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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Model-21BLP100B Stage Pallet loading CPT loading CPT Inspection &Earth wire assy CPT insertion into Front cabinet CPT fitting Set Inspection PCB Inspection PCB docking PCB connection 1 Switch on Function key checking/Tuning EPROM Programming Geometry PAL Geometry NTSC Purity-1 White Balance Set transfer to ageing line Convergence/Focus Adjustment PQC Back cover fixing Back cover fitting 1 HV Testing Purity 2 A/V Checking Function key checking Final Inspection Cleaning Aesthetic inspection Box sr.no. Set Sr. no.&Power cord harnessing Pallet Transfer Set Packing Manual &EPS Stapling Set transfer on pallet Set transfer to BSR Off Line Activities Packing box inspection Packing box preparation EPS insertion EPS transfer to line Back cover inspection and transfer to line Front cabinet assy Other Activities Repair Material Feeding Spray Painting/Front Touch Up Line Supervisors
No.of persons Time1 Time2 Time3 1 15 15 14 1 14 15 15 1 22 24 24 1 28 29 29 1 24 25 25 1 26 29 28 1 36 35 35 1 30 30 30 1 30 30 30 1 25 25 25 2 28 29 29 1 15 16 16 1 17 18 16 1 15 15 17 1 20 19 20 1 20 20 19 1 20 20 19 1 20 24 23 1 20 20 22 1 18 18 20 1 23 25 25 1 18 18 20 2 25 27 26 1 25 24 22 2 25 25 28 1 19 22 20 1 17 23 20 1 20 22 22 1 22 24 25 1 16 15 16 2 15 15 17 1 20 21 18 1 19 18 20 2 20 18 19 1 29 29 30 40 756 782 784 1 1 1 1 1 4 9 2 1 1 2 6 55 23 20 15 27 21 19 125 24 21 17 28 18 18 126 24 20 15 26 20 17 122
1 2 3 4 5 6
1 2 3 4
Total
898
Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Model-21FA2RAZG Stage Pallet loading CPT loading CPT Inspection&Earth wire assy Supporter fixing CPT insertion into Front cabinet CPT fitting Degaussing assy & Set Inspection PCB Inspection PCB docking PCB connection 1 Switch on Function key checking AGC & Screen adjustment Geometry PAL Purity White Balance Set transfer to ageing line Convergence/Focus Adjustment PQC Back cover fixing Back cover fitting 1 HV Testing Purity 2 A/V Checking Function key checking Final Inspection Cleaning Aesthetic inspection Box sr.no. Set Sr. no.&Power cord harnessing Pallet Transfer Set Packing Manual &EPS Stapling Set transfer on pallet Set transfer to BSR Off Line Activities Packing box inspection Packing box preparation EPS insertion EPS transfer to line Back cover inspection and transfer to line Front cabinet assy Other Activities Repair Material Feeding Spray Painting/Front Touch Up Line Supervisors Total
No.of persons 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 2 1 42 1 1 1 1 1 4 9 2 1 1 2 6 57
1 2 3 4 5 6
1 2 3 4
920
Model-32LV2130 Sr. No. Stage 1 Set open 2 Aesthetic inspection 3 B/C Screw Checking 4 Option Data Checking 5 Tuning 6 Set Transfer 7 HDMI-1 ,HDMI-2 &Component input check 8 RF&USB input check 9 AV-1&Function key operation check 10 VGA &HDMI-3 Checking 11 Final&AV Out Checking 12 Aesthetic check 13 Sr.no. fixing and set Scanning 14 Polybag insertion 15 Sr. No fixing on carton 16 IPS Sticker 17 Set Packing 18 Accessory insertion 19 Set Taping & Stapling Off Line Activities Packing box inspection/preparation EPS transfer to line Other Activities Repair Material Feeding Line Supervisors No.of persons 3 1 1 1 2 1 2 2 2 2 2 1 2 1 1 1 1 1 2 29 1 1 2 1 1 2 4 35 Time1 30 20 20 10 30 20 30 38 25 30 38 30 25 18 15 20 20 20 25 464 23 27 50 Time2 35 22 25 12 30 20 30 37 25 30 37 30 25 19 15 20 22 20 25 479 24 28 52 Time3 30 23 22 12 30 21 30 35 25 30 38 32 25 19 15 20 23 21 25 476 24 26 50
1 2
1 2 3
524
Sr. No. 1 2 3 4 5 6 7 8 9 10 15 16 17 18 19 20 21 22 23
Model-32HDG Stage F/C Open & checking Lense&IR PCB checking Panel assembly Panel fitting Main PCB &Power PCB fitting Speaker fitting PCB connections Connecter routing Switch on Back cover & Stand fitting Software up date Tuning Testing-1 Testing-2 Testing-3 Aesthetic inspection Set Sr,no &Poly bag fixing P box Sr,no&Packing P Box assembly Off Line Activities Main PCB assembly B/C assembly Stand assembly Speaker assembly
No. of persons 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 24 1 1 1 3 6 1 1 2 4 34
1 2 3 4
479
515
481
Average Time in seconds 62 82 107 117 74 57 84 75 74 114 102 58 78 82 93 59 73 76 82 1549 110 96 113 173 492
2041
Model-S18SPD-N3 Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Stage Box open &Wire remove Indoor remove in box Tape &Sr.no remove Top cover removal Control box open &Top cover shifting Control box putting &connection Control box fitting Wire dressing Control box Top cover fixing Top cover fixing Top cover fitting Lock fixing & Taping Final QC Mains cord wrapping & Taping Sr.no. fixing Cleaning &Aesthetic Box Sr.no fixing Indoor packing , taping & loading on pallet P.box marking & shifting FG shifting Other Activities Repair Material Feeding Line Supervisors No.of persons 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 25 1 1 2 4 29 Time1 28 27 30 24 25 35 30 33 27 27 28 20 25 29 20 23 28 28 18 25 530 Time2 25 28 32 22 24 33 29 31 29 25 30 19 24 29 22 25 25 29 19 22 522 Time3 28 26 33 27 25 32 30 32 30 28 31 18 20 30 22 26 27 28 19 23 535
1 2 3
530
522
535
529
Model-S12SPD-M3 Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Stage Pallet loading Box open &remove sr.no Top cover open Lekage testing &control box putting Control box fitting Control box connection Wair dressing Top cover fixing HV/IR Final Inspection&air gun &control cover fitting Aesthetic &cleaning W/MSr.no fixing &sr no cutting Accessory insertion & pallet loading Box preparation Box Packing &Sr.no fixing Stamping&Transfer&p. box shifting Strapping No.of persons 1 2 2 1 1 1 1 2 1 1 2 1 2 1 2 1 3 25 Time1 12 52 30 33 48 40 45 40 35 30 45 40 55 38 45 40 45 673 Time2 14 52 32 31 47 38 45 42 30 32 42 45 58 35 46 45 42 676 Time3 12 52 31 32 50 39 43 41 30 31 43 42 56 37 46 43 42 670
1 2 4
1 1 1 3 28
673
676
670
673
Sr. No. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25
Model-T7222PFFC Stage Washing machine unloading Machine inspection &loading on line Accesory Stock&Box Open Water filling &Cap Fixing HV &IR Testing Low Voltage Testing LQC-1 Water Drain Leakage Testing LQC--2 Motor Noise Checking LQC--3 Tub Cleaning W/M Cleaning B/C Fitting 3F Checking One Sheet &Manual insertion W/M Set sr.no &scaning Pallet Transfer W/M Box sr.no & Packing W/M 3 Strapping &Transfer on pallet FG Transfer Total Other Activities 1 Repair 2 Material Feeding 3 Line Supervisors Total
No.of persons 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 27 1 1 1 3 30
Time1 50 50 55 31 24 34 39 56 26 40 30 26 20 45 32 29 35 35 20 47 50 30 804
Time2 52 51 54 33 23 33 42 55 29 38 28 28 24 48 30 35 31 34 22 46 52 35 823
Time3 51 51 55 34 24 34 42 58 28 39 26 29 26 47 32 30 34 35 20 46 51 35 827
804
823
827
Remark
Accessory Shifting
818