 1e 1e 2a a a a b b b r s s s j j j c c c u u k l F s s s k k k k w w w f f f m m m g g 1 1i Bolt Size (in.) #10 b b b b c c c c c d d d d d d d d d d Die Code 29 29 29 45 45 45 54 66 66 66 76 76 76 99 99 99 107 107 112 150
E
Color-Keyed
All other Cat No: Use hydraulic tools with hex dies. ** No U.L./CSA Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
A B
C D
Bolt size
E40
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Compression

Material Cast Copper Finish Electro-Tin Plated
Two Hole Lugs for Code Copper Cable 600V to 35KV

Lug Cat. No. 256-30695-1055 53204 53205 53206 53207 53208 53209 53210 53211 53212 53213 53214 53215 53216 53218 53220M 53222M 53223M 53269 53224 53226 53228 53233 53233L 53432L** Code Cable Size #14-10 #8 #8 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1325/24 800 kcmil 900 kcmil 1000 kcmil 1500 kcmil 1500 kcmil 1500 kcmil Bolt G A B Size (in.) Approx. (in.) b b b b b b c c d d d d d d d d d d d d d d d d d d d 2 2 2 2 3 3 3 4j 4j 4j 4l 4l 5j 5j 5j 5j 5j 5j 5d 6 6 6 6b 7j 7j 6c 6c 6i 7j 1j 1j 1j 1j 2 2 2 3 3 3 3 3 3d 3d 3d 3d 3d 3d 3d 3d 3d 3d 3d 3a 3a 3a 3a 3d 3a C d d d d f f f 1 1 1 1i 1i 1c 1c 1c 1e 1e 1e 1e 1g 1g 1g 2b 2 3 3 2b 2f 2b Inches D a p* a a a* b b i* s s i* j b* c c w o o u j* v v d* d d d d d d E c c c c x x x B B B n n 1r 1r 1r 1R 1R 1R 1c 1l 1l 1l 1C 1g 1g 2i 2i 2i 2i F b b b b d d d e e e e e e e e e e e e e e e e e e e e H e-f e e e f 1 1 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f 1f Die Code 29 29 29 29 45 45 45 66 66 66 76 76 99 99 99 112 112 112 107 130 130 130 150 150 150 175 175 175 175 12 Ton 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 No. of Crimps 15 Ton 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 (Fig. 2) 2 (Fig. 1) 40 Ton 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
E
Color-Keyed
251-30485-1211 1750 kcmil 251-30485-1212 1750 kcmil 53239 53239L 2000 kcmil 169/110 178/.104 2000 kcmil 169/.110 178/.104 2000 kcmil
53439L**
7j
3a
2i
1f
175
11421 Die
** Denotes tongue thickness of alternate construction. (Brazed wrought copper tongue) ** Figure 2. All others Figure 1. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
A B E Bolt Size C D H F H Figure 1 Figure 2 E C
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E41
Compression
Cast Copper Two Way Connector 600V 35KV Applications Heavy Duty
Satisfies requirements of NEC250-81 and 250-91 for connecting to the grounding electrode system. Cat. No. 53504 53505 53506 53507 53508 53509 53510 53511 53512 53513 53515 53518 53523 Use hydraulic tools with hex dies. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111 Cable Size 8AWG 6AWG 4AWG 2AWG 1AWG 1/0AWG 2/0AWG 3/0AWG 4/0AWG 250 kcmil 350 kcmil 500 kcmil 750 kcmil Die Code 29 29 29 45 45 45 66 66 66 76 99 99 112
E
Color-Keyed
Material Cast Copper Finish Electro-Tin Plated
E42
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Compression
Flag Connectors for Copper Conductor
90 Flag Lugs 600V Applications

T&B Cat. No. 10-FT-14NTK CU Cable Size #1 Weld 1/0 225/24 1/0 Weld 2/0 275/24 2/0 Weld 3/0 325/24 3/0 Weld 4/0 450/24 250 kcmil Stud Size (in.) Phase b 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Dimensions (in.) A 1.38 2.13 2.88 1.93 2.93 3.93 2.11 3.11 4.11 2.04 3.04 4.04 2.31 3.44 4.57 2.31 3.69 5.06 2.56 4.06 5.69 2.63 4.50 6.25 B .94 C .64 D .19 E .62 F .25 G 2.50 Die Code 42
20-FT-14NTK
1.14
.64
.22
.70
.25
2.50
45
E
Color-Keyed
Eliminates sharp 90 cable bends inside enclosures. Narrow tongue fits into confined spaces such as circuit breakers, motor starters, etc. Angle area of lug is pre-insulated to facilitate barrel insulation after compression. Material: Copper Finish: Tin Plate Insulation: PVC Dip Coated 90C rating
30-FT-14NTK
1.14
.78
.22
.77
.25
2.75
50
40-FT-14NTK
1.14
.78
.25
.86
.25
3.13
54
250-FT-14NTK
1.20
.98
.25
.92
.31
3.00
62
350-FT-12NTK
350 kcmil
1.45 1.09
.31
1.09
.56
3.94
71
500-FT-12NTK
500 kcmil
1.45 1.20
.38
1.28
.56
4.19
87
750-FT-58NTK
750 kcmil
1.70 1.49
.38
1.50
.81
4.39
106
Notes: 1. Each Cat. No. consists of three connectors, (1) connector per phase. Installation tools: Hand or hydraulic tools Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
T&B
C B
90 E
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E43
Compression
Flag Connectors for Aluminum Conductor
90 Flag Lugs 600V, 90C

T&B Cat. No. 10A-FT-14NTK CU Stud Cable Size Size (in.) Phase 1 1/0 b 2 3 2/0 b 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Dimensions (in.) A 1.38 2.13 2.88 1.93 2.93 3.93 2.11 3.11 4.11 2.04 3.04 4.04 2.31 3.44 4.57 2.31 3.69 5.06 2.56 4.06 5.69 2.63 4.50 6.25 B .94 C .64 D .19 E .62 F .25 G 2.50 Die Code 50
E
Color-Keyed
Material: Aluminum Finish: Tin Plate Insulation: PVC dip coated
20A-FT-14NTK
1.14
.64
.22
.70
.25
2.50
54
30A-FT-14NTK
3/0
1.14
.78
.22
.77
.25
2.75
60
40A-FT-14NTK
4/0
1.14
.78
.25
.86
.25
3.13
66
250A-FT-14NTK
250 kcmil
1.20
.98
.25
.92
.31
3.00
71
350A-FT-12NTK
350 kcmil
1.45 1.09
.31
1.09
.56
3.94
87
500A-FT-12NTK
500 kcmil
1.45 1.20
.38
1.28
.56
4.19
99
750A-FT-58NTK
750 kcmil
1.70 1.49
.38
1.50
.81
4.39
115
* Each Cat. No. consists of three connectors, (1) connector per phase. Connectors supplied with Thomas & Betts oxide inhibitor compound in wire bore. Note: 1) Each Cat. No. consists of three connectors, (1) connector per phase. Installation tooling: Hand or hydraulic tools. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
T&B
C B
90 E
E44
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Compression
C-Tap Connectors for Copper Conductor

C -Taps 600V Applications
Material: High Conductivity Wrought Copper Finish: Plain These taps assure positive, all around compression with low resistance and high pullout values. Made of high conductivity wrought copper, they contain heavy reinforcing ribs which locate the compression dies as well as strengthen the compressed joint. Ideal for pigtailing, 2-way splicing, or tapping to an unbroken continuous main.
Cat. No. 54705 54710 54715 54720 54725 54730 54735 54740 54745 54750
Fig. No. 1 1 1 2 2 2 3 3 3 3
L j l l 1q 1q 1q 1W 1W 1W 1W
Dimensions (Inches) H j k e W m B g O 1h 1i
E ! r b s Q R u v
Color Key Red Blue Gray Brown Green Pink Black Orange Purple Yellow
E
Color-Keyed
NOTES: UL approved for direct burial. For covers see page E50. Taps can be supplied tin-plated. Add suffix - TP to any catalog number (i.e.54725TP).
L Figure 1 Figure 2
L Figure 3
E represents gap in side.
Typical Cable Combinations

Branch MAIN #10 Sol or Str #8 Sol or Str #6 Sol or Str #4 Str #2Str #1 Str 1/0 Str 2/0 Str 3/0 Str #12 Sol or Str 54705 54710 54715 54720 54730 54735 54740 54745 54750 #10 Sol or Str 54710 54715 54715 54720 54730 54735 54740 54745 54750 #8 Sol or Str 54715 54715 54720 54720 54730 54735 54740 54745 54750 #6 Sol or Str 54715 54720 54720 54725 54730 54735 54740 54745 54750 #4 Str 54720 54720 54725 54730 54735 54740 5i740 54745 54750 #2 Str 54730 54730 54730 54735 54740 54745 54745 54750 54750 #1 Str 54735 54735 54735 54740 54745 54745 54750 54750 1/0 Str 54740 54740 54740 54740 54745 54750 54750
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E45
Compression
C-Tap Connectors for Copper Conductor

C-Taps - Large Size 600V Applications
Material: High Conductivity Wrought Copper Finish: Plain The large C taps are color coded to match the proper die. Compared with other taps and split bolts, you will save on purchases, inventory, installation time, insulating and follow-up maintenance. The compact connectors, when installed, are barely larger than the conductor insulation. Easy to work with in tight places.
E
Wire Size
Dimensions (In.) C D E Tool
Installing Die Cat No. 15512 15512* TBM12D-4 15512 15506 15506* TBM12D-3 15506 15505 15505* TBM12D-2 15505 15515 15515* TBM12D-2 15515 15504 15504* TBM12D-1 15504
Color-Keyed
Cat. No.
Main #1 1/0 2/0 3/0 4/0 2/0 3/0 4/0 250 kcmil 2/0 3/0 4/0 250 kcmil 300 kcmil 4/0 250 kcmil 300 kcmil 350 kcmil 250 kcmil 300 kcmil 350 kcmil 400 kcmil 450 kcmil 500 kcmil 350 kcmil 400 kcmil 450 kcmil 500 kcmil 750 kcmil 750 kcmil
Branch #1 1/0-#2 2/0-#4 1/0-#6 #1-#8 2/0-#1 3/0-#3 4/0-#4 #1-#8 2/0-#1 3/0-#2 4/0-#4 3/0-#6 2/0-#8 4/0-2/0 250-#1 4/0-#4 3/0-#6 250kcmil 300-3/0 350-1/0 300-#2 250-#4 250-#6 350-4/0 400-2/0 450-#1 500-#2 4/0-#6 750-4/0
Die Code 76 76 76 76 87H 87H 87H 87H 99H 99H 99H 99H 106H 106H 106H 106H 115H 115H 115H 115H
No. of Crimps
Color Key
54755
1n
TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A
Blue
54760
1k
Brown
54765
1L
Pink
54770
1L
Black
54775**
1g
1b
Yellow
54780
2i
1b
TBM15I
15603
125H
N/A
54785 54790
2a 2L
2 2
1 1j
TBM15I TBM15I
15603 15603
125H 125H
3 3
N/A N/A
NOTES: UL approved for direct burial. For covers see page E50. Taps can be supplied tin-plated. Add suffix - TP to any catalog number (i.e. 54725TP). *Cat. No. 15500-TB adapter required if using TBM15I and 155XX series dies. **#6 AWG branch must be doubled. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
E46
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Compression
Copper H-Tap Connectors for Copper Conductor
E
Color-Keyed
Copper H-Taps 600V Application

Cat. No. CHT750350-1F Fig. No. 1 Color Code White Conductor Size Code (Flex Cable) Main (750-500) (750) Flex Only 750-500 (550-500) 750-350 (550-500) 500-250 (350-4/0) 500-4/0 (350-4/0) 250-2 (4/0-2) 250-2 (4/0-2) 250-2 (4/0-2) Branch 1 (750-500) (350) Flex Only 750-500 (550-350) 4/0-1/0 (250-1/0) 500-4/0 (350-4/0) 250-1/0 (4/0-1/0) 250-2 (4/0-2) 2-6 Str/Sol (2-8) 8-14 (8-14) Branch 2 Hydraulic Branch 3 Head TBM15I Crimping Information Installing # of Color Die Crimps Code 15620CHF 1 White Die Code F Strip Insulating Length Covers 1a" HTC1000
CHT750350-2 CHT75010-3 CHT50040-4 CHT50010-5 CHT2502-6 CHT25014-7 CHT250214-8 CHT214-9
2 9 2 3 2 4 5 6
Yellow Yellow Brown Brown Purple Purple Purple Brown
1 Str. 2-6 AWG (1-8) 1 Str. 2-6 AWG (1-8) 8-14 (8-14) 8-14 (8-14) 8-14 (8-14)
2-14 (2-14) 8-14 (8-14) 8-14 (8-14)
TBM15I TBM15I TBM15I TBM15I TBM15I TBM14M TBM15I TBM14M TBM15I TBM14M TBM15I TBM14M 13100A TBM15I TBM14M 13100A TBM15I
15620CH 15620CH 15612CH 15612CH 15CA80RCH 15CA80RCH 15CA80RCH 15CA71RCH
1 1 2 2 1 1 1 1
Yellow Yellow Brown Brown Purple Purple Purple Brown
Z Z N N 80R 80R 80R 71R
1c" 1a" 1a" 1a" m" 1a" 1a" HTC40 HTC40 HTC500
2-6 Str/Sol 2-6 Str/Sol (2-8) (2-8) 8-14 (8-14) 750 Str. (750-500) 8-14 (8-14) 350-4/0 Str. Cu. & Flex
g"
CHT814-10
Green
15CA37RCH
Green
37R
d"
HTC2S
CHT75040-11
Yellow
15620CH
Yellow
1a"
HTC500
Requires adapter Cat. No. 15500-TB when used with hydraulic head TBM15I. Material: Copper per ASTM designation B-124-55 Alloy 12 Available packaged with HTC series covers Add -WC to standard catalog number. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
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E47
Compression
Copper H-Tap Connectors for Copper Conductor

Copper H-Taps (continued)
Material: High Conductivity Extruded Copper Finish: Electro Tin Plate
Main (TYP) A Both sides
Main (TYP) W A Both sides D
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Color-Keyed
D Both sides Branch (TYP) L W
Figure 1
D Both sides
D3 Branch 3 D2 Branch 2
W Branch (TYP)
Figure 2
L 1 Branch 1
Figure 3
W D A H
Main (TYP)
D Both sides
Main (TYP)
D Both Sides D1 Branch 2
A
Branch 1 H
Figure 4
D2 Branch 3 Branch 1 W
Branch 2 L W
Figure 5 Figure 6
W Main W A Both sides D Both Sides H A Branch 1

Figure 7
A H
L W
Figure 8
D1 Branch 1
Figure 9
T&B Cat. No. CHT750350-1F CHT750350-2 CHT75010-3 CHT75040-11 CHT50040-4 CHT50010-5 CHT2502-6 CHT25014-7 CHT250214-8 CHT214-9 CHT814-10
Fig. No. 1 2 9 8 2 3 2 4 5 6 7
H 3.46 3.24 3.13 3.19 2.64 2.28 1.99 1.63 1.63 1.35 .62
W 1.66 1.50 1.50 (1) 1.65 (2) 1.05 1.18 1.30 0.90 .90 .90 .60 0.60
L 1.10 1.25 1.00 1.00 1.00 1.00 0.66 .90 .90 0.75 0.37
A 1.73 1.62 1.54 (1) 1.61 (2) 1.29 1.32 1.20 1.00 .96 .96 0.50 0.25
Dimensions (in.) D 1.23 1.02 1.00 (1) 1.24 (2).80 .80 .80 0.62 .52 0.62 0.33 0.16
D1 .40 .67 0.35 0.19 0.19
D2 0.35 .19 0.19 0.19 0.19
D3 0.41 0.43
Strip Length (in.) 1a 1c 1a 1a 1a 1a m 1a 1a g d
Insulating Covers HTC1000
HTC500
HTC40
HTC2S
E48
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Compression
Aluminum H-Tap Connectors for Aluminum/Copper Code Conductor (Up to 600V)

H-type compression taps for combinations of aluminum to aluminum, aluminum to copper, and copper to copper stranded conductors with exclusive FILLERLOK tab design. Concentric and compact code strandings. Material High Conductivity Wrought Aluminum.
Compression Taps for 600V, 90C Applications

Die Code Cat. No. Combinations Cat. No. 63105 Main 2-6 Branch 8-14 Side Tap Length (in.) f Color Key Orange TBM6TBM6S TBM60RS 13474 upper 13477 lower 13470 13470 13470 13471 Hydraulic TBM14M 13100A TBM12 12-Ton Head TBM15I 15-Ton Head
E
Color-Keyed
63110 63118 63125 63140 63148 63160 63169 63170 63180
4-6 2/0-2 2/0-2 4/0-2/0 4/0-2/0 500-4/0 750-4/0 1000-500 750-350
4-6 8-14 1/0-6 2-10 3/0-1 4/0-2 750-4/0 1000-1/0 350-1/0
8-14 2-6 1-6
1d f 1d 1d 3 2f 3 6 3
Green Green Green Blue Blue Red Black Black Black
15530 15501A 15501A 15501A 15502 15502
TBM12D-4 TBM12D-H TBM12D-H TBM12D-H TBM12D-H TBM12D-H
15530* 15001A* 15501A* 15501A* 15502* 15502 15612 15620 15620 15620
* Use with adaptor Cat. No. 15500-TB 63105 also installed by TBM5/TBM5S with 13455 die or TBM8/TBM8S with 13462 die. 63148 #1 CU or AL - wire bent double (hairpin) For Smart Tool Installation 63110, 63118, 63125 Use TBM8-750HG 63140, 63148 Use TBM8-750BH Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
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E49
Compression
Insulating Covers for H-Taps and C-Taps
H-Tap Insulating Covers (Hard Covers)

Cat. No. HTC2S HTC2 HTC40 HTC40L2 HTC500 HTC1000 HTC1000L A (Lgth) 2" 3d" 4b" 5f" 6" 7" 10" Dimensions (in.) B (Thick) 1a" 1a" 1l" 1l" 1f" 2c" 2c" C (Width) 1k" 1k" 2" 2" 2f" 3g" 3g"
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Color-Keyed
Interlocking insulating covers for H type compression taps. For use in splice boxes, indoors, or in tray indoors. Place the H-Tap in the cover. Snap the cover closed. Consult Factory for flame-retardant version.
Technical Data
HTC2 and HTC2S use insulation wrap instead of end cushions for inner seal. Connector Cat. Nos. 54755 through 54790 and 63148 through 63180 require hydraulic crimping tools. Refer to instruction sheets. Outer Hard Shell Covers High Impact Black Thermoplastic (Noryl) Flammability Class, U.L. 94V-1 Inner seal Black neoprene sponge soft closed cell, oxygen index 28% U.L. 94 HBF Temperature Rating 90 C Maximum Voltage Rating 600 Volts maximum Uses insulation wrap instead of end cushions for inner seal. Note: insulation covers are not reusable.
+a _ BB 1/8
A_ a A+1/8
For H-Tap Applications

Cover Cat. No. HTC2 HTC2S HTC40 AL H-Tap 63105 63110 63118 63125 63140 CHT814-10 CHT214-9 CHT250214-8 CHT2514-7 CHT2502-6 CU H-Tap
For C-Tap Applications

Cover Cat. No. HTC40 C-Tap 54720 54725 54730 54755 54760 54735 54740 54745 54750 54765 54770 54775 54780 54785 54790 Color Code Brown Green Pink Blue Brown Black Orange Purple Yellow Pink Black Yellow White
HTC40L2
HTC500 HTC1000L HTC1000
63148 CHT50010-5/CHT50040-4 63160 CHT75010-3/CHT750350-2 63170 63180/63169 CHT750350-1F HTC500
HTC1000
These new insulating covers provide hard shell insulated protection for H type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range taking capability. Only five H-tap insulating catalog cover numbers accommodate the range of 6 AWG 1000 kcmil in the main, and 12 AWG 500 kcmil in the branch.
Hard shell outer covers guard against impact inner seal keeps out dust. Installs quickly and easily without special tools simply snaps together. Eliminates time consuming taping. Provides high quality, neat, uniform installations. Range taking design reduces inventory.
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Compression
Insulating Covers for H-Taps and C-Taps
H-Tap Insulating Covers (Soft Cover)

Cat. No. HT20C HT40C HT600C HT1000C HT1000C-L Wire Range Min. 6 6 2 1/0 1/0 Max. 2/0 4/0 500 MCM 750 MCM 1000 MCM Installs on H Tap Cat. No. 63110 & 63125 63140 & 63148 63160 & 63169 63180 63170
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Color-Keyed
Technical Data
Easily and quickly insulates on H type compression taps. Eliminates taping. Provided with three positive locking latches and overlapping fringe for maximum cable insulation. Rating: 90C, 600V. Made of flame retardant, high impact polypropylene. Material: Polypropylene Color: Black Voltage Rating 600V max. Temperature: 90C Use to Insulate AL H-Taps 63110/63115 63125/63120 63140 63148 63160 63180 63170 Dimensions (In.) B 1b" 1u" 2a"
Cat. No. HT20C HT40C HT600C HT1000C HT1000C-L
Wire Range Max. Min. 2/0 4/0 500 MCM 1000 MCM to 500 MCM 1000 MCM to 500 MCM 6 6 2 250 MCM to 1/0 AWG 250 MCM to 250 MCM
A 4d" 5T" 63169 6m"
C 1a" 1i" 1T"
A Dim. [184.15MM] 7.250 [263.40MM] 10.374
B Dim. 2.330 +.060 2.330 +.060
B C
(C) height, typical both halves
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E51
Compression
Wire Joints for Copper Conductor

Made of high conductivity copper, electro-tinplated, these compression joints offer an ideal method of pigtailing or tapping multiple conductors or for making a 2-way splice. Connectors and dies are colored for positive matching and compression. All-around compression assures high conductivity, low resistance, and high pullout values which exceed Underwriters Laboratories, Inc. requirements. These compression joints form a permanent installation, take a minimum amount of space, are easily insulated and give lowest installed cost.
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Color-Keyed
Installing Tools Connector Range Cat. No. 54610 54615 54620 54625-TB 54630 54635 54640 54645-TB 54650 Circular Mil Area min. max. 19,590 31,140 49,530 66,040 83,480 99,060 125,220 166,960 189,190 27,290 43,400 65,560 87,130 99,990 124,220 166,120 193,630 244,020 min. Cable Combination max. 2 #10 w/1 #12 sol or str 4 #10 sol or str 1 #4 w/2 #10 sol or str 1 #2 str w/2 #12 sol or str 2 #4 w/1 #10 sol or str 2 #4 w/2 #8 sol or str 3 #4 w/2 #10 sol or str 2 #1 w/2 #10 sol or str 2 #1/0 w/2 #8 str Hand Tools Dim. (in.) Color TBM25S/21E TBM8/BS TBM5/5S A E Code Die Cat. No. Die Cat. No. Die Cat. No. .407 .407 .417 .479 .479 .762 .762 .824 .887 .370 .430 .475 .545 .585 .620 .695 .770 .830 Blue Gray Brown Green Pink Black Orange Purple Yellow Included Included Included 13461 13462 13463 13454 13455 13456 TBM6 & TBM6S Upper Lower 13475 13472 13474 13475 13474 13475 13473 13477 13476 13477
3 #12 sol or str 3 #10 sol or str 3 #8 sol or str 4 #8 sol or str 2 #4 sol or str 6 #8 str 3 #4 sol or str 4 #4 sol or str 3 #2 str
13476
Hand tools only. UL Listed E9809 - code stranded Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
A E
E52
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Compression
Cast Copper Bus Taps for Copper Conductor

Heavy Duty Bus Bar Taps - Straight Barrel Angle 600V to 35KV Applications
Material: High Conductivity Cast Copper Alloy Finish: Electro Tin Plate Contact Material: Be Cu Finish: Silver For up to 12" thick bus bar 3" to 6" widths. For code copper cable. Clamps on no drilling of bus bar. Takes up less than 112" of bus bar space. Convex shape of connector tongue exerts great contact pressure on bus bar. Installs with hydraulic tools and hex crimp dies.
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Color-Keyed
1-3/8 Approx. 1"
T Dim. 1/2 Nom. For All Parts Listed (See Chart)
A Approx. 3/8-16 Copper Plated Steel Brazed Bolts and Nuts B Approx.
T Dim. 1/2 Nom. For All Parts Listed (See Chart)
1-3/8 Approx. A Approx. 3/8-16 Copper Plated Steel Brazed Bolts and Nuts B Approx.
Bronze Palnut
Figure 1
Bronze Palnut
Figure 2
T&B Cat. No. 251-31446-1 251-31446-7 251-31446-13 251-31446-8 251-31446-14 251-31446-23 251-31446-22 251-31446-19 251-31446-29 251-31446-30 251-31446-31 251-31446-3 251-31446-9 251-31446-15 251-31446-4 251-31446-10 251-31446-16 251-31446-17 251-31446-21 251-31446-6 251-31446-12 251-31446-18 251-31446-36
Wire Flex Code 1/0 Flex 225/24 1/0 275/24 450/24
Fig. No. 1 1 2 1 2 1 1 2 1 1 1 1 1 2
Busbar Width 3 4 5 or 6 4 5 or 6 3 4 6 3 4 5 or 6 3 4 5 or 6 3 4 5 or 6 5 or 6 6 3 4 5 or 6 5 or 6
A 6a 7a 9a 7a 9a 6a 7a 9a 5L 7a 9a 6e 7e 9e 6e 7e 9e 9f 9f 6f 7f 9f 9f
Dimensions (in.) B 2s 2s 2s 2s 2s 2s 2s 2s 2s 2s 2s 2l 2l 2l 2l 2l 2l 2f 2f 2f 2f 2f 2f
C 3d 4d 6c 4d 6c 3d 4d 64/9 3c 4d 6k 3d 4d 6c 3d 4d 6c 6c 6k 3d 4d 6c 6k
Die Code 66H 66H 66H 66H 66H 66H 66H 66H 66H 66H 66H 99H 99H 99H 99H 99H 99H 112H 112H 112H 112H 112H 112H
2/0 4/0
250 kcmil 350 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil
4/0 550/24
350 925/24
1 1 2 2 1
500 1325/24 750 1925/24
1 2 2 2
NOTES: Styles shown have cable tap on one portion of clamp assembly. Clamp assemblies with cable taps on both portions (top & bottom identical) are also available. These assemblies are identified by adding suffix AD to part numbers shown. Example: 251-31446-1AD
Only use hydraulic tools with hex crimp dies.

Double Cable Use AD Suffix
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E53
Compression
Quick Bus Taps for Copper Conductor

Quick Connector to Bus Bar 600V Applications
Material: High Conductivity Copper Finish: Electro Tin Plate
E
Color-Keyed
T&B Cat. No. BD40-25 BD40-2590 BD250-25 BD250-2590 BD300-25 BD300-2590 BD350-25 BD350-2590 BD400-25 BD400-2590 BD500-25 BD500-2590 BD600-25 BD600-2590 BD700-25 BD700-2590 BD750-25 BD750-2590
Wire Flex Code 4/0 4/0 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 700 kcmil 700 kcmil 750 kcmil 750 kcmil 500(1325/24) 500(1325/24) 650/24 650/24 775/24 775/24 350(925/24) 350(925/24) Flex 450/24 450/24 4/0(550/24) 4/0(550/24)
Bolt Size (in.) b b b b b b b b j j j j j j j j j j
A 1c 1c 1c 1c 1c 1c 1c 1c 2 2 2 2 2 2 2 2 2 2
Dimensions (in.) B 3m
C 2q
Die Code 54 54 62 62 66 66 71 71 76 76 87 87 94 94 99 99 106 106
Color Key Purple Purple Yellow Yellow White White Red Red Blue Blue Brown Brown Green Green Pink Pink Black Black
4a 2q 4i 2q 4k 2q 4y 2q 4m 2b 5i 2b 5i 2b 5i 2b
NOTES: These connectors are U.L. recognized. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
Hex Washer Head Nut
Kon-Tour Louvered Contact Bands
Hex Washer Head Bolt
Straight Style
90 Style
E54
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Compression
Motor Pigtail Connectors

Motor Lead Disconnects
Thomas & Betts offers a complete line of Motor Lead Disconnects for 600 volt and 5kv applications. Constructed of high conductivity copper with tin-plating, these disconnects achieve quick, reliable change out of electric motors while eliminating bolting, taping and loose connections. The Motor Lead Disconnects cover the wire range from #16 through 4/0 AWG and meet or exceed the electrical and mechanical performance of bolted connections. The female disconnects are equipped with a beryllium copper interface band to produce dependable connections. Features and Benefits Quick connectionsEliminates nuts, bolts and washers. Reliable insulationNo more miles of insulating tape. Simply slide on the reusable boot, keeping the total assembly small enough to fit into tight motor housings. Labor savingsFast snap-together assembly. Quick disconnectNo knife-cutting of melted tape, therefore no risk of cutting wire insulation, less motor downtime, and installer exposure in hostile environments is minimized.
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Color-Keyed
Motor Pigtail Connector One Line to One Load (2 Wire)

Cat. No. Female Disconnect MD1614F-0 MD1614F-1 MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 Male Disconnect MD1614M-0 MD1614M-1 MD1210M-1 MD1210M-2 MD8M-1 MD8M-2 MD6M-1 MD6M-2 MD4M-2 MD2M-2 MD2M-3 MD1M-2 MD1M-3 MD10M-3 MD20M-3 MD30M-3 MD40M-3 Wire Size 16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 8 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG Body Size 0 1 1 2 1 2 1 2 2 2 3 2 3 3 3 3 3 Color Code Blue Blue Yellow Yellow Red Red Blue Blue Gray Brown Brown Green Green Pink Black Orange Purple Boot Insulation MDBOOT-0 MDBOOT-1 MDBOOT-1 MDBOOT-2 MDBOOT-1 MDBOOT-2 MDBOOT-1 MDBOOT-2 MDBOOT-2 MDBOOT-2 MDBOOT-3 MDBOOT-2 MDBOOT-3 MDBOOT-3 MDBOOT-3 MDBOOT-3 MDBOOT-3 A .25 .38 .38 .50 .38 .50 .38 .50 .50 .50 .88 .50 .88 .88 .88 .88 .88 B .25 .38 .38 .50 .38 .50 .38 .50 .50 .50 .88 .50 .88 .88 .88 .88 .88 Dimensions (in.) C .63 .78 .78 .90 .82 .95 .88 1.02 1.06 1.09 1.46 1.23 1.56 1.56 1.59 1.71 1.81 D .52 .75 .75 1.00 .75 1.00 .75 1.00 1.00 1.00 1.75 1.00 1.75 1.75 1.75 1.75 1.75 E .25 .38 .38 .50 .38 .50 .38 .50 .50 .50 .88 .50 .88 .88 .88 .88 .88 F .125 .250 .250 .370 .250 .370 .250 .370 .370 .370 .500 .370 .500 .500 .500 .500 .500 Strip Length (in.) c" c" c" c" k" k" d" d" d" w" w" l" l" l" e" L" f"

B E B
D E F
A C C
Female Disconnect
Male Disconnect
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E55
Compression

Material: High Conductivity Copper Plating: Tin Insulator: Thermoplastic Elastomer
Motor Pigtail Connector One Line to One Load (2 Wire) (continued)

Cat. No. Female Disconnect MD1614F-0 MD1614F-1 MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 Male Disconnect MD1614M-0 MD1614M-1 MD1210M-1 MD1210M-2 MD8M-1 MD8M-2 MD6M-1 MD6M-2 MD4M-2 MD2M-2 MD2M-3 MD1M-2 MD1M-3 MD10M-3 MD20M-3 MD30M-3 MD40M-3 WT112M WT111M WT2000 ERG2002 X X X X X X X X X X X 13475 13475 13475 13475 13472 13474 13474 13474 13474 13475 13474 13474 13475 13477 13477 13477 13477 13476 13477 13477 13477 13477 13477 13477 13477 13477 13454 13454 13454 13454 13454 13454 13454 13455 13455 13455 13455 13455 13456 13461 13461 13461 13461 13461 13461 13461 13462 13462 13462 13462 13462 13463 21 21 24 24 29 33 33 37 37 42 45 50 54 Red Red Blue Blue Gray Brown Brown Green Green Pink Black Orange Purple TBM25S TBM20S TBM6, TBM6S, TBM60RS Upper Die Lower Die Installing Tools TBM5 TBM5S Die Set TBM8 TBM8S Die Set Hydraulic Tools & TBM50S Hand Tool Die Code Color
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Color-Keyed
Specifications: Wire range: No. 16 to 4/0 AWG Rating: 600V, 90C Material: High conductivity copper Plating: Tin Insulator: Thermoplastic Elastomer Quick, Easy Installation 1. Choose appropriate Color-Keyed disconnect for conductor size to be terminated. Note color of bands on disconnect barrel. 2. Select proper installing die by matching die color to disconnect barrel color bands. 3. Install die in T&B tool, insert stripped wire into barrel of disconnect and compress between color bands. Repeat for mating half. 4. Snap the two halves together and slip on insulator over mated connection. Secure insulator with TY-RAP cable ties provided with the insulators.
600 Volt Version

5KV Volt Version
E56
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Compression

Material: High Conductivity Wrought Copper KON-TOUR louvered contact bands. Finish: Electro-Tin Plate, color-coded to match installing dies.
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Color-Keyed
Motor Pigtail Connector One Line to Two Load (3 Wire)

Cat. No. Female Male Disconnect Disconnect MD1614F-0 M2D1614M-0 MD1210F-1 M2D1210M-1 MD1210F-2 M2D1210M-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 M2D8M-1 M2D8M-2 M2D6M-1 M2D6M-2 M2D4M-2 M2D2M-2 M2D2M-3 M2D1M-2 M2D1M-3 M2D10M-3 M2D20M-3 M2D30M-3 M2D40M-3 Wire Size 16-14 AWG 12-10 AWG 12-10 AWG 8 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG Body Size 0 1 2 1 2 1 2 2 2 3 2 3 3 3 3 3 Color Code Blue Yellow Yellow Red Red Blue Blue Gray Brown Brown Green Green Pink Black Orange Purple Boot Insulation MDBOOT-1 M2DBOOT-1 M2DBOOT-2 M2DBOOT-1 M2DBOOT-2 M2DBOOT-1 M2DBOOT-2 M2DBOOT-2 M2DBOOT-2 M2DBOOT-3 M2DBOOT-2 M2DBOOT-3 M2DBOOT-3 M2DBOOT-3 M2DBOOT-3 M2DBOOT-3 Dimensions (in.) A .250 .380 .500 .380 .500 .380 .500 .500 .500 .875 .50 .875 .875 .875 .875 .875 B .250 .380 .500 .380 .500 .380 .500 .500 .500 .875 .50 .875 .875 .875 .875 .875 C .63 .780 .900 .820 .950 .875 1.020 1.060 1.090 1.460 1.230 1.560 1.560 1.590 1.710 1.810 D .77 .750 1.500 1.125 1.500 1.125 1.500 1.500 1.500 2.630 1.500 2.630 2.630 2.630 2.630 2.630 E .25 .380 .500 .380 .500 .380 .500 .500 .500 .875 .500 .875 .875 .875 .875 .875 F .12 .25 .37 .25 .37 .25 .37 .37 .37 .50 .37 .50 .50 .50 .50 .50 Strip Length (in.) c" c" c" k" k" d" d" d" w" w" l" l" l" e" L" f"
Operating Range: 600V max., 1000V max. in signs and fixtures. Listing: U.L. Listed and CSA Certified for 12 - 8 AWG solid copper conductors and stranded copper conductors in the sizes shown. Selection: Always use the same body size when selecting male and female disconnects. For example, to connect a 2 AWG male to an 8 AWG female, select Catalog Numbers M2D2M-2 and MD8F-2. Both have body size 2. Insulation: Use insulating boots matching the disconnect body size as indicated in the chart. To protect the connection from moisture and dirt use sealing compound Catalog Number MDBOOT-SEAL.
D B
A C
C
Female Disconnect
Male Disconnect
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E57
Compression
Motor Pigtail Connector One Line to Two Load (3 Wire) (continued)

Cat. No. Female Disconnect Male Disconnect M2D1210M-1 M2D1210M-2 M2D8M-1 M2D8M-2 M2D6M-1 M2D6M-2 M2D4M-2 M2D2M-2 M2D2M-3 M2D1M-2 M2D1M-3 M2D10M-3 M2D20M-3 M2D30M-3 M2D40M-3 M2D1614M-0 X WT112M WT111M ERG 2002 WT2000 X X Installing Tools TBM5 TBM6, TBM6S, TBM60RS TBM5S Upper Die Lower Die Die Set 13475 13475 13475 13475 13472 13474 13474 13474 13474 13475 13474 13474 13475 13477 13477 13477 13477 13476 13477 13477 13477 13477 13477 13477 13477 13477 13454 13454 13454 13454 13454 13454 13454 13455 13455 13455 13455 13455 13456 TBM8 TBM8S Die Set 13461 13461 13461 13461 13461 13461 13461 13462 13462 13462 13462 13462 13463 Hydraulic Tools Die Code Color 21 21 24 24 29 33 33 37 37 42 45 50 54 Yellow Yellow Red Red Blue Blue Gray Brown Brown Green Green Pink Black Orange Purple Blue
TBM25S X X X X X X X
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Color-Keyed
MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 MD1614F-0
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Compression
5KV Motor Pigtail Connector Supplied with Boot, Pin, Silicon Gel (Two Female Connectors Required)
Cat. No. 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L Wire Range Female Disconnect AWG. Cat. No. #8 #6 #4 #2 #1 #2 #1 1/0 2/0 3/0 4/0 MD8F-2 MD6F-2 MD4F-2 MD2F-2 MD1F-2 MD2F-3 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 Color Code Red Blue Grey Brown Green Brown Green Pink Black Orange Purple Dimensions (In.) L W H 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 Body Size 2 2 2 2 2 3 3 3 3 3 3
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Color-Keyed
Double Male Pin
4.50
1.44
2.25
Sealant
Cat. No. MDBOOT-SEAL Material Specifications: Description: Application Temperature: Service Temperature: Dimensions: Description Sealant Polybutene Compound 40F to 100F -40F to 180F Width 1" Thickness a" Length (Std. Roll) 10' wrapped on release liner Resists normal aging process Resists acids, bases and alcohols 200 v/mil minimum 1013 ohms/cm Pass VO Vertical Flame Test
Start
Sealant should be used with T&B MOTORDISCONNECT Boots: MDBOOT-0, MDBOOT-1, MDBOOT-2 and MDBOOT-3. The cable should be clean and free of grease, oil, and other foreign substances. Apply two layers around each cable at the same distance from the connector. Slide the assembly into boot, apply TY-RAP cable ties and work sealant around wires at end of boot to eliminate voids.
Environmental Resistance: Chemical Resistance: Dielectric Strength: Volume Resistivity: Flame Retardancy:
End
Start
End
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E59
Compression
High-Amperage Quick Power Disconnects

Making connections for loads requiring high amperage has never been easier. We have designed this connector to be the fastest off-load connection possible, while maintaining the integrity of the system. Using the multi-contact approach, the design provides low insertion and extraction forces with low resistance and temperature rise. This unique design allows for multiple connections and disconnection without the performance characteristics changing or deteriorating.
E
Color-Keyed
Unique Construction
Material used in the design is 99.9% conductive copper, silver plated. The contact design is a louvered band of beryllium copper. All the raised edges of the louvered band are deflected, producing a multitude of high-force contact points, Each contact point is typically in the force range of 8,000 to 10,000 psi. High currents, caused by short circuits or sudden surges, tend to make the contact interface even more efficient by increasing the contact pressure.
Cat. No. Male 272-32175M Future Design Future Design Future Design Female 272-32175F Conductor 777 MCM 646 MCM 535 MCM 444MCM Die Code 115
Locking Clip
1f"
y" 1d"
Multi-Lam Contact
8k"
E60
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Compression
Copper Traction Motor Disconnect Lugs for Diesel-Electric Locomotives

G
E H A B F
T&B Method Traction Motor Disconnect Lugs for Diesel-Electric Locomotives

Cat. No. MD37 MDD61 MD 105 MD 105 MD 125 MD 150 MD 175 MD 225 MD 275 MD 325 MD 375 MD 450 MD 550 MD 650 MD 775 MD 925 MD 1100 MD 1325 MD 1600 MD 1925 MD 2300 Cable Size 37/24 61/24 105/24 91/24 125/24 150/24 175/24 225/24 275/24 325/24 375/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1600/24 1925/24 2300/24 A 2k 2k 2e 2e 2e 2n 2n 3 3 3 3a 3a 3i 3i 3i 3f 3f 3A 3f 4h 4c Dimensions (in.) B C 1f 1f 1f 1f 1f 1g 1g 1g 1g 1g 2 2 1g 1g 1g 2h 2h 2p 2h 2p 2a x x x x x x x L L L A A n n n 1a 1X 1q 1X 1X 1x D q q q q q .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .375 .375 .375 .375 .375 .375 E Approx. (in.) c c k k k e e z z z z z 1 1 1 1q 1c 1f 1c 1d 1y F Bolt Size (in.) G H j j j j j j j j j j j j j j j c c c c c c g g g g g g g g g g g g g g g 1 1 1 1 1 1 Die Code 26 26 33 33 33 45 45 60 60 60 60 60 76 76 76 87 107 107 107 115 130
l $
Cat. No. MD 1925 Supplied With Elongated Bolt Hole.
c c c c c k k k k k k k k k k k k k k k k
E
Color-Keyed
Note: Some parts may not be current on the system. Contact Tech Services for information. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
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E61
Compression
Connector Kits
Color-Keyed Connector Kit for Copper Cables
Cat. No. Qty. 25 25 15 10 15 15 10 5 TBM2K-1 15 15 15 15 15 15 1 54610 54615 54620 54710 54615 54720 TBM20S or TBM25S Min. Max. 3-#12 4-#12 4-#12 4-#10 3-#8 1-#4 Min. Max. 10 10 8 12 6 10-12 8 8-10 4 or 5 8-10-12 6 6-8 #8 #2AWG Pigtails Pigtails Pigtails C-Tap C-Tap C-Tap Cat. No. 54104 54105 54106 54107 54504 54505 54506 54507 Cable Size #8 #6 #4 #2, #3 #8 #6 #4 #2 Items One hole lugs One hole lugs One hole lugs One hole lugs 2-way conn. 2-way conn. 2-way conn. 2-way conn. 1 12 Std. Pkg. Wt. Each
E
Color-Keyed
U.L. not Applicable
Carrying Cases
Cat. No. PWK1 PWK4 MDPWK12 MDPWK23 MDKITL
Description Empty case includes Color-Keyed wall chart; make up your own selection of Color-Keyed lugs, splices, taps or motor disconnects. Metal cabinet that holds four of the PWK1 shells slide out for easy removal of PWK1. Selection of size 1 and 2 male and female motor disconnects plus insulators; to connect 60 single line to single line load motor leads, #12 AWG through #2 AWG; tools not included. Selection of size 2 and 3 male and female motor disconnects plus insulators; to connect 54 single line to single line load motor leads, #12 AWG through #4/0 AWG; tools not included. 2 and 1 male and female motor disconnects plus insulators. To convert single to single line or single line to two line. Includes Tool. 10 MD1210F-1 10 MD8F-1 10 MD6F-1 30 MDBOOT-2 6 MD1210M-2 6 MD1210F-2 6 MD8F-2 6 MD6F-2 6 MD4F-2 6 MD2F-2 6 MD1F-2 36 MDBOOT-2 1 TBM25S 3 M2D6M-2 12 MD2F-2 6 MD2M-2 6 MD6M-1 6 MD8M-2 6 MD6M-2 6 MD4M-2 6 MD2M-2 6 MD1210F-2 3 MD2M-3 3 MD1M-3 3 MD10M-3 3 MD20M-3 3 MD30M-3 3 MD40M-3 18 MDBOOT-3 24 MDBOOT-2 3 M2D8M-2 12 MD4F-2 6 MD4M-2 6 MD8M-2 6 MD8F-2 6 MD6F-2 6 MD4F-2 6 MD2F-2 3 MD2F-3 3 MD1F-3 3 MD10F-3 3 MD20F-3 3 MD30F-3 3 MD40F-3 3 M2D2M-2 12 M2DBOOT-2 12 MD6F-2 6 MD6M-2 6 MD8F-1
MDKITL
MDPWK12 Case Contents: 1 PWK1 10 MD1210M-1 10 MD8M-1 10 MD6M-1 30 BOOT-1 MDPWK23 Case Contents: 1 PWK1 6 MD1210M-2 6 MD8M-2 6 MD6M-2 6 MD4M-2 6 MD2M-2 6 MD1M-2 MDKITL Case Contents: 1 PWK1 3 M2D4M-2 12 MDBOOT-1 12 M2D8F-2 6 MD6F-1 6 MD8M-1
E62
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Compression
Connectors for Aluminum/Copper Code Conductor

The Copper Colloidal Surface Treatment That Protects, Lubricates and Enhances Conductivity Between All Electrical Connections
Good connections are one of the most important aspects of electrical work. Mechanics know how much down-time is caused when fluids or oils leak into the raceway system or looking for a weak link in a ground system caused by a high resistance connection. Mechanics also know how much time is spent keeping contacts, switches, lugs and other connectors clean or replacing parts because of green scourge build-up. Thomas & Betts has the solution to improve connections made in thousands of electrical and raceway installations made each day by electricians everywhere. Kopr-Shield compound is a unique homogenized blend of pure, polished colloidal copper, rust and corrosion inhibitors that simultaneously protects, lubricates and enhances the conductivity of the mating surfaces to which it is applied. Extremely adhesive, Kopr-Shield compound flows smoothly into uneven contours and voids, making application easy, protection and lubrication complete and positive. A stable compound, it will not settle-out, thin, thicken, harden, or dry out under the most severe environmental conditions. Kopr-Shield Compound has excellent temperature characteristics brushed on at 50F to 250F (other compounds either turn solid or run like water at these extremes). Even at 1800F, Kopr-Shield remains intact for short terms. Kopr-Shield Compound may be used to advantage in all electrical installations. When the environment is hostile to good electrical and mechanical connections, Kopr-Shield Compound is a must! Use Kopr-Shield Compound for Battery Lugs and Cables. Prevention of Green Scourge corrosion. Reduction of resistance. Ease of terminal installation and removal. Use Kopr-Shield Compound for Raceways. Lubrication Ease of assembly and disassembly. Grounding Continuity Improved Exceeds code requirements. Use Kopr-Shield Compound for Fuse Clips. Even Heat Distribution Elimination of hot spots. Oxidation Prevention Prevents carbon path formation. Lubrication Easy installation and removal of fuses. Use Kopr-Shield Compound for Wiping Contacts, Drum Switches and Slip Rings. Prevention of galling, burning, pitting and discoloration. Suppression of arching and dissipation of coronas. Lubrication for ease of operation.
E
Color-Keyed
Kopr-Shield
Cat. No. 201-31879 201-31879-1 CP8-TB CP16 CP128 Description 1d oz. Container with brush 4 oz. Container with brush 8 oz. Container with brush 16 oz. Container with brush 1 Gallon Can Std. Pkg. 96 24 12 12 4 Wt. Lbs./C 11.46 38.54 64.58 120.83 952.00
ALUMA-SHIELD Aluminum Joint Compound

Cat. No. 21059 AP8 M53 Contains Squeeze Bottle Pt. 8 oz. Brush Cap Can 50 Gallon Drum Description For aluminum cable connections; contains fine zinc particles which break through oxide film on cable strands upon compression of connection; assures a low resistance contact and seals out air and moisture.
Note: U.L. Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NEC applications up to 8 KV and 90C.
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E63
Compression

Compression Washer Nut
Belleville Compression Washers Plus Flat Washer

Dimensions (in.) Flat Washer Cat. No. 60800B 60801B 60802B 60803B Bolt Sizes (in.) b j c d A f g 1 1b B .067 .074 .083 .109 Belleville Washer C D L m n m .055 .065 .075 .095
Steel or Copper Stud
Tin or Cadmium Plated Mild Steel Flat Washer Aluminum Lug Tin Plated
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Color-Keyed
Belleville Spring Washer Material: Hardened Steel Finish: Tin Plate Color: Yellow Flat Washer
Material: Steel Finish: TinChromate Plate Color: Yellow
When bolting aluminum lugs and connectors to bus bars with steel or brass hardware, the recommended practice to ensure a tight connection is to use a Bellville spring washer on top of a flat washer under the bolt head or nut. For heavy duty service where the heat rise is expected to exceed 30C above ambient, this procedure maintains constant pressure as the connector metals expand and contract with temperature changes.
Washer Only
Dimensions (in.) Flat Washer Cat. No. 60800 60801 60802 60803 60804 Bolt Sizes (in.) b j c d e A B Belleville Washer C D L m n m 1d .055 .065 .075 .095 .110
Note: Ordering quantity must be in unit quantities and multiples thereof. The Bellville washer should be installed with a larger flat washer to spread the high stresses of the spring washer edges over a large area of the lug and/or bus bar.
Dragon Tooth transition washers let you connect copper-to-aluminum, copper-to-copper, or aluminum-to-aluminum components quickly and dependably. Toothed surface penetrates aluminum and copper oxides. Eliminates need for: 1) grinding aluminum surfaces 2) applying compounds 3) spring-typed washers Lower installed cost.
Dragon Tooth Transition Washers

Cat No. DTW14 DTW516 DTW38 DTW12 DTW58 Bolt Size (in.) b j c d e Torque in lbs. 50-80 125-160 160-240 390-540 540-730
E64
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Compression
One Hole Lugs 90C, 600V to 35KV Applications

Made of high conductivity wrought aluminum, these connectors are designed and approved for aluminum and copper conductors, performing equally well on both metals. Color-Keyed connectors quickly identify the correct Color-Keyed installing die, for positive compressions. Hardened steel dies compress the connector around the cable, changing the round strands to polygonal shapes and cold flowing the strands and connector into a solid homogenous mass. Cable Size AL/CU Bolt Size(in.) #10 b c #10 b j c #10 b j c b j c b j c d b j c d b j c d b j c d b j c d j c d e c d e j c d d e d d e e e e e Color Code Red Blue Long compression areas assure complete contact and multiple compressions prevent creep of the aluminum conductor. Connectors are filled with a high temperature oxide inhibitor compound. Connectors are electro tin coated to prevent electrolytic corrosion when in contact with copper and assure lowest contact resistance. Material High Conductivity Wrought Aluminum Finish Electro-Tin Plated
E
Color-Keyed
Dimensions (in.) A 1.09 1.31 1.53 1.22 1.38 1.56 1.60 1.52 1.67 1.83 1.86 1.81 2.00 2.03 1.91 2.06 2.09 2.25 2.30 2.39 2.42 2.89 2.36 2.51 2.51 2.95 2.48 2.64 2.64 3.10 2.58 2.83 2.83 3.15 3.53 3.58 3.90 4.65 3.73 4.05 4.80 3.75 3.80 4.13 4.83 5.58 4.95 4.95 5.70 5.83 5.95 6.03 6.78 B .56 .72 .93 .56 .71 .91 .93 .59 .75 .91 .93 .75 .91 .93 .75 .91 .93 1.41 .81 .91 .93 1.41 .81 .97 .97 1.41 .87 1.03 1.03 1.41 .87 1.09 1.09 1.41 .88 .93 1.25 2.00 .93 1.25 2.00 .88 .93 1.25 1.25 2.00 1.25 1.25 2.00 2.00 2.00 2.00 2.00 C .41 .43 .58 .41 .44 .60 .60 .47 .47 .63 .63 .64 .64 .64 .72 .72 .72 .88 .75 .75 .75 .88 .88 .88 .88 .94 .97 .97 .97 1.03 1.06 1.06 1.06 1.06 1.21 1.21 1.21 1.21 1.29 1.29 1.29 1.39 1.39 1.39 1.53 1.53 1.65 1.79 1.79 1.92 2.04 2.13 2.50 D .06 .07 .06 .09 .09 .06 .06 .13 .13 .09 .09 .19 .19 .19 .19 .19 .19 .13 .19 .19 .19 .16 .19 .19 .19 .19 .22 .22 .22 .22 .22 .22 .22 .22 .25 .25 .25 .25 .27 .27 .27 .28 .28 .28 .33 .33 .38 .38 .38 .37 .38 .40 .50 E .270 .270 .270 .280 .280 .280 .280 .350 .350 .350 .350 .460 .460 .460 .510 .510 .510 .510 .560 .560 .560 .560 .620 .620 .620 .620 .700 .700 .700 .700 .770 .770 .770 .770 .857 .857 .857 .857 .917 .917 .917 .990 .990 .990 1.090 1.090 1.180 1.280 1.280 1.360 1.440 1.500 1.770 F .22 .34 .44 .22 .34 .44 .44 .22 .34 .44 .44 .34 .44 .44 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .38 .38 .50 .75 .38 .50 .75 .38 .38 .50 .50 .75 .50 .50 .75 .75 .75 .75 .75
E F A B
Cat. No. 60096 60097 #10 60099 60101 60102 #8 60103 60104-TB 60106 60107 #6 60108 60109 60112 60113 #4 60114 60116 60117 #2 60118 60120 60122 60123 #1 60124 60126 60128 60129 1/0 60130 60132 60134 60135 2/0 60136 60138 60140 60141 3/0 60142 60144 60147 60148 4/0 60150 60151 60154 60156 250 kcmil 60157 60159 300 kcmil 60160 60162 60165 350 kcmil 60166 60168 400 kcmil 60171 500 kcmil 60172 60174 600 kcmil 60176 700 kcmil 60178 750 kcmil 60184 1000 kcmil Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
Gray
Green
Pink
Gold
Tan
Olive
Ruby
White
Red Blue Brown Green Pink Black Purple Yellow
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E65
Compression
Two Hole Lugs 90C

600V to 35KV Applications
AL and CU concentric and compact code AL strandings. Connectors are filled with oxide inhibitor compound. Material High Conductivity Wrought Aluminum. Finish Electro-Tin Plated.
E
Color-Keyed
Cat. No.
Cable Size
Bolt Size (in.)
Color Code
Dimensions (in.) A B 1.90 1.90 3.41 1.18 3.41 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 3.00 3.00 C .880 .970 .970 1.063 1.063 1.210 1.210 1.290 1.290 1.390 1.390 1.530 1.530 1.650 1.650 1.790 1.790 1.920 1.920 2.040 2.040 2.130 2.500 D .19 .22 .22 .22 .22 .25 .25 .27 .27 .28 .28 .33 .33 .38 .38 .38 .38 .37 .37 .38 .38 .40 .50 E .62 .70 .70 .77 .77 .86 .86 .92 .92 .99 .99 1.09 1.09 1.18 1.18 1.28 1.28 1.36 1.36 1.44 1.44 1.50 1.77 F .38 .38 .75 .38 .75 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .50 .50 G 1.00 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.75 1.75
E F B
60230 1/0 AWG c Tan 3.50 60236 2/0 AWG c 3.50 60238 2/0 AWG d Olive 5.03 60242 3/0 AWG c 3.66 60244 3/0 AWG d Ruby 5.16 60248 4/0 AWG c 4.58 60250 4/0 AWG d White 5.65 60254 250 kcmil c 4.73 60256 250 kcmil d Red 5.80 60260 300 kcmil c 4.80 60262 300 kcmil d Blue 5.88 60265 350 kcmil c 5.50 60267 350 kcmil d Brown 6.58 60268 400 kcmil c 5.63 60269 400 kcmil d Green 6.70 60271 500 kcmil c 5.63 60273 500 kcmil d Pink 6.70 60274 600 kcmil c 5.75 60275 600 kcmil d Black 6.83 60276 700 kcmil c 5.88 60277 700 kcmil d Purple 6.95 60278 750 kcmil d Yellow 7.15 60284 1000 kcmil d 7.78 Note: Bolt holes c" on 1" centers, d" on 1f" centers.
Range Taking Narrow Tongue Single Barrel Lugs*

A
B Flat 1d C Dia. j D
1f
Wire barrel factory filled with oxide inhibiting compound.
Cat. No. 60273N 60278N
Al-Cu Cable Range 350-500 kcmil 500-750 kcmil
Bolt Size d d
Hex Die No. 99H 115H
No. of Compressions Color Code Pink Yellow 13642 TBM12M 4 Dimensions TBM15 4 4 A 6g 7a B 3a 3L C 1s 1d D u d
* 90C, 600V to 35KV applications All lugs have 1d" wide tongues. Bolt holes on 1f" centers. Material: Aluminum Finish: Tin Plated Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
E66
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Compression

Two Way Connectors for 600V to 35KV 90C Applications
AL and CU concentric conductors and compact code AL strandings
Conductor Code 10 Str. 8 Str. 6 Str. 4 Str. 2 Str./3 Str. 1 Str. 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil Color Code Red Blue Gray Green Pink Gold Tan Olive Ruby White Red Blue Brown Green Pink Black Purple Yellow Dim. (in.) A 1.00 1.19 1.63 1.81 1.81 2.38 2.38 2.50 2.81 3.66 3.91 3.97 4.97 4.97 4.97 5.22 5.44 5.69 6.69 E .27 .28 .35 .46 .51 .56 .62 .70 .77 .86 .92 .99 1.09 1.18 1.28 1.36 1.44 1.50 1.77
Cat. No. Designed for aluminum/copper metals, these two-way connectors permit aluminum conductors to be spliced to copper conductors, as well as aluminum-to-aluminum conductors. 60500 60501 60507 60512 60516 60522 60530 60536 60542 60548 60554 60560 60565 60568 60571 60574 60576 60578 60584
E
Color-Keyed
Material High Conductivity Wrought Aluminum Finish Electro-Tin Plated
Aluminum Reducing Connectors for 600V 90C Applications

Cat. No. 60905 60910 60915 60925 60930 60935 60940 60945 60950 60955 60960 60965 60970 60975 60980 60985 Cable Size Aluminum Copper 8 6 4 1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 10 8 6 3 2 1 1/0 2/0 3/0 4/0 4/0 250 kcmil 350 kcmil 400 kcmil 500 kcmil 500 kcmil Dimensions (in.) A E m 1e 1m 2c 2c 2d 2m 3f 4 4h 5h 5h 5h 5j 5l 5m s X k w e L f g n 1 1p 1r 1j 1X 1k 1d Color Key Blue Gray Green Gold Tan Olive Ruby White Red Blue Brown Green Pink Black Purple Yellow Die Code 24 29 37 45 50 54 60 66H 71H 76H 87H 94H 99H 106H 112H 115H
Reducing connectors are designed for splicing aluminum to copper conductors of equal ampacities. Connectors are made in the right combination of equivalent sizes. (Example: one end for 4/0 aluminum, the other end for 2/0 copper.) Material High Conductivity Wrought Aluminum Finish Electro-TIn Plated
Selection table gives aluminum/copper equivalents for all sizes. Connectors are filled with a high temperature oxide inhibiting compound. Installing Tools: TBM5(s) #10 4/0 TBM6(s) #10 350 kcmil TBM8(s) #10 350 kcmil
RUBY DIE RUBY DIE RUBY DIE RUBY DIE
1/0 CU
T&B 3/0 AL
Smaller I.D. end for Copper cable
Larger I.D. end for Alum. cable
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E67
Compression
Connectors for Aluminum Code Conductor
One Hole Aluminum Compact Size Equipment Lug*

T&B Cat. No. 61102 61107 61112 61116 61122 61130 61136 61142 61148 61156 61162 61165 61171 61178 Aluminum Cable Size #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil *Aluminum Range Taking Bolt Hole (in.) b b b b b c c c c d d d d e A 1.33 1.33 1.33 1.75 1.75 2.00 2.00 2.50 2.50 2.50 2.50 3.25 3.25 3.75 B .54 .54 .54 .68 .68 .83 .83 1.08 1.08 1.23 1.23 1.23 1.23 1.54 Dimensions (in.) C D E .50 .50 .50 .55 .55 .64 .64 .78 .78 .98 .98 1.20 1.20 1.49 .14 .14 .14 .20 .20 .20 .20 .23 .23 .25 .25 .41 .41 .41 .37 .37 .37 .48 .48 .57 .57 .70 .70 .85 .85 1.04 1.04 1.33 F .25 .25 .25 .25 .25 .38 .38 .38 .38 .50 .50 .56 .56 .81
E
Color-Keyed
#8-1/0 #1-2/0 2/0-4/0 #4-300 250-350 2/0-500 500-750
The compact size, one-hole aluminum ColorKeyed lug is greatly reduced in size as compared to an aluminum lug of the same cable size. It can be directly substituted for the equipment mechanical lugs in most cases. Only seven dies handle all fourteen lugs. Factory filled with joint compound. Electro-tin plated. Supplied with insulating covers.
600V, 90C This lug with insulating covers for aluminum cables only. This lug is reduced in size as compared to an aluminum lug of the same cable size. It can be substituted for the equipment mechanical lugs in most cases. Factory filled with joint compound. Electro-tin plated. Cover is Neoprene. *For range taking capability, use TBM8-750/TBM8-750M1 Smart Tool. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
F
E DIE A
T&B B
DIE
UL
SA
E68
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Compression
Transformer Lug Kits for Aluminum Code Conductor
Kits include all the necessary range taking compression or mechanical type lugs and bolting hardware to connect to the designated transformers.
Color-Keyed
Transformer Lug Kits 600V, 90C Applications

Transformer KVA Sizes Compression 15-37d 1 15-45 3 50-75 1 75-112d 3 100-167 1 150-300 3 Kit Cat. No. 611CL-SK1 611CL-SK2 611CL-SK3 Terminal Lugs AL Cable Range* #8-1/OAL #4-300 kcmil #4-300 kcmil AL #4-300 kcmil AL #2/0-500MM AL 100-167 1 150-300 3 611CL-SK3 -500 #4-300 kcmil AL #2/0-500 kcmil AL 500 3 Mechanical 15-37d 1 15-45 3 50-75 1 75-112d 3 100-167 1 150-300 3 622ML-SK1 622ML-SK2 #14-2 #6-250 #6-250 #6-250 622ML-SK3 350-800 500 3 622ML-SK4 350-800 **Ready Lugs Mechanical Lugs 8 4 12 3 22 29 b-20 b-20 b--20 c-16 c-16 8 16 3 16 18 b-20 x f b-20 x b" b-20 x 1f" b-20 x f" c-16 x 2" c-16 x 2" 8 8 8 3 16 18 FLAT b" SPRING b" FLAT b" SPRING b" FLAT b SPRING b" FLAT c" SPRING c" FLAT c" SPRING c" 8 8 16 16 3 3 16 16 18 18 1 1 611CL-SK4 #500-750 kcmil AL Qty. 8 4 12 3 22 3 22 29 Nuts b-20 b-20 b-20 c-16 b--20 c-16 c-16 Qty. 8 16 3 16 3 16 18 Kit Contents Bolts b-20 x 1" b-20 x 1" b-20 x 2" b-20 x 34" 38-16 x 2" b-20 x 1" c-16 x 2" c-16 x 2" Qty. 8 8 8 3 16 3 16 18 Washers FLAT b" SPRING b" FLAT b" SPRING b" FLAT b" SPRING b" FLAT c" SPRING c" FLAT b" SPRING b" FLAT c" SPRING c" FLAT c" SPRING c" Qty. 8 8 16 16 3 3 16 16 3 3 16 16 18 18 Std. Pkg. 1 1
Color-Keyed Compression Equipment Lugs
* To assure proper range taking compression on Color-Keyed equipment lugs use Smart Tool (Cat. No. TBM8-750/TBM8-750M-1). ** Largest cable in lug can be applied with standard hex or hand tool. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
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E69
Compression
Pin Connectors for Aluminum/Copper Code Conductor
Bi Pin Bi Metal Pin Connectors with Insulating Covers*

Cat.No. 61905A 61910A 61915A 61920A 61925A 61930A 61935 61940 61945 61950 61955 61960 61963 61965 61970 61975 Alum. Cable Size 8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700-750 kcmil Copper Wire Size 10 AWG 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 250 kcmil 350 kcmil 400 kcmil 500 kcmil Body Length After Installing (in.) 1g 1g 1l 1l 1e 15e 1n 2a 2a 2i 2d 2d 3f 3f 3f 3f Die Code No. 24 24 45 45 50 50 50 60 60 66 71H 71H 87H 87H 107H 107H Color Key Blue Blue Gold Gold Orange Orange Orange Ruby Ruby White Red Red Brown Brown Orange Orange
E
This connector converts the aluminum cable into a two-size smaller copper pigtail. The connector upgrades a connection by eliminating cold flow and oxidation of aluminum, reduces an oversized aluminum cable, and allows installer to terminate aluminum into a copper only lug. Material copper wire/aluminum body Finish body is electro-tin plated wire barrel factory prefilled with joint compound Insulator Neoprene 600V dielectric rating
Color-Keyed
* 600V 90C application Hand Tools - Smart Tool
Strip Length
Diameter of pin connector assy.
Length
Insulator Stranded Copper Wire/Cable (Factory Installed) Aluminum Cable (For Termination) Connector installed with insulator
To inspect installation: Match the installing dies to the pin connector permanent embossing. (For tools with code embossing dies)
Body Length Installed
Connector Installed
E70
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Compression
Heavy Duty Battery Connectors

Tin Plated Straight Battery Connectors
Cat. No. BAC4SUBT BAC2SUBT BAC1SUBT BAC10SUBT BAC20SUBT BAC30SUBT BAC40SUBT BAC4SPBT BAC4SNBT BAC2SPBT BAC2SNBT BAC1SPBT BAC1SNBT BAC10SPBT BAC10SNBT BAC20SPBT BAC20SNBT BAC30SPBT BAC30SNBT BAC40SPBT BAC40SNBT
BAC10SPBT
Bulk Cat. No. BAC4SUBT-C BAC2SUBT-C BAC1SUBT-C BAC10SUBT-C BAC20SUBT-C BAC30SUBT-C BAC40SUBT-C BAC4SPBT-C BAC4SNBT-C BAC2SPBT-C BAC2SNBT-C BAC1SPBT-C BAC1SNBT-C BAC10SPBT-C BAC10SNBT-C BAC20SPBT-C BAC20SNBT-C BAC30SPBT-C BAC30SNBT-C BAC40SPBT-C BAC40SNBT-C
SAE Cable Size and Color 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 4 Gauge 2 Gauge 2 Gauge 1 Gauge 1 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge
Description Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative
I.D. .261 .340 .340 .455 .502 .530 .600 .261 .261 .340 .340 .340 .340 .455 .455 .502 .502 .530 .530 .600 .600
O.D. .430 .550 .550 .625 .676 .730 .844 .430 .430 .550 .550 .550 .550 .625 .625 .676 .676 .730 .730 .844 .844
Pkg. Qty. 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Bulk Color Pkg. Qty. Key 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Grey Green Pink Black Orange Purple Yellow Grey Grey Green Green Pink Pink Black Black Orange Orange Purple Purple Yellow Yellow
BAC10SUBT
E
Color-Keyed
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S.
Tin Plated Flag Battery Connectors

Cat. No. BAC10FU BAC20FU BAC30FU BAC40FU BAC10FPBT BAC10FNBT BAC20FPBT BAC20FNBT BAC30FPBT BAC30FNBT BAC40FPBT BAC40FNBT Bulk Cat. No. BAC10FNBL BAC20FNBL BAC30FNBL BAC40FNBL BAC10FPBT-C BAC10FNBT-C BAC20FPBT-C BAC20FNBT-C BAC30FPBT-C BAC30FNBT-C BAC40FPBT-C BAC40FNBT-C SAE Cable Size and Color 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge Description Flag Universal Flag Universal Flag Universal Flag Universal Flag Positive Flag Negative Flag Positive Flag Negative Flag Positive Flag Negative Flag Positive Flag Negative I.D. .455 .502 .530 .600 .455 .455 .502 .502 .530 .530 .600 .600 O.D. .625 .676 .730 .844 .625 .625 .676 .676 .730 .730 .844 .844 Pkg. Qty. 5 5 5 5 5 5 5 5 5 5 5 5 Bulk Color Pkg. Qty. Key 100 100 100 100 100 100 100 100 100 100 100 100 Black Orange Purple Yellow Black Black Orange Orange Purple Purple Yellow Yellow
BAC10FNBT
2.38 Min
I.D. O.D.
www.tnb.com
E71
Compression

Tin Plated Elbow Battery Connectors
Cat. No. BAC10ERNBT BAC10ERPBT BAC20ERNBT BAC20ERPBT BAC30ERNBT BAC30ERPBT BAC40ERNBT BAC40ERPBT BAC10ELNBT BAC10ELPBT BAC20ELNBT BAC20ELPBT BAC30ELNBT BAC30ELPBT BAC40ELNBT BAC40ELPBT Bulk Cat. No. BAC10ERNBT-C BAC10ERPBT-C BAC20ERNBT-C BAC20ERPBT-C BAC30ERNBT-C BAC30ERPBT-C BAC40ERNBT-C BAC40ERPBT-C BAC10ELNBT-C BAC10ELPBT-C BAC20ELNBT-C BAC20ELPBT-C BAC30ELNBT-C BAC30ELPBT-C BAC40ELNBT-C BAC40ELPBT-C SAE Cable Size and Color 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge Description Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive I.D. .455 .455 .502 .502 .530 .530 .600 .600 .455 .455 .502 .502 .530 .530 .600 .600 O.D. .625 .625 .676 .676 .730 .730 .844 .844 .625 .625 .676 .676 .730 .730 .844 .844 Pkg. Bulk Color Qty. Pkg. Qty. Key 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Black Black Orange Orange Purple Purple Yellow Yellow Black Black Orange Orange Purple Purple Yellow Yellow
BAC10ERNBT
E
Color-Keyed
BAC10ELNBT
Lead Plated Straight Battery Connectors

Cat. No. BAC4SUBL BAC2SUBL BAC1SUBL BAC10SUBL BAC20SUBL BAC30SUBL BAC40SUBL
BAC10SUBL
Bulk Cat. No. BAC4SUBL-C BAC2SUBL-C BAC1SUBL-C BAC10SUBL-C BAC20SUBL-C BAC30SUBL-C BAC40SUBL-C BAC4SPBL-C BAC4SNBL-C BAC2SPBL-C BAC2SNBL-C BAC1SPBL-C BAC1SNBL-C BAC10SPBL-C BAC10SNBL-C BAC20SPBL-C BAC20SNBL-C BAC30SPBL-C BAC30SNBL-C BAC40SPBL-C BAC40SNBL-C
SAE Cable Size and Color 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 4 Gauge 2 Gauge 2 Gauge 1 Gauge 1 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge
Description Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative
I.D. .261 .340 .340 .455 .502 .530 .600 .261 .261 .340 .340 .340 .340 .455 .455 .502 .502 .530 .530 .600 .600
O.D. .430 .550 .550 .625 .676 .730 .844 .430 .430 .550 .550 .550 .550 .625 .625 .676 .676 .730 .730 .844 .844
Pkg. Bulk Color Qty. Pkg. Qty. Key 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Grey Green Pink Black Orange Purple Yellow Grey Grey Green Green Pink Pink Black Black Orange Orange Purple Purple Yellow Yellow
BAC4SPBL BAC4SNBL BAC2SPBL BAC2SNBL BAC1SPBL BAC1SNBL BAC10SPBL BAC10SNBL BAC20SPBL BAC20SNBL BAC30SPBL BAC30SNBL BAC40SPBL BAC40SNBL
BAC10SPBL
E72
www.tnb.com
Compression

Lead Plated Flag Battery Connectors
Cat. No. BAC10FPBL BAC10FNBL BAC20FPBL BAC20FNBL BAC30FPBL BAC30FNBL BAC40FPBL BAC40FNBL Bulk Cat. No. BAC10FPBL-C BAC10FNBL-C BAC20FPBL-C BAC20FNBL-C BAC30FPBL-C BAC30FNBL-C BAC40FPBL-C BAC40FNBL-C SAE Cable Size and Color 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge Description Flag Positive Flag Negative Flag Positive Flag Negative Flag Positive Flag Negative Flag Positive Flag Negative I.D. .455 .455 .502 .502 .530 .530 .600 .600 O.D. .625 .625 .676 .676 .730 .730 .844 .844 Pkg. Bulk Color Qty. Pkg. Qty. Key 5 5 5 5 5 5 5 5 100 100 100 100 100 100 100 100 Black Black Orange Orange Purple Purple Yellow Yellow
BAC10FNBL
E
Color-Keyed
2.38 Min
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V.
Lead Plated Elbow Battery Connectors

I.D. O.D.
Cat. No. BAC10ERNBL BAC10ERPBL BAC20ERNBL BAC20ERPBL BAC30ERNBL BAC30ERPBL BAC40ERNBL BAC40ERPBL BAC10ELNBL BAC10ELPBL BAC20ELNBL BAC20ELPBL BAC30ELNBL BAC30ELPBL BAC40ELNBL BAC40ELPBL
Bulk Cat. No. BAC10ERNBL-C BAC10ERPBL-C BAC20ERNBL-C BAC20ERPBL-C BAC30ERNBL-C BAC30ERPBL-C BAC40ERNBL-C BAC40ERPBL-C BAC10ELNBL-C BAC10ELPBL-C BAC20ELNBL-C BAC20ELPBL-C BAC30ELNBL-C BAC30ELPBL-C BAC40ELNBL-C BAC40ELPBL-C
SAE Cable Size and Color 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge
Description Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive
I.D. .455 .455 .502 .502 .530 .530 .600 .600 .455 .455 .502 .502 .530 .530 .600 .600
Pkg. Bulk Color O.D. Qty. Pkg. Qty. Key .625 .625 .676 .676 .730 .730 .844 .844 .625 .625 .676 .676 .730 .730 .844 .844 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Black Black Orange Orange Purple Purple Yellow Yellow Black Black Orange Orange Purple Purple Yellow Yellow
BAC10ERNBL
BAC10ELNBL
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E73
Compression

Color-Keyed Starter Lugs Tin Plated
Cat. No. BAL414 BAL4516 BAL438 BAL2516 BAL238 BAL212 BAL1516 BAL138 BAL112 BAL10516 BAL1038 BAL1012 BAL20516 BAL2038 BAL2012 BAL30516 BAL3038 BAL3012 BAL40516 BAL4038 BAL4012 Bulk Cat. No. 273-31852-1 273-31852-2 273-31852-3 273-31852-4 273-31852-5 273-31852-6 273-31852-7 273-31852-8 273-31852-9 273-31852-10 273-31852-11 273-31852-12 273-31852-13 273-31852-14 273-31852-15 SAE Cable Size and Color 4 Gauge 4 Gauge 4 Gauge 2 Gauge 2 Gauge 2 Gauge 1 Gauge 1 Gauge 1 Gauge 1/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge 4/0 Gauge Stud Size b j c j c d j c d j c d j c d j c d j c d A 04 140 145 145 159 178 177 183 185 220 192 193 197 206 211 211 216 203 235 240 228 260 B 02 52 61 61 69 67 76 76 75 75 83 83 88 93 93 93 103 103 103 113 112 112 C 02 40 36 36 40 55 54 49 55 75 50 55 53 50 55 55 55 55 75 59 55 75 D 02 115 114 114 125 140 140 150 150 170 150 155 153 160 165 165 165 165 185 184 190 210 Pkg. Bulk Color Qty. Pkg. Qty. Key 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Grey Grey Grey Green Green Green Pink Pink Pink Black Black Black Orange Orange Orange Purple Purple Purple Yellow Yellow Yellow
E
BAL1038
Color-Keyed
2/0 BATT
ORANGE
E74
ORANGE
2/0 BATT
2/0 BATT
ORANGE
BAC1038
2/0 BATT
T& B
Stackable Battery Connector Lead Plated

Cat. No. BAC438 BAC238 BAC138 BAC1038 BAC2038 BAC3038 BAC4038 Bulk Cat. No. 273-31853-1 273-31853-2 273-31853-3 273-31853-4 273-31853-5 273-31853-6 273-31853-7 SAE Cable A M Size and Color .040 .020 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 1.455 1.775 1.875 1.925 2.110 2.025 2.275 1.143 1.400 1.500 1.550 1.645 1.650 1.900 W 020 .615 .675 .750 .825 .930 1.025 1.125 C .020 .750 .850 .950 1.000 1.100 1.100 1.350 E .010 .365 .467 .521 .571 .632 .701 .766 Stud Size c c c c c c c Pkg. Bulk Color Qty. Pkg. Qty. Key 10 10 10 10 10 10 10 100 100 100 100 100 100 100 Grey Green Pink Black Orange Purple Yellow
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Compression

Splices (2 Way Connectors)
Cat. No. BAS4 BAS2 BAS1 BAS10 BAS20 BAS30 BAS40 Bulk Cat. No. 273-31852-16 273-31852-17 273-31852-18 273-31852-19 273-31852-20 273-31852-21 273-31852-22 SAE Cable Size and Color 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge Pkg. Qty. 10 10 10 10 10 10 10 Bulk Pkg. Qty. 100 100 100 100 100 100 100 Color Key Grey Green Pink Black Orange Purple Yellow
BAS10
E
Color-Keyed
Y Splices
Cat. No. BASY20 BASY30 BASY40 SAE Cable Size 2/0-(2)2 3/0-(2)1 4/0-(2)1/0 Color Code 2/0 Gauge 3/0 Gauge 4/0 Gauge Strip Length f f g Color Key Orange Purple Yellow
BASY30
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V. Insulating Cover: AC5X3.
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E75
Compression
Heavy Duty Battery Cables

Color-Keyed Battery/Starter Cables
Thomas & Betts Color-Keyed battery cable is engineered for optimum performance at both high and low temperatures. The abrasion resistant cable incorporates insulation and fine stranding that provides a safe and reliable connection. Made of fine flexible copper rope stranding PVC jacket that conforms to SAE J1127 specifications. Layer of paper separates insulation from copper providing easy stripping with no stranding damage. Temperature rated for 80C. Flexibility ideal for tight spaces and cold environments. Color-Keyed markings for fast and accurate identification. Marked in 1ft. increments for easy measurements.
E
Color-Keyed
Heavy Duty Battery Cable

Thomas & Betts heavy duty battery cable is specially designed for demanding industrial and OEM requirements. The 105C rated cable is UL recognized and conforms to SAE J1127 specifications, making it ideal for demanding situations. Heavier PVC Jacket that conforms to SAE J1127 specifications and is UL recognized. Color-Keyed markings for fast and accurate identification. Marked in 1 ft. increments for easy measurements. Layer of paper separating insulation from copper providing easy stripping with no strand damage. 600V rated available in bulk only.
E76
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Compression
Heavy Duty Battery Cables

Battery Cables
Cat. No. BC4-25 BC2-25 BC1-25 BC10-25 BC20-25 BC30-25 BC40-25 BC4-25R BC2-25R BC1-25R BC10-25R BC20-25R BC30-25R BC40-25R
BC10-25R
SAE Cable Size 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge
Cable Length 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 1000 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 1000 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil
Cable Color Black Black Black Black Black Black Black Red Red Red Red Red Red Red Black Black Black Black Black Black Black Black Black Black Black Black Black Black Red Red Red Red Red Red Red
BC10-25
E
Color-Keyed
BC4-100 BC2-100 BC1-100 BC10-100 BC20-100 BC30-100 BC40-100 BC4-1000 BC2-500 BC1-500 BC10-500 BC20-500 BC30-500 BC40-500 BC4-1000R BC2-500R BC1-500R BC10-500R BC20-500R BC30-500R BC40-500R
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E77
Compression
Tooling for Heavy Duty Battery Connectors & Conductor

BCT840, BCT840S
Crimping Tools
Cat. No. BCT840 BCT840S Description Adjustable die crimping tool for Color-Keyed cast and tubular connectors. The single die is an integral part of the tool; no dies to lose or misplace. Available with Shure-Stake mechanism to insure a complete crimp every time. (BCT840S) Crimps casting and tubular connectors ranging from 4 AWG to 4/0. Designed for medium crimps ranging from 8 AWG to 1 AWG. 18" handle is ideal for applications with limited space. Adjustable rotating dies are secured in the tool to increase efficiency and prevent lost dies. (TBM101S) Available with Shure-Stake mechanism to insure a complete crimp every time. Adjustable rotating dies are secured in the tool to increase efficiency and prevent lost dies. Available with Shure-Stake mechanism to insure a complete crimp every time. Available in a bench mount style. (-BM) Heavy Duty crimping tool including dies for 8AWG-4/0 battery connectors, lugs, and splices. Available with Shure-Stake mechanism to insure a complete crimp every time. (TBM5S)
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Color-Keyed
TBM101, TBM101S
TBM101 TBM101S
TBM8250 TBM8250S TBM8250-BM TBM8250S-BM TBM5V

TBM8250, TBM8250S, TBM8250-BM, TBM8250S-BM
TBM5SV
Cable Cutter
Cat. No. 364RF Description Cuts cable up to 500 kcmil code Fiberglass handles and carbon steel blades For copper and aluminum cable only Cuts cable up to 250 kcmil For copper and aluminum cable only Available in a bench mount style (-BM)
TBM5-SV, TBM-5V
TBM250C TBM250C-BM
Cable Stripper
364RF
Cat. No. BCS8-40 BCS8-40B
Description Cable stripper for cable 8 AWG-4/0 battery cable Replacement blade provided in the handle Replacement blade
TBM250C, TBM250C-BM
BCS8-40
E78
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Compression
Connector Tools
TBM25S
Cat. No. Installs lugs and splices over a wire range of #8 to #2 copper and #10 to #6 aluminum. Also installs up to the green color coded C-Taps and MD2 series motor disconnect. A rotary color coded die wheel is rotated into position and each die has die code embossing. Requires two crimps per connector. Nest Red Blue Gray Brown Green Gauging Requirements Gauging Nom. Tol. .183 .006 .220 .008 .273 .008 .332 .008 .414 .008
TBM25S
Gauging Procedure 1. Rotate wheel to the desired nest. 2. Squeeze handles with 5 lbs. - 15 lbs. force. 3. Holding handles tightly closed, insert Go, NO-GO gauge into nest. GO gauge should enter freely. NO-GO gauge may enter partially, but not pass completely thru the length of the nest area. Conductor Size #6 #4 Blue Gray 54134 54105 54135 54136 54205 54505 54905BE 54852BE 54805 54610 54710 MD6 series 60106 60107 60108 60109 60507 61910A 61107 54138 54106 54139 54140 54206 54506 54906BE 54854BE 54806 54615 55112 54715 MD4 series
E
Color-Keyed
#10 Red Copper Connectors One hole, short
#8 Red 54104 54130 54131 54132 54204 54504 54930BE 54850BE 54804 54705 MD8 series
#2 Brown 54107 54142-TB 54143-TB 54145-TB 54207 54507 54942BE 54856BE 54807 54620 55116 54720 MD2 series
#1 Green
Two hole, short Splice, short One hole, long Two hole, long Splice, long Cable Joints Narrow Tongue C Taps Motor Disconnects Aluminum Connectors One hole 60096 60096 60099 60500
54725
Splices Bi Pins Equipment lugs
60101 60102 60103 60102 60501 61905A 61102
TBM4S
Thomas & Betts introduces a dieless adjustable crimper for Color-Keyed compression connectors. The TBM4S uses an adjustable indenter, eliminating the need for individual dies. The tool easily adjusts by turning the knurled adjusting wheel and aligning the pointer with the proper terminal size. Its wide range of #8 to 250 kcmil for copper lugs, and #8 to 4/0 for aluminum lugs, saves you the money of having to buy and maintain the numerous dies. The tool is also equipped with the Shure-Stake mechanism that insures a completed proper crimp each time.
Cat. No. TBM4S
Type of Connector
Connector
Nest Indentor
Cable Size Line
Pointer Slot
Weight 5 lbs.
Length 24f"
Height 3"
Width g"
Specifications Length: 24.75 in. Weight: 5.0 lbs. Handle Spread: 37 in. Range: Copper: #8 to 250 kcmil Alum: #8 to 4/0
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E79
Compression
Connector Tools
TBM5 and TBM5S
Installs Copper Lugs from #8 to 250 kcmil, Aluminum from #10 to 4/0, C-Taps to 54750 Die Die Gauging Cat. No. Cat. No. Color min. max.
Lower Die Movable Jaw Upper Die
13454
E
Color-Keyed
13455
Tool Head
Red Blue Gray Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White
.165-.181 .181-.201 .230-.251 .260-.281 .313-.335 .351-.371 .383-.406 .429-.454 .480-.503 .529-.562 .383-.406 .429-.454 .480-.503 .533-.553 .580-.604
Installs #8 through 250 kcmil copper connectors and #10 to 4/0 aluminum. Includes color coded installation dies and available with Shure-Stake mechanism (TBM5S). Installing dies are color coded and die code embossed.
TBM5 TBM5S
13456
13457
13458
GO, NO-GO GAUGE
Case not included. 295-31365M Steel Carrying Case for TBM5(S) 295-31365 Plastic Case. Handle Spread Check 1. Insert upper die in place. 2. Close handles until lower die touches upper die. 3. Measure distance between ends of handles. Distance must be 11" min. and 14" max. Tool Adjustment: 1. Loosen locking screw. 2. Turn adjusting screw clockwise to increase distance between handles; counterclockwise to decrease distance. 3. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure 1. Squeeze handles until jaws are fully closed. 2. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO should not enter. Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool.
Connector Type Lugs
Cat. No. Series 60000-60100-60200 (AL) 54100-54200 54800-54900 (CU) 60500-60900 (AL) 54500-54800 (CU) 54705 (CU)-54750
Cable Range Aluminum #10-3/0 #10-3/0 Copper #8-250 kcmil
Splices
#8-250 kcmil #10 Main w #10 Branch to 1/0 Main w 1/0 Branch 19,590 Cir Mils to 244,020 Cir Mils
C-taps
Wire Joints
54600 (CU)
E80
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Compression
Connector Tools
TBM6 and TBM6S
Cat. No. Groove Color Red Blue Gray Brown
Lower Die Movable Jaw Upper Die
Cat. No. Upper Die 13475 13475 13472 13474 13474 13475 13474 13474 13475 13473 13474 13474 13475 13473 13473 13472 13472
Cat. No. Lower Die 13477 13477 13476 13477 13477 13477 13477 13477 13477 13476 13477 13477 13477 13476 13476 13476 13476
Gauging min.-max. .168-.177 .181-.201 .264-.276 .307-.321 .345-.359 .383-.398 .408-.423 .469-.487 .524-.539 .555-.575 .408-.423 .469-.487 .524-.539 .555-.575 .622-.637 .704-.720 .704-.720
Green Pink Black Orange TBM6 TBM6S Purple Yellow Gold Tan Olive Ruby White Red Blue
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Color-Keyed
Tool Head
Installs #8 thru 500 kcmil Color-Keyed copper lugs, splices and taps and #10 thru 350 kcmil Color-Keyed aluminum lugs and splices and 63105 through 63140 orange, green and blue H taps.
GO, NO-GO GAUGE
Tool comes complete with plastic carrying case and wire brush. TBM6D-1 Die kit for TBM6(S) Tool to install #8-500 kcmil copper lugs. TBM6SMETAL Comes with a steel carrying case. 13470 Green AL H Tap Die Set 13471 Blue AL H Tap Die Set 295-31365 Plastic Carrying Case for TBM6(S) 295-31365M Steel Carrying Case Handle Spread Check 1. Insert upper and lower dies in place. 2. Close handles until lower die touches upper die. 3. Measure distance between ends of handles. Distance must be 11" min. and 14" max. Tool Adjustment 1. Loosen locking screw. 2. Turn adjusting screw clockwise to increase distance between handles and counterclockwise to decrease distance. 3. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure 1. Squeeze handles until jaws are fully closed. 2. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO gauge should not enter. Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call nearest T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool.
Air Operated Bench Mounted Tools

Cat. No. Description This compact heavy duty air tool installs Color-Keyed copper and aluminum connectors on wire sizes from 8 AWG to 500 kcmil. To crimp a connector, you simply insert the stripped wire into the connector barrel, position it in the crimping nest, and depress the foot pedal actuating the crimping dies its that easy. Uses same dies as TBM6. Std. Pkg.
25000
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E81
Compression
Connector Tools
TBM8 and TBM8S
Cat. No. Die Cat. No. Die Groove Color Red Blue Grey Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue Brown Gauging min.-max. .165-.181 .181-.210 .230-.251 .260-.281 .313-.335 .351-.371 .383-.406 .429-.454 .480-.503 .529-.562 .383-.406 .429-.454 .480-.503 .533-.553 .609-.632 .653-.677 .686-.710 .855-.833
MOVABLE JAW
LOWER DIE UPPER DIE
13461
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Color-Keyed
TOOL HEAD
13462
Installs code copper lugs and connectors #8 through 500 kcmil. Installs aluminum lugs and connectors #10 through 350 kcmil. Installs all code copper compression joints and (small) C taps. Installs Blackburn compression lugs and connectors. Comes complete with installing dies in a plastic carrying case; dies are color-coded and feature die-embossing for easy installation and inspection. TBM8S has Shure-Stake feature which insures positive compression.
TBM8 TBM8S
13463
13464 13465 13466 13467 13468
GO-NO GO GAUGE
Tool comes complete with installing dies, plastic carrying case and wire brush. 295-31365 Plastic Carrying Case for TBM8(S) 295-31365M Steel Carrying Case for TBM8(S) Handle Spread Check 1. Insert upper die in place. 2. Close handles until lower die touches upper die. 3. Measure distance between ends of handles. Distance must be 11" min. and 14" max. Tool Adjustment 1. Loosen locking screw. 2. Turn adjusting screw clockwise to increase distance between handles; counterclockwise to decrease distance. 3. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure 1. Squeeze handles until jaws are fully closed. 2. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO should not enter. *Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool. Cable Range Aluminum #10-350 KCMIL #10-350 KCMIL Copper #8-500 KCMIL
Connector Type Lugs
Cat. No. Series 60000-60100-60200 (AL) 54100-54200 54800-54900 (CU) 60500-60900 (AL) 54000-54500-54800 (CU) 54705-54750
Splices C-taps
#8-500 KCMIL #10 Main w/#10 Branch to 250 KCMIL w/1/0 Branch 19,590 Cir Mils to 244,020 Cir Mils
Wire Joints
54600
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Compression
Connector Tools
14-Ton Manual Hydraulic Insulated Tool
Cat. No. Description Self-contained hydraulic crimping tool installs copper and aluminum Color-Keyed connectors; copper and aluminum lugs and 2-way connectors to 900 kcmil; copper C-taps thru #54775, aluminum H taps thru #63148; grid connectors thru 250 kcmil, e" rod; features rapid-ram advance mechanism for fast installation, and short fiberglass handles for confined work spaces; develops 14-ton compression force, and uses standard T&B shell dies, not included; includes carrying case. 14 tons max. 15.4 lbs. 24.4 in. rotates 180
Installs Color-Keyed Connectors Fiberglass Handles. Two Stage Pump for Rapid Advance. All Cat. No. 15500 Series die sets are compatible with 13100A & TBM14M Tool. Installs Copper Connectors to 900 kcmil and Aluminum Connectors to 750 kcmil. Installs copper C taps through #54775 and aluminum H taps through #63148 Installs grid connectors through 500 kcmil and 5 8" rod. Uses standard T&B Color-Keyed dies supplied with carrying case.
TBM14M
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Color-Keyed
Output Force Weight, less case Maximum Length Swivel C Head
Installation Range for Color-Keyed Connectors

Lugs Copper Aluminum No. 8 AWG to 900 kcmil No. 10 AWG to 750 kcmil Splices No. 8 AWG to 900 kcmil No. 10 AWG to 750 kcmil
TBM14MG Gauge and Testing dies in carrying case. Die Table Cat. No. Die Code Color Copper Size AL Size *C-Taps
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Compression
SMART Connector Tools

SMART TOOLS From T&B Crimps 17 Color-Keyed Connector Sizes with No Die Changes How It Works
The tool, which operates from a 9800 psi hydraulic pump, has an engineered, built-in intelligence.* The tool will sense the connector barrel diameter and apply just the right amount of compression force. This eliminates virtually all air spaces and forms the connector and conductor strands into a solid mass resulting in a high quality, low resistance connection. In addition, the tool clearly embosses T&B with each compression for positive verification that the correct tool was used. * System Novopress
C-Type Yoke Offers Installation Convenience

The C-type yoke configuration and the large die spacing allows the tool to slip directly over the connector. This means added speed and convenience when installing 2-way connectors, especially in confined spaces.
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Color-Keyed
TBM8-750M-1
TBM8-750
Rugged Construction
These ruggedly built tools are made from forged steel, and are well suited for both field and bench work. Their Cshaped heads, light weight, and compact size make it easy to use just about anywhere.
Wire Barrel Before Compression
After Compression the connector and conductor are formed into a solid mass.
Rugged Hydraulic Tool Gives You Uniform Dependable Connections Lower Installed Costs The new SMART tools are designed to give you uniform, high quality compression connections over a wide connector range. It easily installs copper and aluminum lugs and two-way connectors from #8 AWG through 750 kcmil without changing dies. For the specified wire range, all you need is one hydraulic tool and one set of dies. You always have the right die size and virtually eliminate any selection mistakes. Productivity will be greatly improved especially when installing a variety of connector sizes or types. Initial investment is low and requires only a minimum tool/die inventory. These benefits add up to lower installed cost.
Specifications TBM8-750 Remote Head tool

Weight: 9 lbs. (approx.) Height: 1412 in. Width: 4732 in. Depth: 2 916 in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: 12 tons Coupler: Pioneer, female
TBM8-750M-1 Self-Contained Tool

Weight: 13 lbs. (approx.) Height: 2112 in. Width: 4732 in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: 12 tons
SMART TOOL Range Taking Features The following size copper Color-Keyed lugs and 2-way connectors, when crimped with the SMART TOOLS, Cat Nos. TBM8-750, TBM8-750-M1 produce these range taking capabilities: Copper
Standard Wire Size 1/0-AWG 2/0-AWG 4/0-AWG 300 kcmil 350 kcmil 500 kcmil 750 kcmil Range Taking #6-1/0 AWG #1-2/0 AWG #2-4/0 AWG #2/0-300 kcmil 250-350 kcmil 250-500 kcmil 500-750 kcmil Standard Wire Size 1/0-AWG 2/0-AWG 4/0-AWG 300 kcmil 350 kcmil 500 kcmil 750 kcmil
Aluminum
Range Taking #6-1/0 AWG #1-2/0 AWG #2-4/0 AWG #2/0-300 kcmil 250-350 kcmil 4/0-500 kcmil 500-750 kcmil
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Compression
SMART Connector Tools

Hydraulic Smart Tool
Cat. No. Description Remote Head installs Color-Keyed #8 AWG through 750 kcmil aluminum & copper lugs, 2 way connectors, and D through M bare STA-KON terminals with no die change out; the only additional die sets required are for H and C type compression taps; the new tool weighs only 9 lbs. and is 13 in. long; operates on standard 10,000psi electric and manual pumps. U.L. and CSA Listed for T&B Color-Keyed connectors and uninsulated STA-KON terminals. Self-contained head installs same connectors as above tool; C Head swivels 90 for easy crimp positioning in confined spaces. Field compression gauging kit for both above tools.
TBM8-750
TBM8-750 Tool
TBM8-750M-1 TBM8-750G TBM8-750C20 TBM8-750C2530 TBM8-750C3540 TBM8-750C4550 TBM8-750CL TBM8-750HG TBM8-750HB 297-31804-6 297-31804-4
Color-Keyed #8 AWG through 750 kcmil connector sizes with no die changes installs copper and aluminum lugs and two-way connectors from #8 AWG through 750 kcmil. TBM8-750 Installs copper and aluminum lugs and connectors through 750 kcmil. No die change required for Tubular Lugs. Dies available to install H taps through #63150 and copper C taps through #54775.
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Color-Keyed
Die set installs Cat. No. 54720 copper C taps. Die set installs Cat. Nos. 54735, 54730 copper C taps. Die set installs Cat. Nos. 54735, 54740 copper C taps. Die set installs Cat. Nos. 54745, 54750 copper C taps. Die set installs Cat. No. 54755 through 54775 copper C taps. Die set installs Cat. No. 63110 through 63118 and 63125 H taps. Die set installs Cat. No. 63140 through 63148 H taps. TBM8-750 with insulated head TBM8-75M-1 with insulated head TBM8-750M-1 Self-Contained tool Weight: 13 pounds (approx.) Height: 21d in. Width: 4r in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: 12 tons
TBM8-750 Remote Head tool Weight: 9 pounds (approx.) Height: 14d in. Width: 4r in. Depth: 2l in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: 12 tons
Gauging Procedure
TBM8-750M-1
TBM8-750M-1 #8 AWG through 750 kcmil Copper and Aluminum Supplied with steel carrying case. Installs copper and aluminum lugs and connectors to 750 kcmil. No die change required for Tubular Lugs. Dies available to install H taps through #63150 copper C taps through 54775. Supplied with metal carrying case.
1. Insert the test bar in the die opening: allow 34" from the end of the bar or the last crimp to prevent poor crimping. 2. Start the pump, holding pressure on the tool until full pressure is shown on the gauge. 3. Release the pressure. 4. Measure the crimped area of the test bar with a Vernier Caliper as shown in the sketch. 5. Accept the tool if the crimped bar is within the listed dimension and no leaks or functional problems are observed. 6. Tools not crimping the test bar to specification, that leak or have a functional problem should be returned to T&B Tool Service.
Test Bar
.512 .020
Calipers
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Compression
Installation Tools
Dieless Tool
NEW
Abstract to Reality!
No longer a dream or a wish for one tool without worrying about which die to use or Where The Dies Are! The TBMSHX-1 will crimp all your needs through 750MCM Copper and heres the miracle a Hex Crimp with no flash! Order this tool today and test the results. Use your existing hydraulic system or if you need portability, try it with our new Pumpac II and you will find an unbeatable package. Refer to the specifications and product information below for requesting this truly amazing tool. Our sales persons will also be happy to demonstrate the tool and the amazing results for making the best connections.
Unbeatable Package!
Combined with our new Pumpac II, T&BS newest hydraulic pump, this tool can go anywhere you need it. The new Pumpac battery-powered hydraulic pumps come with improved power capabilities. Rated 10,000 PSI it can power any remote hydraulic tools. The battery power source delivers over a hundred crimps for large cable sizes, and both will charge in less than an hour. Combine the latest in tool technology and be the envy of your competitors! The features will keep you ahead with efficient and low cost installations.
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Color-Keyed
Weight: 18.75 lbs. Operating Pressure: 10,000 PSI Force: 12 Tons Tubular Connector Range: Copper #8 AWG through 750 kcmil Aluminum #12 AWG through 600 kcmil Die Code / Color 21 / Red 24 / Blue 29 / Grey 33 / Brown 37 / Green 42 / Pink 45 / Black & Gold 50 / Orange & Tan 54 / Purple & Olive 60 / Ruby 66 / White 71 / Red 76 / Blue 80 / No Color 87 / Brown 94 / Green 99 / Pink 106 / Black
3d
15d
Color-Keyed Dieless Tool

Cat. No. TBMSHX-1 Crimp Range #8 AWG through 750 kcmil CU / #12 AWG through 600 kcmil AL
Tool Replaces These Aluminum Common OD Die Codes

Code 1 2 3 4 Die References 5/8, BG, TU, G, PEACH, B58CS, U-BG, 52 840, K840, 845, TX, 76, 249, EEI-11A, CSA24 B840EA, 1-1/8, 96H, 655, 321, CSA26, EEI-13A 106H, B20AH, 318, 1-5-16, EEI-14A, CSA28 Wire Range 2/0 STR - #8 STR 4/0 ACSR-#6 AWG 500 CPT-3/0 STR. 750 CPT-397.5 18/1
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Compression
Battpac Battery Powered Compression and Cutting Tools

Battpac Battery Powered Tools
Designed for years of use, T&B quality Battpac tools are time-tested, rugged, and dependable compression tools. Battpac products are all essential component and commercial, and industrial connector and grounding installations. Hermetically Sealed Unit (Motor not exposed to environment/elements). Special 14.4V Izumi Battery (fits all tools). Broadest Family of Battery Tools. Robust Tool Design. Insulated Crimp Heads. 15-20 Minute Battery Recharge. 5 Year Warranty (Includes Battery)
6-Ton Battery Powered Compression Tool

The TBM6BSCR is designed to crimp commonly used lugs, splices, service entrance connectors, H and C-taps. It can be easily carried and used in limited access areas because of its swivel head and compact design. The unique open yoke is also advantageous for C-tap, H-tap and splicing applications. Its six-ton output is equal to any comparable hand-held, hydraulic compression tool and far exceeds any mechanical crimper. A built-in factory pre-set 10,000 psi by-pass cartridge assures a complete compression every time. Always consult Thomas & Betts for proper die/connector combinations or read the information on the connector package. Accepts std. T&B six-ton dies and Blackburn OD58 series dies. Will not do splices over 350 MCM.
Standard Battpac Kit Includes: 1 battery powered tool 1 carrying strap 1 carrying case 2 CRCTBP batteries 1 CRCTQC 15 minute AC charger Cat. No. TBM6BSCR Specifications: Output 6 ton Weight 8 lbs. w/battery Size 13" x 12" x 3" Description 6-Ton Battery Powered Compression Tool. Connector range: Lugs & splices #8-600 kcmil CU #10-400 kcmil AL H - taps 4/0 C - taps 54705 through 54750
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Color-Keyed
NOTE: When ordering the Smart battery add suffix SM (Example: TBM6BSCR SM). TBM6MG Jaw Pressure Verification Gauge.

The TBM14BSCR is a self-contained battery operated 14-ton compression tool. The large jaw opening is 1.65" which accepts mid-span copper and aluminum splices and cables up to 750 kcmil. When the splices are compressed they can be removed through the large jaw. This tool accepts T&B and Blackburn shell type dies. A built-in, pre-set 10,000 psi bypass cartridge will audibly kick out when the 14-ton pressure is achieved. Portability and handling is easy because the TBM14BSCR system is self contained and compact. There is no tool set-up time or extra power source needed. Makes splicing a breeze. And with one finger trigger operation fatigue and muscle related strains are nearly eliminated. Safer work habits result from using these tools.
Cat. No. TBM14BSCR Description 14-Ton Battery Powered Compression Tool Connector range: Lugs & splices 900 kcmil CU, 750 kcmil AL
Standard Battpac Kit Includes: 1 battery powered tool 1 carrying strap 1 carrying case 2 CRCTBP batteries 1 CH-3TR 15 minute AC charger
Specifications: Output 14 ton Weight 20 lbs. w/battery Size 19" L x 3.5"W x 10.5"H Jaw opening 1.65"
NOTE: When ordering the Smart battery add suffix SM (Example: TBM6BSCR SM) TBM14MG Jaw Pressure Verification Gauge.
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E87
Compression

Youve got the power with this self contained 15-ton tool. This exclusive state of the art tool features superior hydraulics with an internally sealed oil circuit, eliminating any need for refilling. Its high grade forged steel head includes a rotation of 180 degrees, a rapid two stage advance compression system, and accepts cables up to 1000 kcmil copper and aluminum. The TBM15BSCRs entire circuitry is solid state, and the pumping circuit is designed with high and low stages. The high capacity battery offers 60% more compression cycles than regular batteries and can be recharged in 25 minutes or less. The TBM15BSCR will accept all T&B dies.
Cat. No. TBM15BSCR Description 15-Ton Battery Powered Compression Tool. Connector range: Up to 1500 kcmil CU, 1000 AL
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Color-Keyed
Standard Battpac Kit Includes: 1 battery powered tool 1 carrying strap 1 carrying case 2 CRCTBP batteries 1 CH-3TR 15 minute AC charger
Specifications: Output 15 ton Weight 23.75 lbs. w/battery Size 21" L x 3.5"W x 11"H Warranty 2 years Tool & Battery
NOTE: When ordering the Smart battery add suffix SM (Example: TBM58BSCT SM). TBM15MG Jaw Pressure Verification Gauge.
NEW
12-Ton Dieless Battery Powered Compression Tool

This is a self-contained 12-ton compression tool that features a unique dieless compression system. Using commonly found 14.4V battery, the TBM8-750BSCR puts portability and convenience of a dieless compression tool in a lightweight, economical package. 8 AWG 750 kcmil range.
12-Ton Dieless Compression Tool

Cat. No. TBM8-750BSCR Specifications: Application Range: Crimping Force: Rated Operating Pressure: Batteries: Construction: Dies: Verification: Weight: U.L. Listed
Description Battpac LT 12-Ton Compression Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). 8 AWG 750 kcmil Copper Connectors, 750 kcmil Aluminum 12-Ton Compression Tool 10,000 PSI 14.4V Batteries Open Forged Steel Head Die-less Crimp Positive Verification 9 Lbs. with Battery
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Compression
TBM54BSCT & TBM54BSCTS

SPECIFICATIONS CUTTING TOOLS: TBM54BSCTS Drive Unit: 14.4V DC Motor Dimensions: 16" L x 4: W x 4.5" H Weight: 7.2 lbs. with battery Capacities: 750 kcmil CU 2a" O.D. AL ACSR - 636 kcmil TBM54BSCT 14.4V DC Motor 16" L x 4: W x 4.5" H 7.2 lbs. with battery 1500 kcmil CU 2a" O.D. AL ACSR - DO NOT CUT BATTERY CHARGER: (CRCTQC) Input Voltage: 120V AC Single Phase Charging Capacity: 20 VA Charging Time: 15 min. CRCTBP & CRCTBPI 45 min. CRCTBPEI Dimensions: 7.5" L x 3.7" W x 3.5" H Weight: 4 lbs OPTIONAL ACCESSORIES: Battery Pack: CRCTBPEI Battery Cartridge: CRCTBPI or CRCTBP DC Charger: CRCTDC FEATURES Fully automatic, self-contained power tool. Removable battery cartridge - simply change the cartridge for continuous use. One handed operation - control blade advancement and retraction with one hand.
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Color-Keyed
BATTERY CARTRIDGE: (CRCTBP) Battery Type: Sealed NIckel Cadmium Voltage: 14.4V DC Rated Current: 1.9Ah Dimensions: 3.5" L x 2.7" W x 5.3" H Weight: 1.6 lbs
GUIDE TO CUTTING CYCLES This guide indicates the number of cutting cycles that the TBM54BSCT and TBM54BSCTS can be expected to perform when the battery is fully charged. These figures are approximate and will vary according to the charging and other operating conditions, such as temperature, humidity, and battery condition. TOOL TBM54BSCTS TBM54BSCT CONDUCTOR 750 kcmil CU 636 ACSR 1000 kcmil CU 1500 kcmil 2a" Aluminum CRCTBPI & CRCTBP 35 50 45 30 CRCTPBEI 105 150 135 90
Battpac Powered Cutter

The TBM58BSCT is designed to cut ACSR AL & CU cables up to 1.50", regular guy wires and ground rods up to e". We also offer our smaller TBM40BSCT tool. Our Battpac cut is ideal for aerial bucket work and trench operations. This cutter is made for one-handed operation. Simply remove the pin latch, place over cable, reinsert pin and cut. A built-in by-pass will pop off if the material is beyond the cutters capacity. It is not recommended to cut hardened steel because blades will become damaged.
Cat. No. Standard Battpac Kit Includes: 1 battery powered tool 1 carrying strap 1 carrying case 2 CRCTBP batteries 1 CRCTQC 15 minute AC charger TBM58BSCT TBM40BSCT Specifications for TBM58BSCT Output 6 ton Weight 14 lbs. w/battery Size 17" x 12" x 3" Specifications for TBM40BSCT Output 6 ton Weight 9.5 lbs. w/battery Size 12" x 13" x 3" Description Battery Powered Cutter Battery Powered Cutter, smaller version. Cutting capacities: Soft steel bolts Rebar & ground rod ACSR CU & AL strands Standard guy wire Wire rope EHS guy wire TBM58BSCT W" (17mm) e" (16mm) 1d" (40mm) 1d" (40mm) e" (16mm) f" (20mm) TBM40BSCT e" (16mm) d" (13mm) f" (20mm) f" (20mm) d" (14mm) f" (20mm) Do not cut
NOTE: When ordering the Smart battery add suffix SM (Example: TBM58BSCT SM).
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Compression

Standard and Smart Replacement Battery
The CRCTBP is a standard replacement battery. The batterys life expectancy is approximately 600 recharges. Cycles per charge for both batteries will vary depending on the type and size of the material being cut or compressed. The CRCTBPI Smart battery is the same as the standard CRCTBP with the addition of an L.E.D. display that will indicate its power capabilities for you. The 14.4 volt battery is interchangeable with all T&B Battpac products. It is self evaluating which allows the user to monitor the status of the batterys life and power between charges. The batterys capacity is shown with an L.E.D. indicator of five red lights on its side. Different light patterns will give the user specific battery information. For instance, when the bottom red light begins to flash, it is a warning that only 10% of the battery power remains and it must be recharged soon. Youll know that the battery is fully charged if you push the check button and all five lights turn on. RECYCLING: T&B will gladly accept any used Ni-Cd batteries for recycling. Please call for more details.
Cat. No. CRCTBP CRCTBPI CRCTBPEI Description Standard Replacement Battery Smart Replacement Battery Deep Cycle, Extended Life Battery Pack
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Color-Keyed
Standard Replacement Battery 1 Hour Battery Charger

It is a one hour standard battery charger for CRCTBP and CRCTBPI Battpac batteries. For CRCTBPEI, charge time is three hours.
Cat. No. CRCTCH Description 1 Hour Battery Charger
Standard 15 Minute Quick Charge

The newest addition to the Battpac charger family is the model CRCTQC. It is a 15 minute quick charge device that is designed to charge the CRCTBP and CRCTBPI cartridges. It will also charge the CRCTBPEI in 45 minutes.
Cat. No. CRCTQC Description Standard 15 Minute Quick Charge
12 Volt DC Charger
The CRCTDC is a 12 volt DC charger with charge times of one hour for the CRCTBP and CRCTBPI and three hours for the CRCTBPEI. It can be plugged directly into an automotive cigarette lighter and has a built in overload fuse protector.
Cat. No. CRCTDC CRCTAD Description 12-Volt DC Charger AC Adapter for Charger CRCTDC
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Compression

Battpac LT Powered Compression Tool
Battpac LT tools put the power in your hand, when and where you need it most. Youre also left with a free hand to control the operation and position the connector with greater ease. Best of all, Battpac LT tools are affordably priced to make it comfortable on your wallet as well. T&Bs Battpac LT tools include these prominent features: Ventilated, Air Cooled. Industry Standard Mikita 14.4V Battery (available at retail stores) (fits all tools except LT pumpac which is 24V Mikita). Distinctive Ergonomic Design. Reduced Weight. Lower Cost. Un-insulated Crimp Heads. 1 Hour Battery Recharge. 1 Year Warranty (Includes Battery).
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Color-Keyed
Description
Battpac LT 6-Ton Ordering Information

Cat. No. TBM62BSCR TBM6240BSCR TBM62500BSCR Specifications: Application Range:
Battpac LT Tool Kit. Includes tool, two batteries, charger, shoulder strap, wrist strap, carrying case (no dies). Complete Battpac LT Tool Kit with dies TBM6221 through TBM6254. Complete Battpac LT Tool Kit with dies TBM6221 through TBM6287.
Suitable for installing electrical compession connectors for conductors up to 500 kcmil CU, 350 AL. Crimping Force: 6 tons Rated Operating Pressure: 8,700 PSI Dimensions: Length: 11W Width: 3f Height: 11g Weight (with battery) 8 lbs. Motor 14.4 V Battery (DC) 14.4V 2.0 Ah Safety: Unit is provided with maximum pressure relief valve.
NEW

Cat. No. BPLT14BSCR Specifications: Application Range: Crimping Force: Rated Operating Pressure: Batteries: Construction: Dies: Weight: U.L. Listed
Description Battpac LT 14-Ton Compression Tool. Includes carrying case, charger, two-batteries, carry strap. 8 AWG 900 kcmil Copper Connectors, 750 kcmil Aluminum 14-Ton Compression Tool 10,000 PSI 14.4V Batteries Open Forged Steel Head Dies are interchangeable with TBM14M Mechanical Hydraulic Tool 15.4 Lbs. with Battery
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Compression
NEW

Cat. No. BPLT58BSCT Specifications: Crimping Force: Batteries: Construction: Weight: Construction: Max. Dia. Cut: Description Battpac LT 8-Ton Cutting Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). 8-Ton Cutting Tool 14.4V Batteries Forged Steel Head and Cutter Blades 2 Forward Speeds Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope 17.2 Lbs. with Battery 1.5 in.
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Color-Keyed
NEW
Cat. No. BPLT40BSCT Specifications: Crimping Force: Batteries: Construction: Weight: Max. Dia. Cut: Description Battpac LT 6-Ton Cutting Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). 6-Ton Cutting Tool 14.4V Batteries Forged Steel Head and Cutter Blades Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope 9.5Lbs. with Battery .75 in.
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Compression
NEW
Battpac LT Fast Cycle Cutting Tool Ordering Information

Cat. No. BPLT54BSCT Specifications: Crimping Force: Batteries: Construction: Weight: Max. Dia. Cut: Description Battpac LT Fast Cycle Cutting Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). Fast Cycle Cutting Tool 6.0V Batteries Cuts Copper, Aluminum only 4.8 Lbs. 2a in.; 750 kcmil Copper
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Color-Keyed
NEW
Battpac LT 35-Ton Hydraulic Steel Punch Ordering Information
Cat. No. TBMHP-1 Specifications: Crimping Force: Dies: Batteries: Construction: Capacity: Rated Operating Pressure: Weight: Description Battpac LT 35-Ton Hydraulic Steel Punch. Includes case. 35-Ton Hydraulic Steel Punch Complete with 5 dies. 6.0V Batteries Oval, Round, Square and Slotted Dies d inch thick mild steel. 10,000 PSI Operating from pump source only 4.8 Lbs.
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Compression
Connector Tools
6-Ton Hydraulic Insulated Head
Cat. No. Description The TBM6H Remote Hydraulic Crimping Head is a lightweight but powerful compression tool. The TBM6H operates from any 10,000 psi hydraulic pump and crimps a wide range of compression lugs, splices and taps, either copper or aluminum. The dies are interchangeable for the wire ranges covered and all include die code embossing to ease the inspection of the completed connection.
TBM6H Features Wide Compression Range #8 through 600 kcmil copper lugs and splices. #10 through 400 kcmil alum. lugs and splices. 54705 through 54750 C taps. CHT214-9 and CHT814-10 copper H taps. Also accepts Blackburn insert dies for OD58 tools. Lightweight Design Weighs less than 7 lbs. including dies. Color-coded Dies Easy match with Thomas & Betts color-coded connectors. Dies sold separately or as a set. Die code embossing Inspectable crimp connections U.L./CSA Certified Listed with Color-Keyed or Blackburn connectors from Thomas & Betts. 5 Year Warranty against defects. Includes steel carrying case which holds up to 15 die sets.
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Color-Keyed
Output Force 6 tons nominal Operating Pressure: 10,000 PSI Nominal (Safety By-Pass on pump set at 9800 PSI) Tool weight: 6d lbs. (without dies) Tool dimensions: 13d in. long, 3d in. wide Tool carrying case included Dies are ordered as a set (2 pieces) Upper & lower dies are identical
TBM6H Application Information Color-Keyed Connector Dies

TBM6H Hydraulic Head Connector Size Copper 8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 925/24 500 kcmil 600 kcmil Aluminum 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil Copper C Tap Cat. No.** 54705 54710 54715 54720 54725 54730 54735 54740 54745 54750 Die Cat. No. 6TON21 6TON24 6TON29 6TON33 6TON37 6TON42 6TON45 6TON50 6TON54 6TON60 6TON62 6TON66 6TON71 6TON76 6TON80 6TON87 6TON94 Die Code No. 21 24 29 33 37 42H 45 50 54H 60 62 66 71H 76 80 87H 94 Color Code Red Blue Grey Brown Green Pink Black/Gold Orange/Tan Purple/Olive Ruby Yellow White Red Blue Black Brown Green
*ExceptionConsult Connector Stuffer Sheets for Catalog No. series 61900, 61100 & 61300. **Consult Connector Stuffer Sheet for Wire Ranges.
Copper H-Tap Dies

H-Tap Cat. No. CHT214-9 CHT814-10 Color Code Brown Green Die Cat. No. 6TON71R 6TON37R
Ordering Information
Cat. No. TBM6H TBM6HD-1 Description Remote 6 Ton Hydraulic Head Die Set for #8 thru 500 kcmil (6-TON 21-6-TON 87) Std. Pkg. 1 1
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Compression
Connector Tools
12-Ton Hydraulic Crimping Tool
Cat. No. TBM12 Description 12-ton Hydraulic Tool; five sets of multi-nest dies for installing T&B Color-Keyed Connector from No. 8 AWG thru 750 kcmil copper and No. 10 AWG thru 750 kcmil aluminum; steel carrying case.
Multi-Nest Die Set
Die Chart
Cat. No. Die Code 21 24 112H 115H 29 33 99H 106H/107H 37 42 87H 94H 45 50 71H 76H 54 60 62 66H Color Code Red Blue Purple Yellow Gray Brown Pink Black/ Orange Green Pink Brown Green Black/Gold Orange/Tan Red Blue Purple/Olive Ruby Yellow White
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Color-Keyed
TBM12D-1
FORGED
STEEL
To install H-Type compression taps, Cat. Nos. 63110 thru 63148. Use Die Cat. No. TBM12D-H (not included). Order die separately. If using old style 11700 Series Die Set, use adapter, Cat. No. TBM12D-AR (not included) for adaptation to the above tool. Order adapter separately.
TBM12D-2
TBM12D-3
TBM12D-4
TBM12D-5
Output: Hydraulic Operating Pressure: Length (with coupling): Width: Height: Piston Diameter: Piston Stroke: Weight (wet):
12 tons (nominal) 10,000 psi (maximum) 14d in. 2d in. 3n in. 1.812 in. 1.00 in. (nom.) approx. (9 lbs.) without dies
12-Ton Hydraulic Tool

Cat. No.
Tool guard Locking pin
Description 12-ton hydraulic tool used to crimp #8-750 kcmil Color-Keyed connectors and Sta-Kon terminals; includes carrying case.
13642M
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E95
Compression
Connector Tools
15-Ton Hydraulic Tool
Cat. No. TBM15I Output Force: Operating Pressure: Cylinder: Tool Weight: Installs Description Insulated 15-ton hydraulic tool; carrying case included. 15 tons nominal 10,000 psi nominal 2 in. dia. 16d lbs. (without dies) 8 AWG - 1500 kcmil Copper 10 AWG - 1000 kcmil Aluminum
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Color-Keyed
Installs copper and aluminum lugs and connectors through 1500 kcmil. Installs all copper C taps and aluminum H taps.
4c
2f
15600 Series Fits directly into tool for larger size connectors, 800 kcmil-1500 kcmil. 15500 Series Used in conjunction with 15500-TB Adapter, #8AWG-750 kcmil. * TBM15 MG Jaw Pressure Verification Gauge. Features: New longer, slimmer profile allows easier access into tight spaces, i.e. cable tray and central office applications. Wider jaw opening eases crimping of larger lugs, C taps and H taps. Uses existing interchangeable Thomas & Betts 15500 and 15600 series dies and adapters (sold separately). Can be used to install copper and aluminum lugs and splices up to 1000 kcmil, C and H taps and grid ground connectors. Runs with 10,000 PSI hydraulic pumps. 5 year warranty against defects. Includes steel carrying case.
*Replaces Catalog Number TBM15 & TBM15PF & 297-53614
Installing Dies Upper & Lower Dies are interchangeable (Order as a Set Separately)
2b
15f
2 e
c Pioneer Coupler
14-Ton Hydraulic Head

Cat. No. 13100A Output Hydraulic Operating Pressure Length (with coupling) Width Height Piston Dia. Piston Stroke Weight (without dies) 14 tons (nominal) 10,000 psi (max.) 11d in. 2d in. 4b in. 1.812 in. 1.5 in. max. 10 lbs. Description Remote 14-ton hydraulic head
Die Release Knob
Installation Range for Color-Keyed Connectors

Lugs
Retainer Pin
Splices No. 8 AWG to 900 kcmil No. 10 AWG to 750 kcmil
Installs copper through 900 kcmil and Aluminum through 750 kcmil. Installs copper C taps #54755 through #54775 and aluminum H taps through #63150. Installs grid connectors through 500 kcmil and 5 8" rod. Uses standard T&B Color-Keyed dies. Includes carrying case. Uses 15500 series dies only.
Copper Aluminum
No. 8 AWG to 900 kcmil No. 10 AWG to 750 kcmil
* TBM14MG Jaw Pressure Verification Gauge.
40-Ton Installing Head

Cat. No. 21940 Description 40-ton installing head
E96
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Compression
Connector Tools
NEW
T&Bs newest hydraulic pump goes where you need it. And goes and goes and goes...
The new Pumpac II battery-powered hydraulic pump comes with improved power capabilities to get the job done every time. Rated for 10,000 PSI, Pumpac II pump supplies enough strength to power all the remote hydraulic heads in our tooling line. The powerful 28.8 volt batteries deliver over a hundred crimps with a 4/0 cable, or up to seventy crimps with 750 kcmil cable without recharging. And both batteries can be recharged and ready to go in just one hour. When youve got to go, you want to finish the job when you get there. Next time, bring along a Pumpac II system from Thomas & Betts. You can leave the wires behind. T&Bs Pumpac II kit includes these prominent features: High pressure, completely portable operation. Long-lasting crimp cycle performance between recharges. Push button remote control, allowing the operator to advance, hold or retract when needed. High pressure hose connects to a 360 swivel port, giving the hose more flexibility in confined spaces. Durable construction for years of use. Powered by dual 14.4 volt rechargeable batteries.
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Color-Keyed
Pumpac II
Cat. No. 13950P1 Description Self Contained Battery Powered 28.8V Pump Standard Kit.
Pumpac II Hydraulic Pump Accessories

Cat. No. HOSEP1 HSP1 FSP1 Specifications Pump: Rated Pressure: Rated Voltage: Dimensions: Weight: 10 ft. Hose Hand Switch Foot Switch Description
Reciprocating Plunger Type 10,000 PSI 28.8V 7.5 X 9.8 X 6.9 35 lbs. with two batteries
Standard Pumpac II kit includes: 1 Battery-powered Hydraulic Pump 1 Steel Carrying case 1 Carrying Strap 2 CRCTBP 14.4V Pumpac Batteries 1 CRCTCH Battery Charger 1 10' Hose 1 Hand Switch
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E97
Compression
Connector Tools
Electric Hydraulic Pump
Cat. No. 13600 Description High pressure hydraulic pump for use with single acting cylinders and tools rated for 10,000 psi operation; available in several configurations.
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Color-Keyed
All pumps are supplied with a metal carrying case. Motor: d hp, 115V 50-60 Hz 10 amps input Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi Weight: 25 lbs. Reservoir Volume: 104 cu. in. (.45 gal.) Basic Pump Dimension: 6" x 8" x 16"H
Electric hydraulic pump (10,000 P.S.I.) to operate all T&B remote hydraulic heads. 13620 hand switch and 13619 hydraulic hose required for operation.
Electric Hydraulic Pump Accessories

Cat. No. 13620 13589A 13619 13618 13600S Description Hand Switch-10 ft. Foot Switch-10 ft. 10 ft. Non Metallic Hose 20 ft. Non Metallic Hose Sled type stand for 13600 pump
A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation.
Foot/Hand Hydraulic Pump

Cat. No. 13606 Description Combination Hand or Foot Operated Hydraulic Pump; this pump operates all T&B hydraulic heads; built-in safety bypass valve, factory set at 9,800 psi, for proper installing pressure.
Heavy-Duty Hydraulic Pump

Cat. No. 13875 13879 Description New Electric Pump. Heavy-duty OEM application. Foot Switch for 13875 pump.
E98
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Compression
Connector Tools
Electric Hydraulic Pump with Shure-Stake Control
Cat. No.
Description Shure-Stake electric hydraulic pump has same features as 13600, but includes the Shure-Stake control mechanism; prevents under crimping. (pump pressure must reach 9,800 psi before recycling); requires hand or foot control; order switch and hose separately.
13610A Motor Rating: Maximum Pressure: Pumping Capacity:
d HP, 115V, 50-60 Hz, 12.5 amps 10,000 psi 170 cu. in./min. at 100 psi 32 cu. in./min. at 1000 psi 25 cu. in./min. at 5000 psi 18 cu. in./min. at 10,000 psi Reservoir Volume: 104 cu. in. (.45 gal.) Basic Pump Dimension: 8d" x 10d" x 16"H Weight: 35 lbs. Application: Pump is suitable for use with all T&B hydraulic tools
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Color-Keyed
Electric Hydraulic Pump Accessories

Cat. No. 13611 13612 13797 Description Hand Switch-10 ft. Foot Switch-10 ft. In line hydraulic pressure inspection gauge with male and female pioneer type coupler.
A remote control switch is required to operate this unit. Use either a #13611 (hand) or #13612 (foot) switch.
Hydraulic Oil
Cat. No. 21061 Description Hydraulic Oil
Disconnect Couplers
Cat. No. 13798 13799 Description Male pioneer quick disconnect coupler. Female pioneer quick disconnect coupler.
Electric Hydraulic Pump

Cat. No. 13810 Description Electric hydraulic pump, 10000 psi with Shure-Stake mechanism feature; this is a heavy duty OEM pump with high flow rate; 115V, 60Hz, 1d HP, 23 Amps; requires hand or foot control Std. Pkg. 1
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E99
Compression
Connector Tools
Cable Cutter
Cat. No. Description Only 16" long, special advance stroke mechanism greatly reduces handle force required to cut copper or aluminum cables up to 750 kcmil, short handles (10" long) enables the use of this slicer in confined spaces. Std. Pkg. Wt. Each
CSR750
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Color-Keyed
Cable Cutter Fiberglass Handles

Cat. No. 364RF 366RF Cable Size Up to 500 kcmil copper or aluminum. Up to 1000 kcmil copper and aluminum. Std. Pkg. 1 1 Wt. Each 3 8
For copper and aluminum cable only. Not for Steel. Replacement blades are available through tool service.
Hydraulic Cutter
Cat. No. 297-32136 Description Remote head hydraulic cutter for Aluminum and Copper wires. Maximum wire diameter 1d". Std. Pkg. 1 Wt. Each 8.5
Cable Stripper
Cat. No. 368-CK 368B Std. Cable Size #1 1000 kcmil Replacement Slitting Blade for Cat. No. 368 Std. Pkg. 1 1 Wt. Each 3 1
Cable Bender
Cat. No. 21649 Cable Size For bending cable up to 750 kcmil Std. Pkg. 1 Wt. Each 3
Cable Stripper
Cat. No. BCS8-40 BCS8-40B Description Cable stripper for cable 8 AWG-4/0 battery cable Replacement blade provided in the handle Replacement blade Std. Pkg. 1 2 Wt. Each 1 .03
C-Tap Removal Tool

Cat. No. CTR-1 Description C-Tap removal tool Std. Pkg. 1 Wt. Each 4.3
E100
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Compression
Installation Tools
Hydraulic Cutting Tool Hydraulic Cutting Tool New Model, Self-Contained / Durable
Hand operated hydraulic tool specifically designed to cut copper, aluminum and telecommunications cables having a maximum overall diameter of 3.35". The tool features a double speed action: a fast advancing speed for rapid approach of the blades to the cable and a slower more powerful
NEW
speed for cutting. The blades are manufactured from high strength special steel, heat treated to ensure a long service life. The head can easily be opened to allow the cutting of existing run cables. The head also can be rotated 180 degrees to enable the operator to position for the easiest use. The TBM40HC features an automatic safety valve to bypass oil when reaching maximum pressure; a pressure release device can also be activated during any point of operation.
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Color-Keyed
Specifications: Max. Cutting Inches Length Dimensions Width in Inches Weight (lbs.)
Blackburn Cutter
3.35 25.69 6.89 14.55 For a powerful, batteryoperated alternative, turn to page E89 for a look at our Battpac Battery-Powered Cutting Tools. Cat. No. TBM40HC Cutting Range Maximum 3.35" Dia.
TBM54BSCT
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E101
Compression
Installation Tools
NEW
Ground Rod Driver
For installing ground rods, theres no safer, simpler or more efffective tool than the Thomas & Betts Ground Rod Driver. It can be used on all types of ground rods including copper-bonded, galvanized and stainless steel. Integral inserts prevent the driver from slipping off the rod near ground level. The inserts are e" and f", and are interchangeable with the standard driver body. The convenient retaining collar holds the insert in the tool when not in use. Thomas & Betts Ground Rod Drivers have a heavy-duty steel cons-truction that allows maximum force for driving ground rods, while the efficient design ensures that minimal lifting force is required. The ground rod end is designed for high impact applications to ensure quality connections. Unique design allows installation of 10-footrods from ground level. Heavy-duty steel construction. Ergonomic grip provides ease and comfort with increased safty. Complete with interchangeable parts that are range-taking for different diameter ground rods. Two interchangeable inserts allow the same tool to be used with all sizes of rods. Completely self-contained and easy to store.
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Color-Keyed
Photo includes ground rod driver and insert
Cat. No. TBRD58 TBRD34 TBS58 TBS58
Description 5' Ground Rod Driver with e" insert 5' Ground Rod Driver with f" insert Replacement e" insert Replacement f" insert
Weight (lb) 25 25 4 4
Maximum Rod Diameter (in.) .63 .75 .63 .75
Pack Quantity 1 1 1 1
E102
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Compression
Sealants and Lubricants

Type WW Wire Bristle Brush
Cat. No. WWB1 WRB1 Description Complete Brush with Handle Wire Element Only, Pair
For removing oxides from conductor surfaces Easy grip handle with glove guard to prevent rubber glove puncture Long life brushes can be rotated and are replaceable Handle and guard coated with durable nonconductive plastic
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Color-Keyed
Type DX Duct Seal

Cat. No. DX-1 DX-5 DX-5S Seals around junction boxes, flashings, service mast entries, service cable entries and countless other applications Easy to use, forms around irregular surfaces and configurations Highly resistant to cracking, drying and shrinking Cuts and trims easily Can be painted immediately after application Grey color No unpleasant odor +20F to 212F workable temperature range -40F to 250F service temperature range Contains no asbestos U.L. Classified R13335 Size 1 lb. Slug 5 1 lb. Slugs 5 lb. Slug
Silicone Lubricant for High Voltage Electrical Work

Cat. No. 2012 2015 SL5 Size 2 grams 5 grams 5 oz./142 grams Std. Pkg. 250 tubes 100 tubes 12 tubes
Silicone lubricant
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E103
Compression
Installing Dies
Gauging Information for Standard Hex Dies
TBM15I Die Code 13642 & 13400 TBM14M, 13100A Nos. TBM6H Dies Dies 21 24 26 27 29 32 33 35 37 40 42 42H 45 50 52 54 54H 57 58 60 62 66 66H 71 71H 76 76H 78 80 80H 83 6TON21 6TON24 11732 11733 11754 11734 11735 11736 11737 11738 11739 11740 11770 11741 11771 11742 11743 11744 11745 15520 15522 15527-CK 15528 15513-CK 15508F 15508 15526 15530 15529 15511F 15511 15532-CK 15510-CK 15534 15514F 15514-CK 15512 15606 15517 21940 Dies *11400 11330 11401 11332 11402 *11403 11333 *11404 11334 11405 11406 11361 11407 11338 11408 11340 11409 11363 11410 11306 11411 15517 *11370 Hex Gauging .191-.207 .222-.234 .262-.268 .262-.268 .282-.294 .329-.335 .326-.337 .353-.359 .369-.383 .397-.403 .409-.423 .409-.423 .445-.459 .494-.506 .511-.529 .535-.553 .535-.553 .585-.591 .585-.591 .587-.605 .613-.631 .657-.675 .657-.675 .707-.725 .707-.725 .751-.769 .751-.769 .751-.769 .790-.802 .790-.802 .825-.831
Gauging Information for Standard Hex Dies

TBM15I Die Code 13642 & 13400 TBM14M, 13100A Nos. TBM6H Dies Dies 74H 87 87H 94 94H 96 96H 99 99H 100 106A 106H 107 107H 112 112H 115 115H 125 125H 126 130 138 140 140H 150 150H 160 161 168 175 204 212 214 11746 11747 11758 11748 11759 11749 11750 11751 11753 15604 15506 15536CK, 15611 15503 15505 15515-CK 15608 15609 15504 15603 15602 15601 21940 Dies 11423 11364 11304 11424 11365 11425 11426 11308 11416 11443 11417 11366 11418 11419 11442 11420 11447 11421 11448 11449 11337 Hex Gauging .733-.751 .861-.879 .861-.879 .935-.953 .935-.953 .959-.977 .959-.977 .979-.997 .979-.997 1.005-1.011 1.049-1.071 1.049-1.071 1.064-1.076 1.064-1.076 1.118-1.131 1.118-1.131 1.141-1.163 1.141-1.163 1.239-1.261 1.239-1.261 1.247-1.253 1.299-1.305 1.377-1.383 1.369-1.391 1.369-1.391 1.459-1.481 1.459-1.481 1.609-1.615 1.609-1.615 1.684-1.690 1.752-1.744 2.037-2.043 2.120-2.126 2.140-2.146
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Color-Keyed
6TON87 6TON94
6TON29 6TON33 6TON37
6TON54
6TON71 6TON76
6TON80
* Obsolete, consult factory for availability. Use same gauging for 15500F Series dies (see Fig. 2). Gauges may be ordered from T&B Tool Service.
* Obsolete, consult factory for availability. Use same gauging for 15500F Series dies (see Fig. 2). Gauges may be ordered from T&B Tool Service.
Hex Gauging
Hex Gauging
Fig. 2
Fig. 1
E104
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Compression
Installing Dies
Installing Dies for High Voltage Connectors
Die Code Numbers 29R 33R 37R 42R Round 45R Gauging 49R 54R 60R 66R 71R 76R 87R 94R 106R 125R TBM15I, TBM14M, 13100A **Adapter** Non-Adapter Type Type 15CA29R 15CA33R 15CA37R 15CA42R 15CA45R 15CA49R 15CA54R 15CA60R 15CA66R 15CA71R 15CA76R 15CA87R 15CA94R 15CA106R 15C125R* Round Gauging .302/.290 .348/.336 .394/.382 .432/.420 .472/.460 .522/.510 .576/.564 .604/.592 .680/.668 .730/.718 .790/.778 .904/.892 .958/.946 1.042/1.030 1.298/1.286
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Color-Keyed
**To be used with TBM15I only. **Use 15500-TB adapter with TBM15I tool. Not U.L. listed in TBM14M/13100A tool.
Installing Dies for Aluminum H Taps

Cat. No. For TBM12 & 13642 11780 11790 For TBM15I/13100A/TBM14M 15501A* 15502* For TBM15I Only 15612 15620 For TBM6/6S/60RS 13470 13471 For TBM6H 6TON50 6TON0 *Requires 15500-TB adapter with TBM15I Description Green Color Code Blue Color Code Green Color Code Blue Color Code Red Color Code Black Color Code Green Color Code Blue Color Code Orange Color Code Green Color Code
Installing Dies for COPPER H Taps

Die Cat. No. 15620CHF 15620CH 15612CH 15CA80RCH 15CA71RCH 15CA37RCH 6TON71R 6TON37R Embossing F Z N 80R 71R 37R 71R 37R Color White Yellow Brown Purple Brown Green Brown Green Tools TBM15I TBM15I TBM15I TBM15I/TBM14M 13100A TBM15I/TBM14M/13100A TBM15I/TBM14M/13100A TBM6H TBM6H
Die Adapter for TBM15I

Cat. No. 15500-TB Description Adapter
Installing Dies for Figure 6 and Figure 8 Ground Connectors

Cat. No. 54855L 54865L 54875L 54885L 54895L 54900L Cable Element A #6 Sol. - #2 Str. #1 Str. - 250 kcmil #2 Str. - 250 kcmil 250 kcmil - 500 kcmil 250 kcmil - 500 kcmil 250 kcmil - 500 kcmil To Cable Element B #6 Sol. - #2 Str. #6 Sol. - #2 Str. #2 Str. - 250 kcmil #6 Sol. - #2 Str. #2 Str. - 250 kcmil #2 Str. - 250 kcmil To Ground Rod Element B To Rebar Element B Die Selection Element A Element B 15501A 15G86R 15G86R 15G126R 15G126R 15G121R 15501A 15501A 15G86R 15501A 15G86R 15G121R
d" - e" Rod c" - d" #3 - #4 Rebar d" - e" Rod c" - d" #3 - #4 Rebar e" - f" Rod e" - f" #3 - #4 Rebar e" - f" Rod e" - f" #3 - #4 Rebar e" - f" Rod e" - f" #3 - #4 Rebar
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E105
Compression
Installing Dies
Cable Slicing Die Sets
Cuts copper and aluminum insulated cable sizes from #8 AWG through 500 kcmil. Produces clean, squared end cut which eliminates extra trimming of conductor strands.
Cat. No. BY55 Maximum Cable Size 2/0 4/0 500 kcmil Tools TBM6H and TBM6BSCR TBM14M AND 13100A AND TBM14BSCR TBM15I AND TBM15BSCR
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Color-Keyed
40C 156CS
E106
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Connector Size Color-Keyed Die Color Red Blue Gray Brown order 13461 C-Taps Only order 13462 order 13463 order 13464 13465 13466 13467 13458 4/0 only 13478 13468 13478 13473 13472 13472 13479 13476 13476 13476 13476 order 13457 13474 13474 13475 13473 11742 11743 11744 11745 11746-TB 11747 13477 13477 13477 13476 11738 11739 11740 11741 order 13456 13475 13473 13477 13476 11740 11771 54 62 45 50 54 60 66H 71H 76H 80H 87H 94H order 13455 13474 13475 13474 13474 13477 13477 13477 13477 11736 11737 11738 11739 37 42 45 50 TBM12D-3 TBM12D-3 TBM12D-4 TBM12D-4 TBM12D-5 TMB12D-5 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5 TBM12D-5 TBM12D-4 TBM12D-4 TBM12D-3 TBM12D-3 TBM12D-2 TBM12D-2 TBM12D-1 TBM12D-1 order 13454 Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue Brown 13475 13475 13472 13474 13477 13477 13476 13477 11732 11733 11734 11735 21 24 29 33 TBM12D-1 TBM12D-1 TBM12D-2 TBM12D-2 21 24 29 33 37 42 45 50 54 62 45 50 54 60 66H 71H 76H 87H 94H 94H 99H 106H 112H 115H TBM8 Die Cat. No. TBM5 Die Cat. No. Cat. No. Upper Die Cat. No. Lower Die Die Cat. No. Die Code No. Die Cat. No. Die Code No.
TBM25S
TBM4S TBM8-750/-1
TBM-8 / 8S
TBM-5 / 5S
TBM6 / 6S (25000)
13642M (13400) Hydraulic Head
TBM12 Hydraulic Head
Code Copper
Flex/24
AL/CU
8 AWG 6 AWG 4 AWG 2 AWG
37/24 61/24 91/24 125/24
10 AWG 8 AWG 6 AWG
1 AWG 1/0 2/0 3/0
150/24 225/24 275/24 325/24
4 AWG 2 AWG
Connector, Tool and Die Chart
4/0 250 kcmil
450/24 550/24
1 AWG 1/0 2/0 3/0
Color-Keyed
300 kcmil 350 kcmil 400 kcmil
500 kcmil
4/0 775/24 (short) 250 kcmil 775/24 (long) 300 kcmil 925/24* N/A N/A 350 kcmil
600 kcmil
1100/24
400 kcmil
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Green Green Pink Pink Black Orange Purple Yellow
1325/24**
500 kcmil 650 kcmil
1925/25
11748 11749 11750 11751 11753
99H 106H 107H 112H 115H
** Standard barrel only. Long barrel requires Brown 87H. ** Standard barrel only. Long barrel requires Black 106H.
Compression
E107
Color-Keyed
E108
TBM6BSCR / 6H Color-Keyed Die Color Red Blue Gray Brown 11401 11402 11333 11334 11405 11406 11407 297-31669-7 11405 11406 11407 11408 11409 11363 11410 11423 11364 94H 99H 106H 15504 115H 15611 15536-CK 94H 94H 37 42 45 50 54H 62 45 50 54 60 66 71 76 87 94 29 33 Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby 6TON66 6TON71 6TON76 6TON80 6TON87 6TON94 15536-CK 15505 15515-CK 94H 87H TBM6287 87 15506 87H 66H 71H 76H 80H TBM6266 TBM6271 TBM6276 TBM6280 66 71 76 80 15534 15514-CK 15512 15517 66H 71H 76H 80H 6TON45 6TON50 6TON54 6TON60 45 50 54 60 TBM6245 TBM6250 TBM6254 TBM6260 45 50 54 60 15526 15530 15511 15532-CK 45 50 54 60 15526 15530 15511 15532-CK 45 50 54H 60 6TON54 6TON62 54 62 TBM6254 TBM6262 54 62 15511 15510-CK 54 62 15511 15510-CK 54H 62 6TON37 6TON42 6TON45 6TON50 37 42 45 50 TBM6237 TBM6242 TBM6245 TBM6250 37 42 45 50 15513-CK 15508 15526 15530 37 42 45 50 15513-CK 15508 15526 15530 37 42H 45 50 6TON21 6TON24 6TON29 6TON33 21 24 29 33 TBM6221 TBM6224 TBM6229 TBM6233 21 24 29 33 15520 15522 15527-CK 15528 21 24 29 33 15520 15522 15527-CK 15528 21 24 29 33 Die Cat. No. Die Code No. Die Cat. No. Die Code No. Die Cat. No. Die Code No. Die Cat. No. Die Code No. Die Cat. No. Die Code No. TBM62BSCR TBM14BSCR / 14M / 13100A* TBM15BSCR / 15I*** 21940 (40 TON)
Connector Size
Code Copper
Flex/24
AL/CU
Compression
8 AWG 6 AWG 4 AWG 2 AWG
37/24 61/24 91/24 125/24
10 AWG 8 AWG 6 AWG
1 AWG 1/0 2/0 3/0
140/24 225/24 275/24 325/24
4 AWG 2 AWG
Connector, Tool and Die Chart
4/0 250 kcmil
450/24 550/24
1 AWG 1/0 2/0 3/0
4/0 775/24 (short) 250 kcmil 775/24 (long) 300 kcmil 925/24*
500 kcmil Green Green
350 kcmil
White Red Blue N/A N/A Brown
15534 15514-CK 15512 15517 15606 15506
66H 71H 76H 80H 80 87H
600 kcmil
1100/24
400 kcmil
1325/24**
Pink 500 kcmil 650 kcmil Pink Black Orange Purple Yellow 99H 106H 107H 112H 115H
1925/24
15505 15515-CK 15608 15609 15504 15603 15602 15601
99H 106H 107H 112H 115H 125H 140H 150H
11424 74506 11425 11426 11308 11416 11418 11419
99 106 107 112 115 125 140 150
*** Standard barrel only. Long barrel requires Brown 87H. *** Standard barrel only. Long barrel requires Black 106H. *** 15500 Series dies require 15500-TB adapter. 15500F for full size die to fit TBM15I without adapter.
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Conductor Size Branch 2 d" g" 1a" 1a" m" 1a" 1a" Z Z Z 1 F 1a" 1c" 1a" 1a" HTC1000 HTC500 HTC40 8-14 (8-14) 8-14 (8-14) 8-14 (8-14) 1 Str 2-6 (1-8) 1 Str 2-6 (1-8) CHT750350-1F White 15620CHF Group 2 CHT75040-11 Yellow 15620CH Group 2 1 CHT750350-2 Yellow 15620CH Group 2 1 2-14 (2-14) CHT75010-3 Yellow 15620CH Group 2 1 CHT50040-4 Brown 15612CH Group 2 2 N 8-14 (8-14) CHT50010-5 Brown 15612CH Group 2 2 N CHT2502-6 Purple 15CA80RCH* Group 2 1 80R CHT25014-7 Purple 15CA80RCH* Group 2 1 80R CHT250214-8 Purple 15CA80RCH* Group 2 1 80R 8-14 (8-14) CHT214-9 Brown 15CA71RCH* Group 1 1 71R CHT814-10 Green 15CA37RCH* Group 1 1 37R HTC2S Branch 3 H-Tap Color DIE TOOL # of Die crimps Embossing Strip Length Insulating Cover
Code Cable (Flex Cable)
Installation
Main
Branch 1
8-14 (8-14)
8-14 (8-14)
2-6 Str / Sol (2-8)
2-6 Str / Sol (2-8)
250-2 (4/0-2)
8-14 (8-14)
250-2 (4/0-2)
2-6 Str / Sol (2-8)
250-2 (4/0-2)
250-2 (4/0-2)
500-4/0 (350-4/0)
250-1/0 (4/0-1/0)
500-4/0 (350-4/0)
500-4/0 (350-4/0)
750-350 (550-500)
4/0-1/0 (250-1/0)
750-350 (550-500)
750-350 (550-350)
750 (750-500)
350-4/0 STR & FLEX
(750-500) (750)
(750-500) (350)
Color-Keyed
Connector, Tool and Die Chart For Copper H-Taps
** Requires optional adapter 15500-TB when used with hydraulic head TBM15I and TBM15BSCR Group 1 = TBM15I, TBM15BSCR, TBM14M, TBM14BSCR, 13100A Group 2 = TBM15I, TBM15BSCR
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Compression
E109
Color-Keyed
6, 8, 10, 12 ***
54725
Green
6TON37
TBM6237
TBM8-750C2530 HS6-1 AC5X3
4 OR 5 54730 Pink 6TON42 TBM6242 TBM8-750C2530
6, 5
6, 8, 10, 12
4 54735 Black 6TON45 TBM6245 TBM8-750C3540
4, 5, 6, 8, 10, 12
4, 5
Connector, Tool and Die Chart For Standard C-Taps
1/0
4, 5, 6, 8, 10, 12
54740
Orange
6TON50
TBM6250
TBM8-750C3540
3, 4 HS4-30 54745 Purple 6TON54 TBM6254 TBM8-750C4550
2, 3
2/0
3, 4, 5, 6, 8, 10, 12
1/0
2, 3
1 54750 Yellow 6TON62 TBM6262
1, 3 TBM8-750C4550
3/0
2, 3, 4, 5, 6, 8, 10, 12
2/0
1, 2
1/0
1/0, 1
*** When using 3 AWG on main and 12 AWG on branch with smart tools and dies, 12 AWG wire must be doubled (hair-pinned) and placed on branch for crimping Group 1 = TBM6H / TBM6BSCR Group 2 = TBM25S, TBM21E and require 2 compressions within each crimp area Group 3 = TBM5 / 5S, TBM6 / 6S, TBM8 / 8S, TBM6H and require 1 compression within each crimp area
Accommodates This Entire Range
3, 4
Accommodates This Range
E110
Group 1 C-Tap 54705 Red 6TON21 TBM6221 Color DIE DIE DIE ADHESIVE SHRINK TUBING TBM62BSCR SMART Tool Group 2 Group 3 INSULATION CHOICE 54710 Blue 6TON24 TBM6224 HS12-6 54715 Gray 6TON29 TBM6229 54720 Brown 6TON33 TBM6233 TBM8-750C20
CODE WIRE COMB. CIR. AREA RANGE
Main
Branch 1
12
14
14
16
Compression
10
10
12
10,12
8,10,12
4 OR 5
8, 10, 12
6, 8
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CODE COPPER RANGE Color Blue TBM12 TBM14M TBM15I 13100A Brown TBM15BSCR 15506 ** Pink TBM12D-2 15505 ** Black TBM12D-2 15515 -CK ** Yellow TBM12D-1 15504 ** 11753 115H HS40-400 11749 106H 11748 99H TBM12D-3 TBM14BSCR 11746-TB 87H 2 2 HS4-30 15512 ** 76 1 TBM12D-4 TBM8-750M-1 13642M 11744 76H 2 TBM8-750 TBM8-750CL 1 AC5X7 TOOLS DIES DIE CODE # OF CRIMPS*** TOOLS DIE # OF ADHESIVE CRIMPS PAD SHRINK TUBING
REGULAR TOOLS
SMART TOOL
INSULATION CHOICE
Main
Branch 1
C-Tap *
54755
1/0
1/0-2
2/0
2/0-4
3/0
1/0-6
4/0
1-8
2/0
2/0-1
54760
3/0
3/0-3
4/0
4/0-4
250
1/0-8
2/0
2/0-1
54765
3/0
3/0-2
4/0
4/0-4
250
3/0-6
Color-Keyed
300
2/0-8
4/0
4/0-2/0
54770
250
250-1
Connector, Tool and Die Chart For Large C-Taps
300
4/0-4
350
3/0-6
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TBM15I TBM15BSCR N/A 3 4 15603 125H
250
250
54775
300
300-3/0
350
350-1/0
400
300-2
450
250-4
500
250-6****
350
350-4/0
54780
400
400-2/0
450
450-1 N/A HS500-1000
500
500-2
750
4/0-6
54785
500
4/0-1/0
Compression
750/500
750-4/0
54790
* For tin plate finish add TP to Cat. No. listed (Example: 54755TP) ** Use with adapter Cat. No. 15500-TB (Note: If 15500 dies have a suffix F they are full sized dies and can be used with the TBM15I without an adapter. *** When using compact copper cable, apply additional overlapping crimps so that C-tap is crimped from end to end. **** #6 AWG branch must be doubled 11000 series dies go with 13642M tool, TBM12D-# series dies go with TBM12 tool, and 15500 series dies go with TBM14M/14BSCR/13100A/TBM15I/15BSCR
E111
Compression
Tool Services
Thomas & Betts Tool Service
Thomas & Betts Tool Service has a staff of highly trained, experienced and dedicated technicians and application specialists to support our customers in every aspect of their tooling needs. The Tool Service Department is capable of repairing all Thomas & Betts tools; from delicate fiber optic cleaving tools to large hydraulic pumps and crimping heads. The department is also responsible for warranty repairs and will supply a loaner tool when necessary. For the customer that is capable of repairing their own tools, Tool Service also sells the component parts. In addition, they can provide the technical data and information required. Other services include the calibration or certification of tools to meet applicable standards including inhouse certification of tools for larger OEMS in conjunction with the ISO 9000 programs. Tool Service also administrates the lease tools available for the OEM market. There is also a tool rental program powered toward contractor jobs where the tools will be needed for a relatively short period of time. The Application Tool Specialist also supports the field sales organization in tool demos, customer training and tool installations. Arrangements are made with the local sales representative. There are four Thomas & Betts Tool Service Centers to serve our customers quickly and efficiently, located near Philadelphia, PA., Chicago, IL, Reno, NV and Charlotte, NC. Contact the service center most convenient for you.
E
Color-Keyed
1-800-284-TOOL (8665)
Limited Warranty
Thomas & Betts manufactures these tools to be free of defects in material and workmanship for the time specified below. Should any defect occur during the specified time period, Thomas & Betts will repair or replace the tool at its option. Limitations and Exclusions THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS AND EXPRESSED AND IMPLIED WARRANTIES (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE) AND UNDER NO CIRCUMSTANCES SHALL THOMAS & BETTS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES. THIS WARRANTY IS NON-TRANSFERABLE AND REPLACEMENT OF DEFECTIVE PARTS MUST BE MADE AT A FACILITY DESIGNATED BY THE MANUFACTURER. Direct all inquiries to: Thomas & Betts Tool Repair Center 1-800-284-TOOL (8665)
90 DAYS Electronic Operated Tools (Printers, Testers) Individual Die
1 YEAR Pneumatic Tools Cable Cutters, Strippers TY-Tools ID Systems
2 YEARS Mechanical Hand Tools With Ratchet or Shure-Stake Hydraulic Pumps (Battery Operated Tools Included) LIFETIME
5 YEARS Mechanical Hand Tools Without Ratchet or Shure-Stake Hydraulic Tools (Self-Contained and Remote Heads)
Electricians' Supply Hand Tools
E112
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Compression
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . F2 Compression H-Tap Connectors . . . . . . . . . . . F3-F11 Service Entrance Connectors . . . . . . . . . . . . F11-F15 Distribution Compression Connectors. . . . . . F16-F22 Compression Stirrup Connectors . . . . . . . . . F23-F25 Colour-Coded Compression Connectors. . . . . . . . . . . . . . . . . . . . . . . . . F26-F34 Automatic Splices . . . . . . . . . . . . . . . . . . . . . . . . . F35 Automatic Deadends. . . . . . . . . . . . . . . . . . . F36-F37 Service Wedge Clamps . . . . . . . . . . . . . . . . . . . . F38
Compression
Compression Connectors Product Overview
Type WR Wide Range Compression Connectors Pages F3-F9
Type CF Copper Compression Tap Connectors Page F10
Type C Compression Tap Covers Page F11
Type CS, CSC 8" Service Entrance Sleeves With Cover Page F11
Type KL Large Compression Service Entrance Sleeves Page F12
F
Blackburn
Type ICS 8" Insulated Service Entrance Sleeves Page F13 Type IKL Insulated Large Service Entrance Sleeves Page F14 Type TR Triplex Neutral Splices Page F15 Type RS Non-Tension Aluminum Splices Page F15 Type ACJ, RCJ Aluminum Jumper Sleeves Pages F16-F17
Type AC, RC Full Tension Aluminum Splices Pages F18-F19
Type CTS Copper Full Tension Splices Page F20
Type PCS, PKL, PRS Pigtail Compression Sleeves Page F20
Type AL Aluminum Compression Terminal Lugs Page F21
Type ALS Aluminum Compression Terminal Lugs Page F22
Type WRQ, WRS, SC, CCS, QC Compression Stirrups Pages F23-F25
Type LP Line Protector Sleeves Page F25
Type CTL Copper Short Barrel Connectors Page F26
Type CTL-L, LCN Copper Long Barrel Connectors Pages F27-F29
Type CU, CSP Copper Compression Splices Pages F30-F31
Type ATL Aluminum Compression Connectors Pages F32-F33
Type ASP Aluminum Splices Page F33
Type PA Pin Adapter Terminals Page F34
Type ATS Automatic Splices Page F35
Type ATD-ZB Stainless Steel Bail Page F36
Type ATD-CB Clevis Bracket Page F37
Type ATD-FB Flexible Bail Page F37
Type W Wedge Clamp Page F38
F2
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Compression
Compression H-Tap Connectors

Type WR Wide Range Aluminum Tap Connectors
For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C119.4. Standard compression tools and dies install all sizes. Seven Connector Program provides superior connector performance, lower connection costs and simplified installation procedures. Fold-in tabs provide positive tab interlock as tool closes. Field-proven ribbed design provides unpalled connector/conductor contact, without distorting the conductors shape. Made of 1350 aluminum alloy. Pre-filled with an oxide inhibitor which is held captive in the rib/ connection area RUS Listed. All connectors reversible. For copper to copper combinations, use CF type shown on page F10.
F
Blackburn
Type WR O and D Die Seven Connector Program

Conductor Range Standard Conductor Cat. No. Connector No. ACSR 2 4 6 Main Str. 1 2 3 4 6 2/0 1/0 1 2 Sol. ACSR 2 4 6 3/0 2/0 1/0 1 2 4 6 Tap Str. 1 2 3 4 6 1 2 3 4 6 1 2 3 4 6 1 2 3 4 6 1 2 3 4 6 2/0 1/0 4/0 3/0 Compact Conductor Main Sol. ACSR Str. 2 4 6 1/0 1 2 4 6 1/0 1 2 4 6 1/0 1 2 4 6 1/0 1 2 4 6 3/0 2/0 1 2 4 6 2/0 1/0 1 2 2/0 1/0 1 2 1 2 3 4 6 2/0 1/0 1 2 2/0 1/0 1 2 Tap ACSR Str. 1 2 4 6 1 2 4 6 1 2 4 6 1 2 3 4 6 1 2 3 4 6 1 2 3 4 6 2 3 4 6 1 2 3 4 6 3/0 2/0 1/0 266 250 4/0 Diameter (in.) Main max. min. Tap max. min. Connector Length L Installation Information No. Indents Connector Die Mech. Tool Hyd. Tool
WR159
.332
.162
.332
.162
17 16"
WR189
1/0 1 2
2 4 6
.419
.266
.332
.162
11116"
WR289
2/0 1/0
3/0 2/0
4/0 3/0
2 4 6
.470
.398
.332
.162
11316"
WR279
2/0 1/0 1
3/0 2/0 1/0
4/0 3/0 2/0
2 4 6
3/0 2/0
3/0
2 4 6 1 2 4 6 2/0 1/0 266 18 1 4/0 3/0
.470
.336
.470
.336
11316"
WR379
4/0 3/0
4/0
2 4 6 2/0 1/0 1 4/0 3/0
26618 1 250 4/0 266 18 1 4/0 3/0 26618 1 4/0 3/0
266 250 4/0 266 250 4/0 266 250 4/0
.563
.475
.332
.162
11316"
WR399
4/0 3/0 4/0 3/0
4/0 3/0 4/0 3/0
.563
.461
.447
.338
2 3 16"
WR419
.563
.461
.563
.461
2 7 16"
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F3
Compression
Main
Tap
F
Blackburn
Type WR Supplemental O and D Die Connectors

Conductor Range Standard Conductor Cat. No. WR149 ACSR 4 6 1/0 1 2 3 1/0 1 2 3 1/0 1 2 3 4 1/0 1 2/0 1/0 1/0 1 2/0 1/0 Main Str. Sol. 3 4 6 1/0 1 2 1/0 1 2 2/0 1/0 1 2 3 4 2/0 1/0 3/0 2/0 1/0 1 2/0 1/0 3/0 2/0 2/0 2 3 4 6 1 ACSR 4 6 Tap Str. 3 4 6 3 4 6 1 2 3 4 2/0 1/0 1 2 3 4 2/0 1/0 3 4 6 1/0 1 1 2 3 1/0 1 2/0 1/0 Sol. 2 3 4 6 2 3 4 6 1 2 Compact Conductor Main ACSR Str. 4 6 1/0 1 2 1/0 1 2 2/0 1/0 1 2 3 4 2/0 1/0 3/0 2/0 2 3 4 6 2/0 1/0 1 2 2/0 1/0 1 2 2/0 1/0 1 2 2/0 1/0 3/0 Tap ACSR Str. 3 4 6 4 6 1 2 3 4 2/0 1/0 1 2 3 4 2/0 1/0 4 6 2 3 4 6 2 3 4 6 1 2 Diameter (in.) Main max. min. .266 .162 Tap max. min. .266 .162 Connector Length L 1 1 2" Installation Information No. Indents Connector Die O Mech. Tool 5 Hyd. Tool 2
WR179
4 6 2 3 4 1/0 1 2 3 4 1/0 1 4 6 1/0 1 2 2 3 4 1/0 1 2 2/0 1/0
.398
.266
.266
.162
1 3 4"
WR199
.398
.266
.332
.232
1 3 4"
WR1010
1 2
1 2
2/0 1/0 1 2 2/0 1/0 2 3 4 6 2/0 1/0 1 2 2/0 1/0 3/0 2/0 1/0
.419
.232
.419
.232
1 3 4"
WR259
2 3 4 6
.419
.326
.412
.292
1 7 8"
WR299
.470
.398
.266
.162
1 1 2"
WR219
1/0
2/0 1/0 4/0 3/0
1/0 1 2 3 4 1/0 1 2/0 1/0
.398
.324
.398
.316
1 7 8"
WR239
1 2
2/0 1/0 3/0 2/0 2/0
.447
.365
.332
.236
1 7 8"
WR229
2/0
3/0
.470
.410
.398
.316
1 7 8"
WR269
2/0
3/0
.447
.410
.447
.336
1 7 8"
F4
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Compression
Main
Tap
F
Blackburn
Type WR Supplemental O and D Die Connectors

Conductor Range Standard Conductor* Cat. No. WR319 ACSR 3/0 Main Str. Sol. 3/0 ACSR 2 3 4 2/0 1/0 1 4 6 1 2 3 4 1/0 1 2 3 4 2/0 1/0 2/0 1/0 1 Tap Str. 1 2 3 4 2/0 1/0 3 4 6 1/0 1 2 3 1/0 1 2 3 4 3/0 2/0 3/0 2/0 1/0 Sol. 1 2 Compact Conductor Main ACSR Str. 3/0 4/0 Tap ACSR Str. 1 2 3 4 2/0 1/0 1/0 1 2 1/0 1 2 1/0 1 2 3 4 3/0 2/0 3/0 2/0 1/0 1 2 3/0 2/0 1/0 1/0 1 2 1/0 1 2 1/0 1 2 3/0 2/0 3/0 2/0 1/0 Diameter (in.) Main max. min. .502 .461 Tap max. min. .332 .229 Connector Length L 1 7 8" Installation Information No. Indents Connector Die D Mech. Tool 5 Hyd. Tool 2
WR339
3/0
3/0
2 3 4 6 1
3/0 266 4/0 3/0 266 4/0 3/0 266 4/0 3/0 266 4/0 3/0 266 4/0 3/0
4/0 266 250 4/0 266 250 4/0 266 250 4/0 3/0 266 250 4/0 266 250 4/0
.502
.461
.447
.336
2 1 8"
WR359
4/0 3/0
4/0 3/0
.563
.461
.266
.162
1 7 8"
WR369
4/0 3/0
4/0 3/0
.563
.461
.374
.266
1 7 8"
WR369**
4/0 3/0 2/0 4/0 3/0 4/0 3/0 2/0
4/0 3/0
1/0 1 2
.563
.423
.373
.232
1 7 8"
WR389
4/0 3/0 4/0 3/0
.563
.461
.470
.376
2 316"
WR389**
.563
.423
.470
.336
2 316"
*Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). **This range possible only when crimped with hydraulic tool.
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F5
Compression
Fig. 2
Fig. 1
Main
Main
Tap
Tap
F
Blackburn
Type WR Wide Range N Die Tap Connectors for Hydraulic Tools, 12-Ton and Greater
Conductor Range Standard Conductor* Cat. No. Main ACSR Str. 400 397 350 336 300 266 250 400 397 350 336 300 266 250 4/0 ACSR 2/0 1/0 1 2 3 4 6 Tap Str. 2/0 1/0 1 2 3 4 6 400 397 350 336 300 266 250 4/0 2/0 1/0 1 2 3 4 6 4/0 3/0 2/0 1/0 350 336 300 266 250 500 400 397 350 336 300 266 250 4/0 Sol. 3/0 2/0 1/0 1 2 3 4 6 Compact Conductor Main ACSR Str. Tap ACSR Str. 2/0 1/0 1 2 3 4 6 3/0 2/0 1/0 1 2 3 4 6 500 477 397 336 300 266 250 3/0 2/0 1/0 1 2 3 4 6 250 4/0 3/0 400 397 350 336 300 266 250 556 477 397 350 336 300 266 250 Diameter (in.) Main max. min. Tap max. min. Connector Length L Installation Information For Use With Tool No. of Indents
WR715
397 1 336 266
18
477 397 336
500 477 397 350
.753
.520
.447
.162
2"
WR775
397181 336 266 4/0
397 181 336 266 4/0
477 397 336 266
500 477 397 350 336 300 266 250 556 477 397 336 266 250
477 397 336 266
.743
.520
.743
.520
3"
WR815 556 500 400 397 350 336 300 266 250
2/0 1/0 1 2 3 4 6 4/0 3/0 2/0 1/0
WR835
477 1 397 336 266 4/0
18
3/0 2/0 1/0 1 2 3 4 6 4/0 3/0 2/0
556 477 397 336 266
2/0 1/0 1 2 3 4 6 266 4/0 3/0 2/0
.858
.520
.447
.162
2"
JB12A, JB12B, 12A and Y-35 tools
WR875**
336181 266
397 336
556 477 397 336 266
556 477 397 350 336 300 266 250
.858
.520
.563
.368
2"
397 336 266
.858
.520
.684
.520
3"
WR885
477 181 397 336 266 4/0
500 400 397 350 336 300 266 250 4/0
477181 397 336 266 4/0
556 477 397 336 266
556 477 397 350 336 300 266 250
556 477 397 336 266
.814
.520
.814
.520
3"
* Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). ** Not reversible (Fig. 2)
F6
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Compression
Fig. 2
Fig. 1
Main
Main
Tap
Tap
F
Blackburn
Type WR Wide Range N Die Tap Connectors for Hydraulic Tools, 10-Ton and Greater
Conductor Range Standard Conductor* Cat. No. WR699 Main ACSR Str. ACSR 4 6 2/0 1/0 1 2 3 4/0 3/0 2/0 1/0 397181 336 266 Tap Str. 3 4 6 2/0 1/0 1 2 4/0 3/0 2/0 400 397 350 336 266 250 3 4 6 2/0 1/0 1 2 4/0 3/0 350 336 300 266 500 400 397 350 336 Sol. 2 3 4 6 3/0 2/0 1/0 1 Compact Conductor Main ACSR Str. Tap ACSR Str. 4 6 2/0 1/0 1 2 266 4/0 3/0 2 3 4 6 3/0 2/0 1/0 1 266 250 4/0 .743 .570 .563 .398 2" 2 Diameter (in.) Main max. min. Tap max. min. .266 .162 Connector Length L 2" Installation Information For Use With Tool No. of Indents 2
WR719 397181 336 266 WR739
400 397 350 336 300 266 250
.447
.289
2"
4/0
477 397 336
477 397 350 336 300
WR779
477 397
477 397 336
477 397 336 2 3 4 6 3/0 2/0 1/0 1 266 250 4/0 397 350 336 556 477 397 350 .858 .659
.743
.570
3"
WR799
477181 266
500 250
4 6 2/0 1/0 1 2 3 4/0 3/0 2/0 336181 266
2 3 4 6 3/0 2/0 1/0 1
477 18 1 266
500 250
3 4 6 2/0 1/0 1 2
.814
.575
.270
.160
2"
JB12A, JB12B, WH2, PH2, 12A and Y-35 tools
WR819 477181 397 336
WR839
WR879**
556 500 477 450 400 397 350 336
.477
.289
2"
4/0
556 477 397
556 477 397
266 4/0 3/0 397 336
.563
.477
2"
397
.684
.593
3"
WR889
477 181 397 336
500 400 397 350 336
477181 397 336
556 477 397 336
556 477 397 350
556 477 397 336
.814
.666
.814
.666
3"
*Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). Tap wire must be installed in B groove. **Not reversible (Fig. 2).
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F7
Compression
Main
Tap
F Type WR Wide Range R Die Tap Connectors

Conductor Range
Blackburn
Standard Conductor Cat. No. Main ACSR Str. ACSR 336 181 266 4/0 3/0 2/0 1/0 Tap Str. 350 336 266 250 4/0 3/0 2/0 600 556 550 500 477 450 400 397 350 336 350 336 266 250 4/0 3/0 2/0 600 556 550 500 477 450 400 397 350 336 900 874 800 795 750 715 700 636 600 1033 1000 900 800 795 750 ACSR
Compact Conductor Main Str. Tap ACSR 397 12 336 266 4/0 3/0 2/0 Str. 397 350 336 300 266 250 4/0 3/0
Diameter (in.) Main max. min. Tap max. min.
Connector Length L
Installation Information For Use Connector With Tool Die No. of Indents
WR909
55618 1 477 397 336 300 WR929
600 556 550 500 400 477 450 400 397 350 336
.684
.398
4 3 4
556 1 477 397 336 300
18
636 556 477 397
700 636 556 500 477 450
.893 636 556 477 397 700 636 556 477 450
.666
.893
.666
4 3 4
WR949
336181 266 4/0 3/0 2/0 1/0
39718 1 336 266 4/0 3/0 2/0
397 350 336 300 266 250 4/0 3/0
.684
.398
4 3 4
WR969
795 7 715 666 636 605 556 477 307
26
900 874 800 795 750 715 700 636 600
556 181 477 397 336 300
954 874 795
1000 954 874 795 750
636 556 477 397
700 636 556 477 450
JB60A, JB60B, Y60, 60A and PH-3 tools
1.108
.883
.893
.666
4 3 4
WR989
795267 715 666 636 605 556 477 307 954 457 900 874 795 715 666 1033 1000 900 800 795 750 954 457 900 874 795 715 666
954 874 795
1000 954 874 795 750
1.108
.883
4 3 4
WR999
954 900
1000 900
954 900 874
1000 900
1.172
.997
1.172
.997
4 3 4
F8
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Compression
Main
Main
Tap B
Tap A
Tap A
Fig. 1
Fig. 2
F
Blackburn
Type WR Street Lighting Compression Connectors

Conductor Range Standard Conductor* Cat. No. WR9 Figure No. ACSR 2 3 4 6 1/0 1 2 3 4 4/0 3/0 4/0 3/0 2/0 1/0 Main Str. 2 3 4 6 2/0 1/0 1 2 3 4/0 3/0 4/0 3/0 2/0 1/0 Sol. 1 2 3 4 1 2 Tap A Str. Sol. 8 10 12 14 8 10 8 10 12 14 6 8 10 6 8 10 6 8 10 Tap B Str. Sol. Main max. min. .292 .184 Diameter (in.) Tap A max. min. .146 .064 Tap B max. min. Connector Length L
13
Installation Information Connector Die

5 8 BG
No. Indents Mech. Tool Hyd. Tool
16"
WR139
12 14
12 14
.419
.250
.162
.100
.092
.064
1 1 2"
WR502
8 10 8 10
12 14 12 14
12 14 12 14
.563
.461
.162
.100
.092
.064
1 1 2"
WR502**
.563
.365
.162
.100
.092
.064
1 1 2"
* Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). ** This range possible only when crimped with hydraulic tool.
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F9
Compression

For tapping copper conductors to unbroken main copper conductors. Extruded pure electrolytic copper. Full length tab for easy installation. Efficient design for lower crimping force. Standard compression tools and dies. Single and double tab designs. RUS listed.
CF S4 4-1 B , T , 5/ 8
BK
B DIE
CF 44B 1 , T , 5/ 8
BK B
DIE
F Type CF Copper Compression Tap Connectors

Conductor Range
Blackburn
Standard Conductor* Cat. No. CF44-1 Main Figure No. Sol. Str. 1 4 6 4 6 2 4 2 4 6 Tap Sol. Str. 4 6 8 4 6 8 2 4 2 6 2 4 6 6
Diameter (in.)*
Dimensional Information
Installation Information Mechanical Tools*** Hydraulic Tools***
Main Tap H" H" max. min. max. min. (min.) 1 .204 .162 .204 .128 .971 .729
Connector Type MD JB12A H TBM15/TBM15PF Length OD 58 O Series JB12B Series Y-35 Y45/Y46 B,T 5 8
13
B,T 5 8 B,T 5 8 K K
W-KB W-BG W-KB W-BG W-KK
BKT
BKT U-BG BKT U-BG BKT O
BKT U-BG BKT U-BG BKT BKT O
16" B,T 5 8 K BKT BKT BKT O
CFS44-1 CF22-1 CFS22-1 CF102-1
2 1 2 1
6 4 4 1/0 1 2 1/0 1 2 2/0 1/0
8 4 6 4 1/0 1 2 2/0 1/0 1 2 2/0 1/0 1 2 4 1/0 1 2 4/0 3/0 2/0
.204 .162 .258 .204 .258 .204 .373 .292
.204 .128
.864 .743
.258 .204 1.162 .813

13
16" K W-KK W-KK O
.258 .162 1.017 .842 .258 .162 1.540 1.100

27
32" O O O O
CF1010-1
.373 .292
.373 .292 1.610 1.050
CF202-1
.419 .368
.258 .204 1.670 1.269

7
8"
K-C
K-C
K-C
CF2020-1
2/0 1/0 4/0 3/0 2/0 4/0 3/0 2/0 4/0 3/0 2/0
.419 .368
.414 .292 1.740 1.220
K-C
K-C
K-C
CF402-1
2 4
.528 .414
.258 .204 1.983 1.423
D**
D**
D**
D**
CF4010-1
.528 .414
.373 .292 1.992 1.423
1 1 8"
D**
D**
D**
D**
CF4040-1
.528 .414
.528 .414 2.252 1.483
D**
D**
D**
D**
*Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld. **Blackburn D dies. ***Three indents with mechanical tools and one indent with hydraulic tools. 15 ton/head use appropriate die adapters.
A H 1 B
H (MIN)
A H 1 B
H (MIN)
F10
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Compression
Compression H-Tap Connectors/Service Entrance Connectors

Type C Compression Connector Covers
Cat. No. C2BB C5C C7C C9 C9L Capacity* All e" O.D., sleeves 2" long or less All O Die taps, 1f" long or less All D Die taps, 2d" long or less All N and D die taps, up to 2" long All N and D die taps, up to 5" long Height 1.10 1.60 1.80 2.75 2.75 Dimension Length 4.00 3.75 5.00 4.25 7.25 Width 1.05 1.25 1.45 2.00 2.00
*Before compression Hinged polyethylene cover. Installs easily, quicklyless expensive than taping. Positive snap-locks fasten securely. Drain ports prevent accumulation of corrosion-causing moisture. Ultra-violet stabilized.
F
Blackburn
Types CS and CSC Service Entrance Sleeves, e Die

Cat. No. Bare Sleeve CS61 CS62 CS63 Sleeve With Cover CSC61 CSC62 CSC63 CSC64 End A" Conductor Range Diameter (in.) ASCR AWG max. min. 6 6 1 6 6 1 6 6 1 8 str. 6 sol. 6 str. 4 sol. 6 str. 4 sol. 6 str. 4 sol. .204 .184 .162 .146 Colour Code Green Blue Blue Blue Orange Orange .258 .232 Orange Orange Red Red .328 .292 Red Red Red Yellow Yellow .398 CS76 CSC76 CSC77 CSC78 CSC84 CSC85 1/0 1/0 1/0 1/0 str. 1/0 str. 1/0 str. 2/0 str. 2/0 str. .414 .414 .368 Yellow Yellow Yellow Grey Grey 4 6 1, 7 1 2 6 1, 7 1 1/0 1/0 6 6 1 4 6 1, 7 1 6 6 1 4 6 1, 7 1 2 6 1, 7 1 6 6 1 End B Conductor Range Diameter (in.) ASCR AWG max. min. 1 6 6 1 8 str. 6 sol. 10 str. 8 sol. 8 str. 6 sol. 6 str. 4 sol. 10 str. 8 sol. 8 str. 6 sol. 6 str. 4 sol. 3-4 str. 2 sol. 10 str. 8 sol. 8 str. 6 sol. 6 str. 4 sol. 3-4 str. 2 sol. 1-2 str. 8 str. 6 sol. 6 str. 4 sol. 3-4 str. 2 sol. 1-2 str. 1/0 str. 1/0 str. 2/0 str. .162 .128 .162 .204 .128 .162 .204 .258 .128 .162 .204 .258 .328 .162 .204 .258 .328 .398 .398 .414 .146 .116 .146 .184 .116 .146 .184 .232 .116 .146 .184 .232 .292 .146 .184 .232 .292 .368 .368 .414 Colour Code Green Brown Green Blue Brown Green Blue Orange Brown Green Blue Orange Red Green Blue Orange Red Yellow Yellow Grey
For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C119.4. Sleeves are made of highly conductive aluminum. Quick identification with colour-coded foil caps. Install with standard compression dies.
CS64 CS65 CS66 CS67 CS68 CS69 CS70 CS71 CS72 CS73 CS74 CS75
CSC65 4 6 1, 71 3-4 str. 2 sol. CSC66 4 6 1, 71 3-4 str. 2 sol. CSC67 4 6 1, 71 3-4 str. 2 sol. CSC68 4 6 1, 71 3-4 str. 2 sol. CSC69 2 6 1, 71 1-2 str. CSC70 2 6 1, 71 1-2 str. CSC71 2 6 1, 71 1-2 str. CSC72 2 6 1, 71 1-2 str. CSC73 2 6 1, 71 1-2 str. CSC74 CSC75 1/0 1/0 1/0 str. 1/0 str.
Installation Information
Cat. No. All
5
CS77 CS78 CS84 CS85
Installation Dies Mech. 8 (OD58 Tool) Peach, BG, G, TU
Hyd. U-BG B58CS, 52
RUS Listed.
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F11
Compression
Service Entrance Connectors

Type KL Large Compression Service Entrance Sleeves, 840 Die
End A" Conductor Range Diameter (in.) max. min. 6 str. 6 str. compact 4 str. 4 str. compact 2 str. 2 str. compact 1/0 sol. Al, 1 str. 2 ACSR, 1/0 str. comp 1/0 ACSR 1/0 str. 2/0 str. compact .184 .232 .292 .336 .167 .211 .266 .316 Color Code Blue Orange Red Red End B Conductor Range Diameter (in.) max. min. 6 str. 6 str. compact 4 str. 4 str. compact 2 str. 2 str. compact 1/0 sol. Al, 1 str. 1 str. compact 2 ACSR 1/0 ACSR 1/0 str. 2/0 str. compact 2 ACSR, 12 str. 1 str. compact 2/0 ASCR 2/0 str. 3/0 str. compact .448 .414 Gray 1/0 ACSR, 1/0 str. 2/0 str. compact 2/0 ACSR, 2/0 str. 3/0 str. compact 4 ACSR, 3 4 str. 2 sol. 2 ACSR, 12 str. 1 str. compact 3/0 ASCR 3/0 str. 4/0 str. compact .502 .464 Black 1/0 ACSR, 1/0 str. 2/0 str. compact 2/0 ACSR, 2/0 str. 3/0 str. compact 3/0 ACSR, 3/0 str. 4/0 str. compact 4 ACSR, 3 4 str. 2 sol. 2 ACSR, 12 str. 1 str. compact 4/0 ASCR 4/0 str. 1/0 ACSR, 1/0 str. 2/0 str. compact 2/0 ACSR, 2/0 str. 3/0 str. compact 3/0 ACSR, 3/0 str. 4/0 str. compact 4/0 ACSR, 4/0 str. .184 .232 .292 .336 .167 .167 .266 .316 Color Code Blue Orange Red Red
Cat. No. KL20-1 KL22-1
F
Blackburn
For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C119.4. Splices large conductors required for commercial service; use as low cost reducing sleeve. All sizes can be installed with popular mechanical and hydraulic tools. Center stop assures proper conductor positioning. Quick identification with colour-coded foil caps.
KL25-1 KL31-1
KL36-1 KL45-1 KL46-1 KL47-1 KL54-1 KL55-1 KL56-1 KL57-1 KL58-1 KL64-1 KL65-1
.398
.368
Yellow
.398 .328 .398 .448 .258 .328 .398 .448 .502 .258 .328 .398 .448 .502 .563
.368 .292 .368 .414 .232 .268 .368 .414 .464 .232 .268 .368 .414 .464 .522
Yellow Red Yellow Gray Orange Red Yellow Gray Black Orange Red Yellow Gray Black Pink
Cat. No. All Installation Dies Mech. Hyd. 840, W-K840 EEI-11A, TX 840, U-K840 U-249, B49EA
KL66-1 KL67-1 KL68-1 KL69-1
.563
.522
Pink
F12
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Compression

Type ICS Service Entrance Sleeves, e Die
End A" Conductor Range Diameter (in.) ASCR AWR max. min. 8 str. 6 sol. .162 .144 Colour Code Green End B Conductor Range Diameter (in.) ASCR AWR max. min. 6 6 str. 4 sol. .204 .184 Blue 6 4 3-4 str. 2 sol. .258 .213 Orange 6 4 6 2 ICS72-1 ICS73-1 1-2 str. .328 .268 Red 4 2 6 1/0 ICS76-1 ICS77-1 ICS78-1 1/0 .398 .368 Yellow 4 2 8 str. 6 sol. 10 str. 8 sol. 8 str. 6 sol. 6 str. 4 sol. 10 str. 8 sol. 8 str. 6 sol. 6 str. 4 sol. 3-4 str. 2 sol. 8 str. 6 sol. 6 str. 4 sol. 3-4 str. 2 sol. 1-2 str. 8 str. 6 sol. 6 st 4 sol. 3-4 str. 2 sol. 1-2 str. 1/0 str. .162 .128 .162 .204 .128 .162 .204 .258 .162 .204 .258 .328 .162 .204 .258 .328 .398 .144 .114 .144 .184 .114 .144 .184 .213 .144 .184 .213 .268 .146 .184 .213 .268 .368 Colour Code Green Brown Green Blue Brown
Cat. No. ICS61-1 ICS62-1 ICS63-1 ICS64-1 ICS65-1 ICS66-1 ICS67-1 ICS68-1 ICS70-1 ICS71-1
F
Blackburn
Pre-insulated for fast, easy installation with standard tools. For combinations of aluminum and alu-minum-copper conductors. Pass the requirements of ANSI C119.4.
Green Blue Orange Green Blue Orange Red Green Blue Orange Red Yellow
Cat. No. All
5
ICS74-1 ICS75-1 Hyd.
Installation Dies Mech. 8 (OD58 Tool) Peach, BG, W-BG, G, TU
U-BG B58CS
All are RUS Listed.
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F13
Compression

Type IKL Insulated Service Entrance Sleeves, 840 Die
End A" Conductor Range Diameter (in.) max. min. Colour Code End B Conductor Range Diameter (in.) max. min. 4 ACSR 3 4 str., 2 sol. 1/0 ASCR 2/0 str. 1/0 str. (compact) .398 .365 Yellow 2 ACSR 1 2 str. 1/0 ACSR 1/0 str. 2/0 str. comp 4 ACSR 3 4 str., 2 sol. 2/0 ASCR 2/0 str. 3/0 str. (compact) 2 ACSR 12 str. .448 .414 Grey 1/0 ACSR 1/0 str. 2/0 str. comp 2/0 ACSR 2/0 str. 3/0 str. comp 4 ACSR 3 4 str., 2 sol. 2 ACSR 1 2 str. 3/0 ASCR 3/0 str. 4/0 str. (compact) 1/0 ACSR 1/0 str. 2/0 str. comp 2/0 ACSR 2/0 str. 3/0 str. comp 3/0 ACSR 3/0 str. 4/0 str. comp 4 ACSR 3 4 str., 2 sol. 2 ACSR 1 2 str. 1/0 ACSR 1/0 str. 4/0 ACSR 4/0 str. .564 .522 Pink 2/0 ACSR 2/0 str. 3/0 str. comp 3/0 ACSR 3/0 str. 4/0 str. comp 4/0 ACSR 4/0 str. .258 .328 .398 .258 .328 .398 .213 .268 .365 .213 .268 .365 Colour Code Orange Red Yellow Orange Red Yellow
Cat. No. IKL34 IKL35 IKL36
F
Blackburn
For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C119.4. Use as a low tension reducing sleeve for insulated conductor. Pre-insulated for fast, easy installation of large home or commercial service entrances. Concave polyethylene end caps seal out dirt, but are easily pierced when inserting conductor.
IKL44 IKL45 IKL46
IKL47 IKL54 IKL55 IKL56
.448 .258 .328 .398
.414 .213 .268 .365
Grey Orange Red Yellow
.502
.464
Black
IKL57
.448
.414
Grey
IKL58 IKL64 IKL65 IKL66
.502 .258 .328 .398 .448
.464 .213 .268 .365 .414
Black Orange Red Yellow Grey
Cat. No. All Installation Dies Mech. Hyd. BY37, 840 W-K840, TX B49EA, 840 U-K840, U-249
IKL67
IKL68 IKL69
.502 .564
.464 .522
Black Pink
All are RUS Listed.
F14
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Compression

Type TR Triplex Neutral Splice, Semi-Tension, e Die
Cat. No. TR61 TR63 TR64 TR65 TR66 ACSR 6 4 2 1 1/0 Conductor Range Conductor Diameter* AWG max. min. 6 str. 4 sol. 4 str. 2 sol. 2 str. 1/0 str. .204 .258 .316 .373 .398 .184 .232 .292 .355 .373 Cap Colour Blue Orange Red Yellow Yellow Length 4 1 4" 4 1 4" 4 1 4" 6" 6"
*Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld.
F
Blackburn
Cat. No. All Installation Dies
5
8, Peach, G, TU
Type RS Aluminum Compression Splice

End A" Conductor Range Diameter (in.) max.-min. max.-min. 300-250 MCM 300-250 MCM 400-336 MCM 400-336 MCM 400-336 MCM 500-450 MCM 500-450 MCM 500-450 MCM 800-750 MCM 1000-900 MCM .630-.574 .630-.574 .726-.666 .726-.666 .726-.666 .813-.770 .813-.770 .813-.770 1.029-.997 1.152-1.092 End B Conductor Range Diameter (in.) max.-min. 4/0 300-250 MCM 4/0 300-250 MCM 400-336 MCM 300-250 MCM 400-336 MCM 500-450 MCM 800-750 MCM 1000-900 MCM max.-min. .528 .630-.574 .528 .630-.574 .726-.666 .630-.574 .726-.666 .813-.770 1.029-.997 1.152-1.092 8" 6030AH 352 7 1 2" B20AH 318 1 5 16 Length 6" Installation Dies Hydraulic Tool
Cat. No. RS253 RS2525 RS403 RS4025 RS4040 RS4525 RS4540 RS4545 RS8080 RS100100
Non tension splice frequently used for service entrance on commercial-industrial loads. For end-to-end splicing of aluminum to copper conductor, #4/0 str. through 1000 MCM. Prefilled with oxide inhibitor. Passes the requirements of ANSI C119.4.
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F15
Compression
Distribution Compression Connectors
Meets the 40% partial tension requirement of ANSI C119.4.
F Type ACJ Aluminum Jumper Sleeves for All Aluminum Conductor

Blackburn
OD58* Conductor (Stranding) 2/0(7, 19) 2/0(7, 19) 3/0(7, 19) 4/0(7, 19) 266.8(7, 19) 336.4(19, 37) 350(19) 397.5(19) 477, 500 (19, 37) 556.5(19, 37) Crimps per End 8 4 8 8 Mechanical Tools MD Series Die Index C-167 W-247 W-245 W-247 W-249 Crimps per End 8 4 4 4 4 O-52 Crimps per End 8 4 8 8 JB12B Dies Cat. Nos. B39EA B30EA B74AH B49EA B75AH B80EA B80EA B80EA B80EA B76AH Crimps per End 2 2 2 2 3 3 5 4 6 8 Hydraulic Tools Y Series Die Index 247 245 247 249 251 321 490 547 468 317 426 318 Crimps per End 2 2 2 2 3 3 5 4 6 9 WH Series Die Index 737 747 5 81 635 781 840 1 1 2 1181 1181 1 81 1181 1 81
1 1
Cat. No. ACJ20 ACJ205 ACJ30 ACJ40 ACJ266 ACJ336 ACJ350 ACJ397 ACJ477 ACJ556
Lgth. 4 4" 4 3 4" 4 4" 4 3 4" 5 3 8" 5 3 8" 6 3 4" 6 4" 9 1 2" 9 16"
9 3 3 3
Dies BY33 BY41 BY35 BY37
Dies 737 635 781 840
Crimps per End 4 4 4 2 4 4 3 3 5 4 6 11
EEI Classification 10A 9A 11A 13A 13A 13A 13A
*OD58 dies are interchangeable with those listed for 0-52.
F16
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Compression
Meets the 40% partial tension requirement of ANSI C119.4.
Type RCJ Aluminum Jumper Sleeves for ACSR, AAAC, 5005, AAC Conductor
Mechanical Tools OD58* Conductor (Stranding) 1/0 ACSR(6 1) 1/0 AAAC(7) 1/0 5005(7) 1/0 AAC(7) 2/0 ACSR( 6 1) 2/0 AAAC(7) 2/0 5005(7) 2/0 AAC(7) 3/0 ACSR( 6 1) 3/0 AAAC(7) 3/0 5005(7) 3/0 AAC(7) 4/0 ACSR(6 1) 4/0 AAAC(7) 4/0 5005(7) 4/0 AAC(7) Crimps per End 12 6 MD Series Die Index W-C W-702 Crimps per End 12 4 O-52 Crimps per End 12 6 JB12B Dies Cat. Nos. Crimps per End Hydraulic Tools Y Series Crimps Die per Index End 167 247 6 3 WH Series Die Index 737 747 Crimps EEI per ClassiEnd fication 6 3
F
Blackburn
Cat. No.
Lgth.
Dies 737 747
Dies 737 747
RCJ10
6 1 2"
B39EA
10A
RCJ20
6 3 4"
781
13
781
13
B74AH
659
RCJ30
6 1 4"
B49EA
658
29
32
11A
RCJ40BB
6 3 4"
B61EA
654
1.00
12A
RCJ266 266.8 ACSR( 181) RCJ336 336.4 ACSR( 181) RCJ397 RCJ477 397.5 ACSR( 1) 336.4(26-7) 336.4(30-7) 477 ACSR(181)
18
7" 7" 7 1 4" 8 3 4" 9"
B80EA B80EA B20AH B20AH B76AH
3 3 4 5 5
655 655 327 318 318
3 3 4 5 8
1 1 81 1 1 81 1 1 81 1 5 16 1 1 8
3 3 4 5 6
13A 13A 14A 14A
RCJ477M 477 ACSR(267)
* OD58 dies are interchangeable with those listed for O-52. RUS Listed.
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F17
Compression

Type AC Single Sleeve, Full Tension Splice for All Aluminum Conductor
Center stop assures proper conductor positioning. External end taper provides conductor stress relief, ease of stringing and corona protection. Internal end chamfer allows easy conductor insertion and prevents sharp edge contact with conductor. Fully tested to meet electrical and mechanical requirements of ANSI C119.4; will with-stand 95% of conductor rated breaking strength.
F
Blackburn
Mechanical Tools OD58* Conductor (Stranding) 6(7) 4(7) 2(7) 1/0 (7, 19) 2/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 266.8 (7, 19) 336.4 (19, 37) 350 (19) 397.5 (19) 477 (19, 37) 556 (19, 37) Crimps per End 4 4 6 MD Series Die Index W-161 W-162 W-163 BG W-243 W-687 C-167 W-247 W-245 W-247 W-249 Crimps per End 2 4 6 12 12 6 16 8 8 8 12 O-52 Crimps per End 4 4 6 JB12B Dies Cat. Nos. B73SH B71AH B17EA Crimps per End 1 1 2 Hydraulic Tools Y Series Crimps Die per Index End 161 162 163 1 1 2 WH Series Die Index 16 8 1 2 510
5 3 5 5
Cat. No. AC6 AC4 AC2
Lgth. 3" 3" 4 1 8"
Dies BY19 BY21 BY23
Dies
5 3
Crimps EEI per ClassiEnd fication 3 3 4 3 6 3 8 4 4 8 12 7 8 9 8 9 16 6A
16 8 2
AC10 AC20 AC205 AC30 AC40 AC266 AC336 AC350 AC397 AC477 AC556
7 1 4" 9 1 4" 9 1 4" 8" 9 1 2" 8 5 8" 10" 11" 12 1 8" 13 1 2" 13 1 2"
BY31 BY33 BY41 BY35 BY37
12 16 8 16 12
81
12 16 8 16 12
B24EA B39EA B30EA B74AH B49EA B75AH B80EA B80EA B80EA B80EA B76AH
3 4 4 4 6 7 8 9 8 9 9
243 247 245 247 249 251 321 490 547 468 317 426 318
3 4 4 4 6 7 8 9 9 8 9 9 13
81 635
8A 10A 9A 11A 13A 13A 13A 13A
737 635 781 840
737 747 635 781 840 1.00 11 81 11 81 11 81 1 1 81 15 16
* OD58 dies are interchangeable with those listed for O-52.
F18
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Compression

Type RC Single Sleeve, Full Tension Splice, for ACSR, AAAC, 5005, AAC Conductor
Center stop assures proper conductor positioning. Replaces two-piece splices. External end taper provides conductor stress relief, ease of stringing and corona protection. Internal end chamfer allows easy conductor insertion and prevents sharp edge contact with conductor. Tested to meet electrical and mechanical requirements of ANSI C119.4; will withstand 95% of conductor rated breaking strength.
Mechanical Tools OD58* Conductor (Stranding) 4ACSR( 1, 1) 4AAAC(7) 4 5005(7) 4AAC(7) 4ACSR(6 1, 71) 4AAAC(7) 4 5005(7) 4AAC(7) 2ACSR(6 1, 71) 2AAAC(7) 2 5005(7) 2AAC(7) 2ACSR(6 1, 71) 2AAAC(7) 2 5005(7) 2AAC(7) 1/0 ACSR(6 1) 1/0 AAAC(7) 1/0 5005(7) 1/0 AAC(7) 2/0 ACSR ( 61) 2/0 ACSR( 1) 2/0 AAAC(7) 2/0 5005(7) 2/0 AAC(7) 3/0 ACSR( 6 1) 3/0 AAAC(7) 3/0 5005(7) 3/0 AAC(7) 4/0 ACSR( 6 1) 4/0 AAAC(7) 4/0 5005(7) 4/0 AAC(7) 336.4 ACSR( 181) 397.5 ACSR(181) 477 ACSR( 1)
18 6 6 7
Hydraulic Tools O-52 Crimps per End JB12B Dies Cat. Nos. Crimps per End Y Series Crimps Die per Index End WH Series Crimps EEI per ClassiEnd fication 12 6
F
Blackburn
Die Index
1 2 510
MD Series Die Index Crimps per End
Cat. No.
Lgth.
Dies
Crimps per End
Dies
RC4BB
12"
24
W-163
24
24
B72AH
163
RC45
12"
81 635
24 12
BG W-BG W-243
24 24 12
81 635
24 12
B24EA
243 687
6 6
81 635
12 6
8A
RC2BB
13 5 8"
81 635
28 14
BG W-245 W-C W-247 W-702
28 14 28 28 14
81 635
28 14
B24EA B30EA
245 687 167 247 702 167 247 702 247
7 7 14 14 7 8 8 8 9
81 635
14 7
9A
RC25
13 5 8"
737 747
28 14
737 747
28 14
B39EA
737 747
14 7
10A
RC10
15 1 4"
737 747 737 747 781
32 16 36 18 32
W-C W-702 W-702
32 16 18
737 747 737 747 781
32 16 36 18 32
B39EA
737
16
10A
RC205
17"
B39EA
10A
RC20
16"
B74AH Overlap
659
Overlap
Overlap
RC30
17"
B49EA Overlap
658
Overlap
29
32
Overlap
11A
RC40
18 1 2"
B61EA Overlap
654
Overlap
1.00 12
Overlap
12A
RC336 RC397 RC477
19 1 4" 21 1 2" 24"
B80EA Overlap B20AH Overlap B78AH Overlap
655 327 788
Overlap Overlap Overlap
1 1 81 Overlap 1 1 82 1 1 81 Overlap 1 1 82 5 1 16 Overlap
13A 14A
RUS Listed * OD58 dies are interchangeable with those listed for O-52.
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F19
Compression
F
Blackburn
Meets the full requirements of ANSI C119.4.
Type CTS Copper Full Tension Splice for Solid, Stranded and Copperweld Conductor
Mechanical Tools OD58 Conductor (Stranding) 8 sol. 6 sol. 4 sol. 27 str. 4/0 str. 6 ACW Crimps per End 3 4 4 5 5 6 10 MD Series Die Index J 5 16 J 5 16 P 1 2 P Crimps per End 3 4 4 5 5 6 10 O-52 Crimps per End 3 4 5 5 10 JB12B Dies Cat. Nos. Crimps per End Hydraulic Tools Y Series Die Index 168 Crimps per End 9 WH Series Die Index 840 Crimps per End 9
Cat. No CTS8 CTS6 CTS4 CTS27 CTS407 CTS6ACW*
Lgth. 2 2 1 2 2 4 3 1 4 7 1 4 5 1 2
3
Dies J 5 16 J 5 16 P 1 2 P
Dies 161 161 162 163 162
* For Copperweld conductor applications only.
Types PCS, PKL and PRS Pigtail Compression Sleeves

Cat. No. PCS64 PCS67 PCS71 PCS76 PKL36-1 PKL46-1 ACSR 6 4 2 1/0 2/0 3/0 4/0 Conductor Range Aluminum Str. Compact 6 4 12 1/0 2/0 3/0 4/0 1 1/0 2/0 3/0 4/0 266 26 7 250-300 MCM .500 8 266 26 7, 366 18 1 300-350 MCM 336 307,267,181, 336-400 MCM 397 18 1 1, 1/0 1/0, 2/0 3/0 4/0 250 kcmil 1/0 2/0 .325 .365 .325 .366 6 1 4 6 840 K840 TX 840 B48EA EEI 11A K840, U249 76 .258 Installation Dies Solid 4 2 .204 2 1 2 Copper Pigtail Diameter Length Mechanical Hydraulic Tool Tool Peach 5 8 BG TU
U-BG 52
Designed for use in joining aluminum secondaries and services to copper transformer bushings. Sleeves are highly conductive aluminum. Pigtails are solid copper, tin plated. Installed with standard tools and dies. Prefilled with oxide inhibitor.
PKL56-1 PKL66-1 PKL31-1 PKL365-1 PKL46S-1 PKL58-1 PKL68-1 PRS25N PRS30N PRS35N
4 1 2 B80EA, CSA 26, 96H, EEI 13A 655, 1 18 B20AH, CSA28, EEI 14A, 318, 1064, 1516
PRS40N
39718 1, 47718 1 450-500 MCM
.625
F20
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Compression

Type AL Aluminum Compression Terminal Lugs
For aluminum and copper conductor. NEMA Standard mounting holes. Prefilled with oxide inhibitor. Complete die and crimp information clearly indented on each lug. Installed with standard tools and dies. Use d mounting hardware for all sizes. Available tin plated; add suffix P to catalogue number. Extended barrel for additional crimping area or weatherseal for outdoor terminators.
F
Cat. No. Conductor Range Diameter (in.) 2 Hole (Fig. 1) AL4 AL5 AL6 AL7 AL8 AL9 AL10 AL11 AL12 AL16 AL18 AL20 AL24 AL28 AL32 AL44 266 26 7, 67, 18 1 266 26 7, 67, 18 1 336181 336307, 267, 181 397181 397 30 7, 267, 181 477181 477 307, 267, 556181
24 7
Installation Dies
Dimensions
Blackburn
1 Hole (Fig. 2)
ACSR 2 1/0 2/0 3/0
AWG (Stranded) 12 1/0 2/0 3/0
Compact 2/0 3/0 4/0
min. .316 .368 .414 .464
max. .332 .398 .447 .502
Mech. Tool
Hyd. Tool
L 5 7 8 4 7 8
T (Pad Thickness)
5
16 32
13
840 K840 845 TX
840 B49EA EEI, 11A K840 249 76 CSA 24
6 5 8 4 7 8 1 1 4 6 5 8 4 7 8 6 5 8 4 7 8 6 5 8
9 5 11
32
16
4/0
4/0
.522
.563 B80EA EEI 13A 655 1 1 8 96H CSA 26 106H CSA 28 B20AH EEI 14A 318 1516 1 1 2 6024AH 125H 301 CSA 30
32 16 32 8
250300 300350 336 400 450500 550 & 556 600 & 636 750800
.574 .609 .666 .770 .846 .891 .990
.679 .772 .813 .893 .964 .990 1.031
1 1 2 1 9 16 1 9 16 7 5 8
13
1 5 16
8 1 8
556 267, 247 636181 636267, 715547 666247 900 547 954 457
1 5 8
9 1 8
AL60*
1000 1033
1.151
1.165
*For aluminum conductor only.
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F21
Compression

Type ALS Aluminum Compression Terminal Lugs
For aluminum and copper conductor. NEMA Standard mounting holes. Prefilled with oxide inhibitor. Complete die and crimp information clearly indented on each lug. Installed with standard tools and dies. Use 1/2 mounting hardware for all sizes. Available tin plated; add suffix P to catalogue number.
Fig. 1
Fig. 2
F
Blackburn
Cat. No. 2 Hole (Fig. 1) AL582 AL583 AL584 AL585 AL586 ALS1 ALS2 ALS3 ALS4 ALS5 ALS6 ALS7 ALS8 ALS9 ALS10 ALS11 ALS12 ALS13 ALS14 ALS15 ALS16 ALS17 ALS18 ALS19 ALS20 ALS23 ALS24 ALS28 ALS32 ALS44 ALS60* 1 Hole (Fig. 2) AL581
Conductor Range Diameter (in.) ACSR 4 AWG (Stranded) 4 Compact min. .277 max. .213
Installation Dies Mech. Tool 8 Peach BG WBG G TU

5
Dimensions T (Pad Thickness)
Hyd. Tool
L 2 37 64 4 37 64 2 37 64 4 37 64 2 37 64 4 37 64
2 1/0 4
2 1/0 4 2 Solid 12 1/0 2/0 3/0 4/0 3/0, 4/0 250 kcmil
18
2/0 4
.344 .422 .258
.290 .381 .232
B58CS U-BG
29
32
29
32
1
3 1 4 5 3 4 3 1 4 5 3 4 3 4 5 3 4 3 1 4 5 3 4 3 1 4 5 3 4 3 1 4 5 3 4 4 5 8 6 4 5 8 6 4 5 8 6 4 5 8 6 5 916
9 1 1
1 4
29
2 1/0 2/0 3/0 4/0 3/0, 4/0 266 7, 7, 1 kcmil

26 6
12 2/0 3/0 4/0 250 300 kcmil 350
.332 .398 .447 .502 .563 .575
.316 .368 .414 .464 .522 .464 B80EA EEI 13A 655 1 1 8 321 96H CSA 26 840 K840 845 TX 840 B49EA EEI 11A K840 249 76 CSA24
32
1
1 4
29
32 32
1
1 1 4
29
1 4
29
32
1
1 4
29
32
1
1 4
250300
.633
.574
1 1 4
266 7, 7, 1 336 181 336 7, 7, 1 397 181 397 7, 7, 1 477 181 477 7, 7, 7 556181 556 267, 267 636181 636 7, 715 7 666 267, 547 900 7 954 457
54 26 54 30 26 24 30 26 18 30 26 18
26
18
300350 336400 450500 550556 600636 750800 10001033
350400 450500 550600 650700 750 900 1033
.684 .743 .814 .883 .940 1.031 1.172
.609 .666 .743 .846 .891 .990 1.151
B20AH EEI 14A 318 1 516 CSA 28 106H 1 1 2 6024 125H CSA 30
16
1 8
3
6 7 8
1 8
7 4
* For aluminum conductor only.
F22
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Compression
Compression Stirrup Connectors

Types WRQ and WRS Wide Range Compression Stirrups
Cat. No. Figure 1 Figure 2 ACSR 26 1/03 2/01/0 4/03/0 397 18 1-266 477 26 7-336 477 7-266
26
Conductor Range AWG 1 str.6 sol. 1/0 str.1 sol. 2/0 str.1/0 str. 4/0 str.3/0 str. 400 str.250 str. 500 str.336 str. 500 str.250 str. Diameter (in.)* max. min. .332 .398 .447 .563 .743 .858 .858 .162 .281 .368 .460 .600 .666 .574 Copper Bail 4 sol. 2 sol. 2 sol. 2 sol. 2 sol. 2/0 sol. 2/0 sol. 2 sol.
Dimensions Type WRS L H1
WRQ154 WRS154 WRQ152 WRS152 WRQ172 WRS172 WRQ232 WRS232 WRQ352 WRS352 WRQ698 WRS719 WRS819
10"
21516
121 4"
3 3 16"
F
Blackburn
* Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld. For protection of main conductors from arcing damage when hot line taps are installed. Utilizes standard WR connectors and plated copper bails.
Cat. No. WRQ154 WRQ152 WRQ172 WRS232 WRQ352 WRQ698 WRS154 WRS152 WRS172 WRS232 WRS352 WRS719 WRS819 N D D O O Installation Dies Mech. Hyd.
Fig. 1
Fig. 2
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F23
Compression
Fig. 1
Fig. 2
F
Blackburn
Aluminum connector elements are designed to be pre-loaded for faster installation into popular hot stick tools and compressed using standard O, D and N dies. Connectors are prefilled with inhibitor compound. Wide rangeonly 4 sizes cover #6 solid to 500 kcmil stranded.
Types SC and QC Wide Range Compression Stirrups

Conductor Range Cat. No. Fig. 1 Fig. 2 QCO QCO QCD QCN 02 21 41 50 SCO SCO SCD SCN 02 21 41 50 Diameter ACSR 2-6 2/0-2 4/0-3/0 477 181-4/0 AWG Alum. 2 str.6 sol. 2/0 str.2 str. 4/0 str.3/0 str. 5004/0 str. (in.) .325-.162 .414-.292 .563-.464 .814-.528 mm 8.25-.412 10.51-7.41 14.29-10.51 20.66-13.40 Bail (Tin Plated) Installation Dies Size Diameter (mm) Mech. Hyd. #2 solid #2 solid #2 solid 1/0 solid 6.35 6.35 6.35 6.22 O O D O O N Dimensions (in.) L H 8 3 4 8 3 4 8 3 4 11 3 1 8 3 1 8 3 1 8 31116
Plated Copper Bail

Cat. No. 7019 7020 7030 7030C Bail Wire Size #2 solid copper 2/0 solid copper #2 solid copper #2 solid copper Dimensions (in) W H 10" 12 1 4" 4 1 2" 4 1 2" 21516" 3 316" 3 3 4" 3 3 4"
7019 7020 7030
Tin plated for lower contact resistance. Knurled to resist rotation.
7030C
F24
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Compression

Type CCS Compression Stirrup
Conductor Range Cat. No. CCS44 max.-min. 800636 str. Diameter max.-min. 1.032.918 Copper Bail (Tin Plated) 2/0 sol.
Single-piece stirrup for large conductor. Use U or 6024 Installation Die.
F
Blackburn
Type LP Compression Line Protector Sleeve

Conductor Range Cat.No. LP4 LP2 LP10 ACSR 4 2 1/0 AWG 4 2 1/0 Diameter max. min. .257 .316 .398 .232 .292 .373 8 Dimensions L Installation Dies
5
8, Peach BG, G 0
Covers and protects conductor from arcing when line clamp is attached or disconnected.
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F25
Compression
Colour-Coded Compression Connectors
Type CTL Copper Lugs, 1-Hole Mount, Short Barrel

Cat. No. CTL8-10 CTL8-14 CTL8-516 CTL6-10 CTL6-14 CTL6-516 CTL6-38 CTL4-10 CTL4-14 CTL4-516 CTL4-38 CTL2-14 CTL2-516 CTL2-38 CTL2-12 CTL1-14 CTL1-516 CTL1-38 CTL1-12 CTL10-516 CTL10-38 CTL10-12 CTL20-38 CTL20-12 CTL30-38 CTL30-12 CTL40-38 CTL40-12 CTL250-12 2/0 str. 3/0 str. 4/0 str. or 3/0 weld 250 kcmil or 4/0 weld 1/0 str. 1 str. 2 str. 4 str. 6 str. 8 str. Conductor Size (CU) Stud Size 10
1 5
Dimensions (in.) A
13 13 13 7 7 7 7
B
1 19
C
7
L 1 5 32 1 3 16 1 5 16 1 7 32 1 7 32 11332 11332 1 3 8 1 3 8 11332 11332 1 1 2 12332 1 3 4 12932 1 1 2 12332 1 3 4 2 332 11316 1 7 8 2 316 2 132 2 1132 2 132 2 1132 2 5 32 2 1 2 21932 2 2532 2 2532 3 316 3 1 2 3 1 4 3 916 3 2332 3 2532 4 1 32
W
3 7 9 7 7
T
1 1 1 1 1 1 1 3 3 1 1 3 3 3 1 3 3 3 3
Die Colour Code Red
32 32 32
2 8
32 4 32 32 32 32 32 4 4
16 16 16 16 16 16 16 32 32 16 16 32 32 32 16 32 32 32 32 8 8 8 8 8 8 8 8 8 8 Black Orange Pink Green Brown Grey Blue
32 32 32 32 32 32 32 32 32 32 8 32 32 8 32 8
1 9 7 7 9 9
16 16 16 16 32 32 32 32 32 32
16 4 8 4 8 4 8 2 4 8 2 8 2 8 2 8 2 8 2 2 2 2 2 8 2 8 8 8 8
5 17 17 21 21 19 19 21 21 21
10
1 5
16 16 16 16 2 2 2 2
16
19 19 17 17 19 19 9 9 9
F
Blackburn
Copper Compression Connectors

For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance. Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 35 kV provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart 111.60-17 of Federal Registers Coast Guard Electrical Engineering Rules and Regulations.
10
1 5
1 1 1 1 19 19 19 19 19 19 19 19 11 11 11 13 13 13 13 15 15
1 1 5 5
16
16 16 4 8 8 2 4 8 2 8 8 2 8 2 8 2 8 2 2 2 2 2 8 2 8 8 8 8
3 1 5
32 32 32 32 32 32 32 32 16 16 16 16 16 16 16 16 16
1 3 3 1 1 3 3
16 16 16 4 32 32 32 4 4 4 4
16
7 29
3 1 1 5
1 1 16
21 7 29
3 21 21 21
16
3 1 5
32
1 1 4
7 29
1 3 3 1 3 1 3 1 3 1
3 3 3 3 13 13 29 29
16
1 1 1 1 1 1 1 1 1
3 1 3 1 3 1 3 1
32 32 32 32
Short Barrel Connectors

Short barrel connectors designed for regular duty applications. Ideal for confined areas.
1 1 4
29
16 16 32 32
1 1 4
29
1 1 4
29
1 3 32 1 1 32 1 1 8 1 3 16 11132 11332 11332 11932 11932 1 3 4 12932 2 1 4
1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 9 16 1 1 4 1 9 16 1 9 16 1 9 16 1 9 16
Purple Yellow White Red Blue Brown Green Black
1 1 32 1 1 32 1 1 32 1 1 32 1 1 32 11332 11332 1 9 16 1 1 2 1 3 4
CTL300-12 300 kcmil CTL350-12 350 kcmil CTL400-12 CTL400-58 CTL500-12 CTL500-58 400 kcmil 500 kcmil
1 1 1 5 1 5 5 5 5
1 1 1 5 1 5 5 5 5
5 5 5 5 7 7 7
32 32 32 32 32 32 32 4 32
CTL600-58 600 kcmil CTL750-58 750 kcmil CTL1000-58 1000 kcmil
1 9
F26
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Compression
Type CTL Copper Lugs, 2-Hole Mount, Short Barrel

Conductor Size Cat. No. (CU) CTL6-214 CTL4-214 CTL2-2516 CTL1-2516 6 str.
1
Stud Size
Dimensions (in.) A
1
B 1 4 1 1 4 1 5 8 1 3 4 1 3 4 213 16 213 16 3 3 3 3 3 3 1 32 3 3 3
29 1
C
1
D
5
L 1 32 2132 21532 21932 21116 31316 31516 4 1 4 41132 4 32 41732 41516 5 5 8 5 1 8 5732 5 16
7 1 17 31
W
13
T
1
Die Colour Code Blue Grey Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black
2 2
4 4 8 8 8 2 2 2 2 2 2 2 2 8 2 2 2
8 8 4 8 8
32 2
16 32 32 32 8 8 8 8
4
1 1 5 1 3
4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str.
1 5
19
32 32 16 16 32 16
16 32 4
16
19
21

For use with copper conductor: AWG stranded, flexible cable, welding cable an portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance. Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 35 kV provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart 111.60-17 of Federal Registers Coast Guard Electrical Engineering Rules and Regulations.
CTL10-2516 CTL202 CTL302 CTL402 CTL2502 CTL3002 CTL3502 CTL4002 CTL5002 CTL6002-38 CTL6002-12 CTL7502
11 3 7 3 1 13 1
F
Blackburn
1 3 4 1 3 4 1 3 4 1 3 4 1 4 1 3 4 1 3 4 1 3 4 1 4 1 3 4 1 3 4 1 4
3 3 3
13
16 16
25
15
15
1332 1 1 8 1 16 1 11 32 1 13 32 1 17 32 1 32 1 23 32 1 29 32 2 4
1 23 3
250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil
3
11 32 1 32 11 32 1 1132 1 3 8
1
32 32 32 32 32 32 32 4 32
1 1 1 1 3 1 1 1
5 5 5 7 7 7
600 kcmil 750 kcmil

1
8 2
1 32 11732 1 1 2 1 4
3
17

1 9
CTL10002 1000 kcmil
C W
A B
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F27
Compression
Type CTL Copper Lugs, 1-Hole Mount, Long Barrel

Cat. No. CTL8L-14 CTL6L-14 CTL4L-14 CTL2L-516 CTL1L-516 CTL10L-516 CTL20L-38 CTL30L-12 CTL40L-12 Conductor Flexible Size AWG Conductor Stud (CU) Size Stranding Size 8 str. 6 str. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 8 6 5 3 2 1 1/0 2/0 3/0 4/0 263 313 373 444 535 646 777 37/24 61/24 91/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1600/24 1925/24
5 1 3 5 1
Dimensions (in.) A
25
B
5 5 5 7 7 7 29
C
1 1 1 3 3 3 3 1 1 1 1 1 5 5 5 5
L 1 5 8 1 5 8 11116 2 32 2 5 32 2 32 2 1 4 21116 2 16 3 1 8 31732 3 32 4 1 32 4 1 2 4 16 42132 5 32

5 5 19 15 7 1
W
13 13
T
1 1 3 3 3
Die Colour Code Red Blue Grey Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black
32 32 32 8
8 8 8 8 8 8
4 4 4 8 8 8 8 2 2 2 2 2 8 8 8 8 8
32 32 2
16 16 32 32 32 8 8 8 8 8 8
25 25
1 9
16 32 4 16 32
16
13 32 1 32
3
21
3 13 29
1 1 1 1 1 1 5 5 3 7
F
Blackburn

1 3 32 1 1 8 1 8
3
32
1
1 1 4 1 4 1 1 4 1 1 4 1 4 19 16 19 16 1 16 19 16 1 16
9 9 1
1 32 1 1 8 1 3 16 1 32 11332 11932 1 32 12932 2 4

1 23 11
CTL250L-12 250 kcmil CTL300L-12 300 kcmil CTL350L-12 350 kcmil CTL400L-58 400 kcmil CTL500L-58 500 kcmil CTL600L-58 600 kcmil CTL750L-58 750 kcmil CTL1000L-58 1000 kcmil
11932 12532 1 32 12732 21132 2 8 2 3 8 2 8

7 1 27
32 32 16 32 4
32
C W
Long Barrel Connectors

Ideal for industrial, oil rig, mining, welding and transportation electrical termination applications. Heavy duty design which permits additional crimp for added mechanical strength.
A B
F28
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Compression
Type LCN Copper Lugs, 2-Hole Mount, Long Barrel

Cat. No. LCN8-14 LCN6-14 LCN6-12 LCN4-14 LCN4-12 LCN2-516 LCN2-12 LCN1-516 LCN1-12 LCN10 LCN20 LCN30 LCN40 LCN250 LCN300 LCN350 LCN400 LCN500 LCN600 LCN75 LCN99 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1 1/0 2/0 3/0 4/0 263 313 373 444 535 646 777 225/24 275/24 325/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1600/24 1925/24
1
Conductor Flexible Size AWG Conductor Stud (CU) Size Stranding Size 8 str. 6 str. 8 6 37/24 61/24
1 1 1
Dimensions (in.) A
25
B 1 3 16 1 1 4 3 1 3 16 3 1 5 8 3 1 5 8 3 3 3 21516 3 3 3 3 3 3 3 3 3
C
1 1 1 1 1 3 1 3 1 1 1 1 1 1 1 1 1 1 1 1
D
5 5
L 2 1 8 2 1 4 4 532 2 316 4 532 215 16 4 1 4 2 31 32 413 32 3 31 32 4 316 4716 411 16 429 32 5 9 32 511 32 5716 515 16 5 3 4 6 332 619 32
W
15 13
T
1 1 3 3 3 3 3 3 3
Die Colour Code Red Blue Grey Brown
4 2 4 2 2
32 32 32 32 32 8 8
4 4 2 4 2 8 2 8 2 2 2 2 2 2 2 2 2 2 2 2 2
8 8 8 4 8
32 32 8 8 8 8 4 32
16 16 32 16 32 32 32 32 32 8 8 8 8 8 8
25 25 25 25
1 3 4
5
7 17
4 str. 2 str.
5 3
91/24 125/24
1 5
1 3 4
3
7 9
16 16
7 7
16 32
1 5

1 3 4
7
7 21
1 str.
150/24
11 32 1 1 32 11 32 1 5 16 1 1 8 1 3 8 11932 12532 12732 12732 21132 2 1 8 2 3 8 2 7 8
Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black
F
Blackburn
1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4
7 3 13 15
1 1 1 1 1 1 5 5 3 7
16 16
1132 1116 1316 1 11 32 1 13 32 1 19 32 1 23 32 1 29 32 2 1 4
32 32 16 32 4
32

C W
A B
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F29
Compression
Type CU Copper Splices, Long Barrel

Cat. No. CU8 CU6 CU4 CU2 CU1 CU10 CU20 CU30 CU40 CU250 CU300 CU350 CU400 CU500 CU600 CU750 CU1000 Conductor Size AWG (CU) 8 str. 6 str. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil Flexible Conductor CMA 8 6 5 3 2 1 1/0 2/0 3/0 4/0 263 313 373 444 535 646 777 Stranding 37/24 61/24 91/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24 650/24 755/24 925/24 1100/24 1325/24 1600/24 1925/24 1 7 8 2 2 2 2 1 8 2 1 4 2 3 4 3 3 8 3 1 2 3 3 4 3 3 4 4 3 4 4 1 4 4 3 4 5 5 8 1 3 4 Length L (in.) Die Colour Code Red Blue Grey Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black
F
Blackburn


F30
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Compression
Type CSP Copper Splices, Short Barrel

Cat. No. CSP8 CSP6 CSP4 CSP2 CSP1 CSP10 CSP20 CSP30 CSP40 CSP250 CSP300 CSP350 CSP400 CSP500 CSP600 CSP750 CSP1000 Conductor Size (CU) 8 str. 6 str. 4 str. 3-2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil Length L (in.) 1 1 1 1 1 4 1 1 2 1 5 8 1 3 4 1 3 4 1 7 8 2 1 4 2 1 8 2 1 4 2 3 4 2 3 4 3 3 3 5 8 Die Colour Code Red Blue Grey Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black

For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cord. Specially designed for industrial and building applications. Made of high conductivity seamless copper tubing. Tin-plated for corrosion resistance Specially chamfered barrel for ease of installation. Colour-coded for matching die identification. Can be used for high voltage application up to 35 kV provided proper high voltage insulation techniques are used. U.L. Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools. Comply with Subpart 111.60-17 of Federal Registers Coast Guard Electrical Engineering Rules and Regulations.
F
Blackburn

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F31
Compression
Type ATL Aluminum Lugs, 1-Hole

Cat. No. ATL8-10 ATL8-14 ATL6-10 ATL6-14 ATL6-38 ATL4-14 ATL4-516 ATL4-38 ATL2-14 ATL2-516 ATL2-38 ATL1-516 ATL1-38 ATL10-516 ATL10-38 ATL10-12 ATL20-38 ATL20-12 ATL30-38 ATL30-12 ATL40-38 ATL40-12 ATL300-38 ATL300-12 300 kcmil ATL350-12 350 kcmil ATL400-58 400 kcmil ATL500-12 ATL500-58 ATL750-12 ATL750-58 750 kcmil 500 kcmil ATL600-12 600 kcmil 4/0 str. ATL250-12 250 kcmil 3/0 str. 2/0 str. 1/0 str. 1 str. 2 str. 6 str. 8 str. Conductor Size (AL or CU) Stud Size 10
1
Dimensions (in.) A
1 1 25 25 27 27 27 27 27 27 27 27 27
B
19 11 9
C
7
L 1 9 32 1 3 8 1 1 2 1 32
21
W
13 7
T
3 3
Die Colour Code Blue
2 2
32 16 32 32 16 32 32 8 8 32 32
32 32 32 32 32 16 16 16 32 16 16 16 16 16 16 16 16 16 8 2 2 8 2 2 2 2 4 4 2 4 16 16
32 32 32 8 8 8 8 4
32 32 8 8 Grey
4 4 8 4 8 4 8 8 8 2 8 2 8 2 8 2 2 8 2 2 8 2 8 2 2 8
11 7
16
10
1 3 1 5
32 32 32 32 32 32 32 32 32 32 32
16
15 15
1 1 3 3 3 3 3 3 3 3 3 3 3 3 7 7 7 7
23 29 13
15 7
12732 12932 2 16
1
5 5 5 5 23
32 16 16 16 16 16 16 16 16 16 16 16 32 32 32 32 4 4 4 White Red Blue Brown Green Pink Black Ruby Olive Tan Gold Pink Green
11 7 7
F
Blackburn
Aluminum Compression Connectors

Specifically designed for use with aluminum conductor (concentric, compressed or compact). Also listed for use with copper conductor. Made of high conductivity seamless aluminum tubing. Tin-plated for corrosion resistance. Chamfered barrels for ease of installation. Can be used for high voltage application up to 35 kV provided high voltage insulation techniques are used. Colour-coded for quick, easy die identification. Pre-filled with oxide inhibiting compound. U.L. Listed when installed with Blackburn, Burndy, T&B or Anderson tools.
4 str.
16
1
29 25
3 1 5
2 11516 2 32
11
11 7 7 7 7 7 7
32 32 32 4 8 8
16 16 16
7 29
3 23 23
3 5
2 116 2 132 2 8
3
7 29
3 5
3 7 7 15 31
1 5 32 1 32 1 5 32 1 3 16 1 16 11132 1 32 1 7 8 1 8 2 1 32 2 2 21116 2 16 21116 21116 21116 2 8

7 11 7 11 3 5
1 1 16 1 3 8 1 1 8 1 1 16 1 8 1 3 32 1 4 1 1 4 1 16 15 16 1 5 16 1 4 1 1 4 2 2 1 4
1 1 5 1 3 3 1
2 1732 2 32 21516 2 5 8 3 2 1316 3 8 3 3 4 3 8 4 132 4 16 4 316 4 7 8 4 16 41516 51116 51316 5 4

1 15 3 7 1 19
3 1 3 1 3 1 3 1 1 3 1 1 5 1 5 1 1 5
11 7
16 32
11 7
1 32 1 1 16 1 16 1 3 16 1 16 1 9 32 1 8 1 3 8 1 1 2 1 8 12532 12532 12932 2 8

1 5 3 3 1
11
3 1 1 3 1 1 1 1 3 3 1 3
1 1 1 9 9 5
32 32 16 8 8 8 8 8
3 3 3 11
32
3 3
2 7 8
6 132
2 1 8
F32
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Compression

Type ATL Aluminum Lugs, 2-Hole
Cat. No. ATL102-38 ATL102 ATL202 ATL302 ATL402 ATL2502 ATL3002 ATL3502 ATL4002 ATL5002 ATL6002 ATL7502 Conductor Size (CU) 1/0 str. 1/0 str. 1str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil
1
Stud Size
3
Dimensions (in.) A 1 5 32 13 16 13 16 1 32 1 7 8 2 32
1 11
B 2 116 3 3 3 8 3 8 3 3 3 3 3 3 3 3
3
C
3 1 3 3 1 1 1 1 1 1 1 1
D 1 1 3 4 1 3 4 1 4 1 3 4 1 4 1 3 4 1 3 4 1 4 1 3 4 1 4 1 3 4
3 3 3 3
L 3 1932 4 916 5 5 32 5 5 8 5 32 5 7 8 6 916 6 16 611 16 6 16 7 1 8

13 11 25 5
W
7 15 31
T
3 3 7 7
Die Colour Code Tan Olive Ruby White Red Blue Brown Green Pink Black
8 2 4 4 2 2 2 2 2 2 2 2
16 16 32 32 4 4
16 32
1 16 1 316 1 32 1 3 8 1 1 2 1 8 125 32 1 32 2 1 8
29 5 9
1 1 9 5
2 2 1116 2 16 2 1116 2 16 2 7 8
11 11
32 16 8 8 8

F
Blackburn
3 3 11
32
Type ASP Aluminum Splices

Cat. No. ASP8 ASP6 ASP4 ASP2 ASP1 ASP10 ASP20 ASP30 ASP40 ASP250 ASP300 ASP350 ASP400 ASP500 ASP600 ASP750 ASP1000 Conductor Size (AL or CU) 8 str. 6 str. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil Length L (in.) 1 1 4 1 5 8 1 7 8 1 7 8 2 3 8 2 3 8 2 1 2 2 7 8 3 3 4 4 4 3 7 8 4 7 8 5 5 1 8 5 3 8 6 Die Colour Code Blue Grey Green Pink Gold Tan Olive Ruby White Red Blue Brown Green Pink Black

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F33
Compression
Type PA Pin Adapter Terminals

Cat. No. PA06 PA04 PA02 PA01 PA11 PA21 PA31 PA41 PA25 PA30 PA35 PA40 PA50 PA60 PA75 Conductor Size 6 str. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil Copper Stud Size 8 6 4 3 2 1 1/0 2/0 3/0 4/0 4/0 250 kcmil 350 kcmil 350 kcmil 500 kcmil A g g g 1 1b 1b 1c 1c 1d 1e 1e 1g 1g 1g 2 Dimensions (in.) B 1X 1X 1X 1X 1x 1x 1g 1g 2h 2h 2h 2p 2p 2f 2f O.D. .640 .640 .640 .640 .906 .906 .906 .906 1.155 1.155 1.155 1.375 1.375 1.500 1.500 Die Colour Code Red Red Red Red Brown Brown Brown Pink Pink Yellow Yellow
F
Blackburn
Connector for aluminum conductor only; pigtail may be inserted into either aluminum or copper connectors. Insulating covers included. 90C Rating per U.L. 486B. Tin-plated stranded copper wire pigtail. Tin-plated aluminum barrel pre-filled with oxide inhibitor and capped.
U.L. Listed AL9CU.
F34
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Compression
Automatic Splices
Blackburn automatic connectors make fast and dependable overhead tension splices that take a bite out of installation time. Conductor simply slips into the colour-coded, funnel-shaped end piece and automatically enters the pilot cup with a gentle push. The pilot cup guides the conductor past the
Colour-coded caps provide instant visual identification of maximum conductor size. A separate, colour-coded tape identifies the minimum conductor size of wide range connectors to further eliminate errors and save installation time. The funnel-shaped end piece swiftly guides conductor into position for insertion. A pilot cup envelopes strands and guides the conductor past the serrated jaws and into the center of the splice. Die-cast precision made jaw provides optimum contact area for a greater range of conductor sizes. No other jaw design forms point-to-point contact with such tenacity to give you a better fit over a range of conductor diameters which reduces your inventory stocking requirements. Compression spring positions the unique jaw for positive conductor acceptance. Tubular center stop automatically determines proper insertion length of both conductors. High strength, aluminum alloy tubing covers the connection for superior corrosion protection and lasting service life. Packaged in plastic bags to repel dirt and debris. Instructions, printed on each bag, save time and further eliminate the potential for errors during installation.
unique serrated jaws and into the center of the connector. When the conductor meets the center stop, the pull-back locks it into position as the jaws firmly clamp down the more pull, the more bite to provide an instant, positive and automatic connection.
Type ATS Autoset Automatic Splices

Cat. No. ATS4-S ATS42 ATS2 ATS10 ATS1020 ATS3040 ATS40 ATS266336 ACSR 4 6 1, 7 1 4 6 1, 7 1 2 6 1, 7 1 2 6 1, 7 1 1/0 6 1 1/0 6 1 2/0 7 1 3/0 6 1 4/0 6 1 4/0 6 1 266 181 266267* 336 181 336 267* 397 181 397 267* 477 181* Conductor Range AAAC 4 42 2 1/0 1/02/0 3/04/0 4/0 312.8* AAC 4 42 2 1/0 1/02/0 3/04/0 4/0 266336 Colour Code 4 - Orange 4 - Orange 2 - Red 2 - Red 1/0 - Yellow 1/0 - Yellow 2/0 - Grey 3/0 - Black 4/0 - Pink 4/0 - Pink Green Overall Length 11.50" 13.75" 13.75" 16.25" 16.25" 23.50" 23.50" 23.50"
F
Blackburn
ATS397477
394.5*
397477
Blue
23.50"
*Application limited to maximum 10,000 pounds tensile.
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F35
Compression
Automatic Deadends
Blackburns automatic deadend features the same innovative jaw design as the field-proven Blackburn Autoset Type ATS automatic tension splice. The Autoset Type ATD automatic tension deadend accepts ACSR, AAC, and AAAC conductors. Its range-taking capability helps take a bite out of inventory costs because the five sizes of Autoset replace eight sizes of other brands. Installation of the new Autoset deadend is fast and easy, thus reducing maintenance costs as well as reducing inventory. Colour-coded caps provide instant visual identification of maximum conductor size. A separate, colour-coded tape identifies the minimum conductor size of a wide range connectors to further eliminate errors and save installation time. The funnel-shaped end piece swiftly guides conductor into position for insertion. A pilot cup envelopes strands and guides the conductor past the serrated jaws. Die-cast precision-made jaws provide optimum contact area for a greater range of conductor sizes. The jaws and the I.D. of the tube are coated with a special microcrystalline based inhibitor/lubricant which seals the connection and provides a high pressure lubricant for long term continuous performance. The deadends are provided with factory installed end caps to exclude foreign material. Compression spring positions the unique jaw for positive conductor acceptance.
F
Blackburn
Used for deadending ACSR, AAC, and AAAC conductors. Complete with galvanized steel clevis pin and stainless steel cotter pin for use with standard deadend suspension insulators. Breaking strength exceeds 90% of rated strength of conductor up to 10,000 lb. maximum.
Type ATD-ZB Autoset Stainless Steel Bail

Cat. No. ATD42ZB ATD1020ZB ATD3040ZB ATD266336ZB ATD397477ZB ACSR 4 6 1, 7 1 2 6 1, 7 1 1/0 6 1 2/0 6 1 3/0 61 4/0 61 266 18 1 33618 1 39718 1 47718 1 Conductor Range AAAC AAC 4 2 1/0 2/0 3/0 4/0 266 336 397 477 4 2 1/0 2/0 3/0 4/0 266 336 397 477 Colour Code 4 - Orange 2 - Red 1/0 - Yellow 2/0 - Grey 3/0 - Black 4/0 - Pink Green Blue Approximate Dimensions (in.) A B C 12 13 16 14 12 20 34 2034 2034 73 16 9 113 4 113 4 113 4 5116 4 1516 8 1 2 8 1 2 8 1 2
F36
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Compression
Automatic Deadends
Used for deadending ACSR, AAC, and AAAC conductors. Complete with galvanized steel clevis pin and stainless steel cotter pin for use with standard deadend suspension insulators. Slots provided for use with standard pulling hooks. Breaking strength exceeds 90% of rated strength of conductor up to 10,000 lb. maximum.
Type ATD-CB Autoset Clevis Bracket

Cat. No. ATD42CB ATD1020CB ATD3040CB ATD266336CB ATD397477CB ACSR 4 6 1, 7 1 2 6 1, 7 1 1/0 61 2/0 61 3/0 61 4/0 61 266 181 336 181 397181 477 181 Conductor Range AAAC AAC 4 2 1/0 2/0 3/0 4/0 266 336 397 477 4 2 1/0 2/0 3/0 4/0 266 336 397 477 Colour Code 4 - Orange 2 - Red 1/0 - Yellow 2/0 - Grey 3/0 - Black 4/0 - Pink Green Blue Approximate Dimensions (in.) A B C 12 9 16 15 14 20 34 19 3 16 19 3 16 7 316 9 11 3 4 11 3 4 11 3 4 5 1 16 5 3 8 6 1 2 6 1 2 6 1 2
F
Blackburn
A B C
Used for deadending ACSR, AAC, and AAAC conductors. Flexible Bail for use with spool and other type insulators where flexibility is a requirement. Breaking strength exceeds 90% of rated strength of conductor.
Type ATD-FB Autoset Flexible Bail

Conductor Range Cat. No. ATD42FB ATD1020FB ACSR 4 6 1, 7 1 2 6 1, 7 1 1/0 6 1 2/0 6 1 AAAC 4 2 1/0 2/0 AAC 4 2 1/0 2/0 Colour Code 4 - Orange 2 - Red 1/0 - Yellow 2/0 - Grey Approximate Dimension (in.) A 14 16
3
B 7 316 9
18 7 8
A B
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F37
Compression
Service Wedge Clamps
FC Flexible Bail (Bail Length - 11d)
F
Blackburn
TYPE W For dead-ending self-supporting drop wire. Saves conductordrop wire may be cut to exact length. Can be attached to bare neutral at any point in the span. Adjustments in drop wire sag are easily made. Grips ACSR, AAAC, or aluminum conductor. Rigid Stainless Steel Bail (Bail Length - 6d)
Type W Aluminum Service Wedge Clamps for use with ACSR, Aluminum, AAAC Conductor
Conductor Range Cat. No. Description ACSR AL AAAC Dimensions D L Typical Tensile Values Conductor Value (lb.)
W62-1 W62-1FC W20-1 W20-1FC W40-1* W40-1FC* W62-1B W62-1BFC W20-1B W20-1BFC W40-1B* W40-1BFC*
W-1 Series Aluminum Wedge and Slider W-1B Series For extremely corrosive areas. Iridited Aluminum Wedge and Slider
26 1/04 4/02/0 26 1/04 4/02/0
1 str. 6 sol. 2/0 str. 2 sol. 4/0 str. 2/0 sol. 1 str. 6 sol. 2/0 str. 2 sol. 4/0 str. 2/0 sol.
26 1/04 4/02/0 26 1/04 4/02/0
2 3 8 flex. 2 3 8 flex. 2 3 8 flex. 2 3 8 flex. 2 3 8 flex. 2 3 8 flex.
12 171 2 12 1 2 18 1 2 12 3 4 18 1 2 12 171 2 12 1 2 18 1 2 12 3 4 18 1 2
2 6 x 1 ACSR 1/0 6 x 1 ACSR 4/0 6 x 1 ACSR 2 6 x 1 ACSR 1/0 6 x 1 ACSR 4/0 6 x 1 ACSR
1200 1800 1900 1200 1800 1900
* W40 series clamps rated 850 lb. ultimate tension for 1/0 ACSR, AL, or AAAC.
Type W Stainless Steel Wedge Clamps

Conductor Range Cat. No. Stranded Solid D Dimensions L Typical Tensile Values Conductor Value (lb.)
W62D*
26
16
2 38
12
27 str. AAC
1300
For use on copper neutral Stainless steel wedge and slider

D L
F38
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Colorkeyed Spec

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Compression

Just Four Easy Steps to a Perfect Connection

Strip Length Too Long

Strip Length Too Short

Strip Length Just Right

Die Code Engraving

Colored Codes Die Code Marking

Die location for compression

1st crimp 2nd crimp

Die code embossed

Thomas & Betts Dies Offer Inspection Capability.

Die code embossed

Thomas & Betts Method Components Meet Industry Standards.

High Grade Materials Incorporated In Thomas & Betts Method

Customized Color-Keyed Connectors for Copper Cables

Design Controls and Requirements

2 hole 4/0 cu. lug basic cat. no.

1/4" bolt hole

1" hole spacing

Bolt/Stud Size Peep Hole Yes No

Bolt Spacing If required

#8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil & up (Code Only)

Tongue Length For Blank Tongue

Barrel Length Plus Transition

250 Code 1.125 1.125 1.125 1.125 1.125 1.125 1.125

* These bolt holes available in one hole lug only.

Connectors for Copper Conductor

Wire Size Flex

#10 b j c d #12 #10 b j c c d #12 #10 b j c c d b j c d b j c d b j c d e b j c d e

#30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014

40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029

Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111

Connectors for Copper Conductor

250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189 300 Navy

Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111

Connectors for Copper Conductor

Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111

Connectors for Copper Conductor

Bolt Size #10 b j c #10 b j c #10 b j c d b j c d b j c d b j c d b j c d b j c d b j c d b j c d e

1/0 AWG 2/0 AWG

3/0 AWG 4/0 AWG

Connectors for Copper Conductor

54172UF 54173UF 54174UF 54113UF 58168UF 54178UF 54179UF 54114UF 54181UF

71 71 71 71 76 76 76 80 80 87 87 94 94 99 99 99 106 106 107 115 125

1325/24 = 535 kcmil 427/.0342

Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111

Connectors for Copper Conductor

Bolt Size #10 b j c #10 b j c #10 b j c d b j c d b j c d b j c d b j c d b j c d b j c d b j c d e

Connectors for Copper Conductor

Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111

Connectors for Copper Conductor

23 Navy #8 Weld 37/24 = 14.9 kcmil

30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014

Cable Inspection Hole

Connectors for Copper Conductor

1325/24 = 535 kcmil

800 kcmil 900 kcmil 1925/24 = 777 kcmil

Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111

Connectors for Copper Conductor

Die Code Die Color N/A 21 24 24 24 29 33 33 37 N/A

RED BLUE BLUE BLUE GREY BROWN BROWN GREEN

54209UF 54209UF0412 54261UF 54210UF 54260UF 54266UF 54211UF 54265UF

1.93 1.55 1.63 1.93 2.81 1.75 1.81 2.81

.75 .75 .83 .83 .83 .94 .94 .94