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TECHNISCHE DOKUMENTATION TECHNICAL DOCUMENTATION DOCUMENTATION TECHNIQUE

2/1 P-GABEL 2/1 PALLET CLAMP CART.MONO-MULTI

Typ : Type : 6-6206K Type :


Hans H. MEYER GmbH Gittertor 14 38259 Salzgitter DEUTSCHLAND http://www.meyer-world.com Telefon Fax Zentrale Fax Vertrieb Fax Einkauf

Serien-Nr. Serial no. Numro de srie


+49-(0) 5341 803-0 +49-(0) 5341 803-196 +49-(0) 5341 803-195 +49-(0) 5341 803-193

: : 08/6857-1 :
Tel. Fax

- 185563

Hans H. Meyer Ltd. Unit 15, Haigh Park, Whitehill Ind. Est., Reddish, Stockport SK4 1QR UNITED KINDOM

+44 (0)161 480 64 64 +44 (0)161 480 40 82

eMail: info@meyer-sz.de

stapleranbaugerte forklift attachments quipements hydrauliques

Hans H. Meyer GmbH Gittertor 14 D-38259 Salzgitter We herewith declare that the constructional features of the forklift truck attachment TYPE SERIAL-NO. 6-6206K 08/6857-1 - 185563

in the delivered form, complies with the following provisions applying to EC guidelines for machines 98/37/EC Applied harmonized standard DIN EN 1726-1 Safety of industrial trucks - Part 1: Self-propelled trucks up to an including 10.000 kg capacity and tractors with a drawbar pull up to and including 20.000 N; Hans H. Meyer GmbH Technical Supervisor

Jrg Kretzschmer

This declaration was produced by EDP, and is valid without signature.

Hans H. MEYER GmbH Gittertor 14 38259 Salzgitter DEUTSCHLAND http://www.meyer-world.com

Telefon Fax Zentrale Fax Vertrieb Fax Einkauf

+49-(0) 5341 803-0 +49-(0) 5341 803-196 +49-(0) 5341 803-195 +49-(0) 5341 803-193

Hans H. Meyer Ltd. Unit 15, Haigh Park, Whitehill Ind. Est., Reddish, Stockport SK4 1QR UNITED KINDOM

Tel. Fax

+44 (0)161 480 64 64 +44 (0)161 480 40 82

eMail: info@meyer-sz.de

This MEYER-Attachment complies in every aspect to the EC-Safety Guidelines. The Certificate of Conformation / Declaration by the Manufacturer has been delivered with the attachment. The +--Symbol can be found on the product identification-plate.
Description of Attachment and its functions

EYER 2 or 1 Pallet Clamps are attachments that replace the standard forks on forklift trucks and are used to simultaneously transport loads on either 1 or 2 pallets. The load-arms are mounted on guidebars and the spacing between them can be hydraulically adjusted - from the operators position on the forklift truck. Gas-springs automatically adjust and retain the distance between the load-arms, thus allowing the transportation of two pallets. After adjustment, a lock valve in the hydraulic circuit holds the load-arms in position. Handling The correct handling of the attachment is shown in the diagrams A, B, and C. A - Transportation of two pallets B - Transportation of one pallet C - Picking up or dropping of pallets

The distance between the load-arms must be adjusted to allow the load to rest correctly on them and ensure safe transportation. Suitable load types: loads on pallets loads on frames

Precise load handling can be achieved by using the hydraulically controlled side shifting function. (Side shifting function: Simultaneous move-ment of all four load-arms in one direction and at right-angles to the longitudinal axis of the forklift truck).
66204-06/02/07/01-B03-GB1

- GB1 -

Forklift Truck Requirements The forklift truck carriage dimensions must comply to the ISO Standard 2328. The table shows the tolerance size h3 for each class (A). The types of clamp (B) correspond to the respective classes (A). The last division of the table (C) shows the recommended hydraulic delivery volumes. lesser volume higher volume = low arm speed and uneven movement. = higher oil temperatures causing more wear and a drop in performance in the hydraulic system.

Hydraulic connection arrangements on the fork-lift truck carriage: (the attachment as seen from behind) adjustment between the load-arms: connections on the left.

side shifting the 2 or 1 Pallet Clamp: connections on the right.

A Class h3
mm

B tol.
mm

C Hydr.-Vol.
l / min.

Type 6 - 6204 6 - 6206

h3

ISO 2328

2 3

381 476

- 1 - 1,5

20 5 30 10

- GB2 -

66204-06/02/07/01-B03-GB2

Mounting the Attachment Assembly operations must only be carried out by trained personnel! Lay the slinging rope around the upper guidebar and lift the attachment onto a suitable platform (e.g. pallet). Unbolt and remove the lower mounting hooks . Position the truck carriage so that the centre-locking pin , locates in the central slot of the truck carriage. Remove the transport locking screw . This can be kept safe for further use by screwing it into the purpose made screw hole to its left. Refit the lower mounting hooks and tighten up the bolts . Connect the hydraulic jumper hoses to the clamp valve and the couplings to the forklift truck carriage.

1 2 1

3 6

The inner and outer load-arms can be swapped over one time only, should the inner ones become worn. The load-arms are not to used if worn to below the minimum thickness! Side shift centre-locking pin The central slot of the forklift carriage must be worked to fit the centre-locking pin of the side shift (Height H and width B approx. 1 - 2mm larger than the pin).
0 *

66204-06/02/07/01-B03-GB3

- GB3 -

Trial Operation Remove the transport locking screw!


ATTEN TIO N!
R em o ve tra nsport locking screw

After mounting the attachment, test all movements without load. By its initial testing, the clamp will draw off a certain amount of hydraulic oil from the forklift truck for its own hydraulic system. Check the oil level in the forklift truck tank and top it up if necessary. To bring the hydraulic system under pressure move the load-arms to their extreme positions and hold them there for approx. 10 seconds. Check all hydraulic systems for leakages and tighten any fittings where necessary (the tightening of fittings is not a warranty claim). The verification of the load-bearing capacity is to be carried out using the maximum load stated for the attachment. If the company generally only has lighter loads to be carried, or the forklift truck states a lower load-bearing capacity, then only these loads may be used for verification. Working with the Attachment Observe the operating instructions and safety precautions stated for the forklift truck. The attachment may only carry loads with the maximum load-carrying capacity relating to its load centre, both of which are stated on the product identification-plate. If lower load-carrying capacities are stated on the load-capacity plate for a forklift truck with attachment, then these are the max. load capacities. Suitable load types and their handling can be found in chapter: Description of Attachment and its functions (see page 1). Before using the attachment, ensure that it is in proper working order and inspect it for damages. If damage is detected, then the attachment must not be used. Inform the appropriate supervisor responsible. In order to avoid further damage occuring after an accident, a trained person must thoroughly inspect all parts of the basic unit for distortion and fractures.

- GB4 -

66204-06/02/07/01-B03-GB4

Safety Instructions There are the ever present dangers of crushing and shearing motions (i.e. between the load and the load-arms), that may be caused when closing, opening and side shifting the loadarms, the area shown in the diagram is therefore to be seen as a danger zone. Nobody is to enter the danger zone while the attachment is in operation. If anyone enters the danger zone while the attachment is in use, then all operations must be stopped.
0 ,5 m

0 ,5 m

0 ,5 m

0 ,5 m

Dangers caused by false handling The diagrams D, E, F, G, H and I show situations in which the attachment is being improperly manipulated. (D) Displacing loads sideways by using the opening function, is not allowed. This function is not safeguarded against overloading, which therefore makes the attachment liable to damage. (E) Displacing loads sideways by using the side shifting function, is not allowed. This function is not safeguarded against overloading, which therefore makes the attachment and structural parts of the forklift truck liable to damage. (F) The transportation of loads on only one side of the clamp, is not allowed. The attachment or forklift truck is liable to become damaged due to this excessive one sided overloading. (G) The clamping of loads between the load-arms is not allowed. The load-arms are only intended for the transportation of resting loads. (H) Before transportation, the loads must be adjusted so that they are leaning against each other to prevent toppling during transportation.
66204-06/02/07/01-B03-GB5

(I) To ensure safe transportation, the load must rest against the back face of the load-arms. The nominal load, if carried too far forward, will overload the attachment, because the centre of gravity also moves forward and can cause the forklift truck to tip up.

- GB5 -

Service- and Maintenance Instructions Servicing: Servicing at regular intervals will lengthen the life of an attachment. Repairs made to major functioning parts, such as hydraulic cylinders and valves, must only be carried out by trained personnel. The hydraulic system must be at zero pressure before work is carried out on it. This is achieved by switching off the power supply to the forklift truck and moving the corresponding control levers to their limits. Highly pressurized jets of oil can cause bad injuries while working on hydraulic systems which are still under pressure! Regular checks before use: Leakages in elements of the hydraulic system. Damage to the hydraulic cylinders and connections. Wear and cracks in the load-arms.

If any such faults are found, they must be reported immediately to the appropriate supervisor responsible for these matters. Monthly maintenance: The service intervals for multiple pallet handlers is governed by the way in which they are used. Shorter service intervals are required for use outdoors in rainy, cold and dirty conditions. The load-arm bearings are maintenance free! Clean the attachment, and especially the guidebars. Re-greasing (re-oiling) is mandatory after the use of a steam cleaner. Inspect the load-arms for distortion, wear and cracks. Wear must not exceed 10% of the original thickness. The original thickness can be measured on the vertical back section of the load-arm. Rub down and clean the guidebars with an oiled cloth.
- GB6 -

66204-06/02/07/01-B03-GB6

Grease the guide profiles (slides) for the side shift using a commercial generalpurpose grease. Be sure to use grease that will not thicken or harden when exposed to very low temperatures. Grease the load-arm bearings with 3-4 pumps of a grease gun.

Only use hand pumped grease-guns when greasing multiple pallet handlers! Grease recommendation: S2 (Synthetic high performance grease) (do not use heavy duty graphite grease!) Use a general-purpose grease for the guide profiles and the lower slides. In order to prevent injury, the load-arms of the attachment must be opened before greasing! If any faults are found, they must be reported immediately to the appropriate supervisor responsible for replacing worn or repairing damaged elements of the attachment. Always give the type and serial number (see product identification-plate) when technical assistance or spare parts are required!

66204-06/02/07/01-B03-GB7

- GB7 -

Hydraulic circuit The reference markings on the hydraulic valve are intrepretated as follows: 1 = Flowdivider C+D = Side shift

O pen A

C los e

- GB8 -

66204-06/02/07/01-B03-GB8

Fixing bolts When tightening cylinder and hexagon type bolts, the correct torque must be obtained by using a torque-wrench. The torque necessary for bolts of different sizes and strength classes, is listed in the table below. Old and used bolts must always be replaced by new ones.
Anzieh-Drehmomente / torque table / couples de serrage Gewinde thread filet Festigkeitsklasse class of strength Force de rsistance 8.8 3,1 Nm 6,1 Nm 10,4 Nm 25 Nm 51 Nm 87 Nm 140 Nm 215 Nm 300 Nm 430 Nm 580 Nm 740 Nm 1100 Nm 1500 Nm 10.9 4,5 Nm 8,9 Nm 15,5 Nm 37 Nm 75 Nm 130 Nm 205 Nm 310 Nm 430 Nm 620 Nm 830 Nm 1060 Nm 1550 Nm 2100 Nm 12.9 5,3 Nm 10,4 Nm 18 Nm 43 Nm 87 Nm 150 Nm 240 Nm 370 Nm 510 Nm 720 Nm 970 Nm 1240 Nm 1850 Nm 2500 Nm Fr / for / avec Schrauben / bolts / vis Verbus Ripp 100 --10 Nm 18 Nm 37 Nm 80 Nm 120 Nm 215 Nm 310 Nm -------------

M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

Torque table for pipe fittings

Meyer-Rohrverbindungen nach DIN 2353 (Richtwerte) Rohr AD mm erford. Anzugsm. (da Nm) 6 8 10 12 15 3,5 4,0 5,5 6,5 9,0 max. Anzugsm. (da Nm) 6,5 7,0 8,5 9,5 11,0

66204-06/02/07/01-B03-GB9

- GB9 -

- GB10 -

66204-06/02/07/01-B03-GB10

Labeling on the attachment A Product Identification plate

B 1. 2. 3. 4.

Safety Regulations The attachment may only be operated by authorised persons trained to do so. Always use the attachment for its intended purpose only and in a safe manner. Always use the attachment in a safe and functional state of condition. Inspect the attachment at least once every working shift for visible damage or leaks. Faults must be reported to maintenance personnel immediately.

S afety R egu la tion s


1. T h e A ttach m en t m ay o n ly b e op era te d b y a u th orised p erson s train ed to d o so . 2. A lw a ys u se th e A ttach m en t for its in ten d ed p u rp ose on ly an d in a safe m a n n er. 3. A lw a ys u se th e A ttach m en t in a safe an d fu n ction al state of co n d ition . 4. In sp ect th e A ttach m e n t at least on c e every w ork in g sh ift for v isib le d am age o r leak s. E ven tu al d isord ers m u st b e rep orted to m ain ten an ce p erso n n el im m ed iately.

SCHILDER/02/07/01-B03-GB11

- GB11 -

- GB12 -

66204-06/02/07/01-B03-GB12

Table of Contents

Page 1 of 1

Table of Contents
Part number: 185563 159458 159668 156133 154840 166391 157984 160203 Description 2/1 PALLET CLAMP 2/1 P-CLAMP BODY BACK STRUCTURE SIDE SHIFT SIDE SHIFT CYLI. FORK CARRIER SPREADER MODULE HYDR.INST.

Parts

Page 1 of 1

185563

2 1

66206-GQ-2572x0220-01-S001

Position 1 2 3

Part number: 159458 185609 7392

Quantity 1 4 24

Description 2/1 P-CLAMP BODY FORK CYLINDER BOLT

Parts

Page 1 of 1

159458

1 2

3 9 10

4 66006-CR-2572x0221-01-S001

Position 1 2 3 4 5 6 8 9 10

Part number: 159668 156133 160211 160212 160208 157984 160155 154861 4313

Quantity 1 1 1 1 2 2 4 4 4

Description BACK STRUCTURE SIDE SHIFT FORK CARRIER FORK CARRIER FORK CARRIER SPREADER MODULE PLATE BAR STOCK CYLINDER BOLT

Parts

Page 1 of 1

159668

6 4 5 7

11

1 10 9 11 8 2

10 9 8

11

11

66006-CR-RCN06-03-S001

Position 1 2 3 4 5 6 7 8 9 10 11

Part number: 159670 159673 151276 157860 4255 109471 151266 162444 6296 111491 59496

Quantity 1 2 4 4 4 35 4 2 2 8 4

Description BACK STRUCTURE GUIDE SHAFT SYNTHETIC INLAY LOCK CYLINDER BOLT HEXAGON BOLT GUIDE PROFILE BEARING BLOCK THREADED STUD CYLINDER BOLT BUSHING

Parts

Page 1 of 1

156133

12 11

10 8 17

5 13 2

16

14

15

3100-SEI05-03-S001

Position 1 2 3 4 5 6 7 8 10 11 12 13 14 16 17

Part number: 154840 154844 154871 154873 154846 154847 166324 160885 11940 56657 161155 109471 163614 3712 14158

Quantity 1 1 2 1 2 6 2 1 4 1 6 6 4 6 8

Description SIDE SHIFT CYLI. BACK PLATE MOUNTING BLOCK MOUNTING HOOK SLIDE SLIDE MOUNTING HOOK CENT. LOCK. HOOK GREASE NIPPLE HEXAGON BOLT CYLINDER BOLT HEXAGON BOLT HEXAGON BOLT WASHER CYLINDER BOLT

Parts

Page 1 of 1

154840

2100-SEI09-01-S001

Position 1 2 3 4 5 6 7 8

Part number: 154841 154843 53230 64399 69003 118815 11993 5133

Quantity 1 1 2 3 1 1 1 1

Description HYDR. CYLINDER FLOW DIVIDER MALE STUD COUPL. MALE STUD COUPL. HYDR.HOSE HYDR.HOSE CYLINDER BOLT CLIP

Parts

Page 1 of 1

166391

3 2

INN-66006-CR-ARM67-01-S002

Position 1 2 3 4 5

Part number: 166392 158493 59496 11940 118349

Quantity 1 4 4 2 2

Description FORK CARRIER WIPER BUSHING GREASE NIPPLE RELIEF NIPPLE

Parts

Page 1 of 1

157984

6 7

3 4

66006-CR-SPR01-01-S001

Position 1 2 3 4 5 6 7

Part number: 157985 157995 3713 154877 158006 154853 4297

Quantity 1 2 2 2 2 2 8

Description PNEUMATIC SPRING SHAFT WASHER CIRCLIP SPRING MOUNTING COVER CYLINDER BOLT

Parts

Page 1 of 1

160203

14 6 12 1 3 7 10 13 5 9 4

2 9 11 14

6600X-CR-V2572x0223-01-S001

Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part number: 155136 2944 3657 154942 154843 11993 65876 53230 64399 4274 71904 163190 87894 135044

Quantity 2 2 1 1 1 1 1 2 3 2 1 1 2 1

Description HYDR. CYLINDER BANJO EQUAL TEE VALVE FLOW DIVIDER CYLINDER BOLT HYDR.HOSE MALE STUD COUPL. MALE STUD COUPL. CYLINDER BOLT HYDR.HOSE HYDR.HOSE HYDR.HOSE HYDR.HOSE