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CNG
Boiler & Pressure Vessel 2009 27 2552
National Metal and Materials Technology Center (MTEC) National Science and Technology Development Agency (NSTDA)
Overview
Gas Filter
Switch
ECU
Material
0.20
(BS 5045) (HOS) (BS 1045/1288) Carbon manganese Chromium molybdenum steel steel
0.15
Year
Primary alloying element: C, Si, Mn Secondary alloying element: Cr, Mo, Ni Trace element: P, S
Material
Material
Material
Microstructure
Material
Seamless pipe
Advantages - Thin wall (Thickness to OD ratio = 0.2%) - Dimension accuracy (prevent eccentricity and thickness deviation) - Improved inner surface (prevent roll-in scale) Standard: JIS G 3429 (Seamless Steel Tubes for High Pressure Gas Cylinder) Grade: STH 22 (Chrome-molybdenum steel tube) Chemical composition: C = 0.33-0.38%, Si = 0.15-0.35%, Mn = 0.40-0.90%, P = 0.030% max. S = 0.030%(max), Ni = 0.25%(max), Cr = 0.80-1.20%, Mo = 0.15-0.30%
Production
CNG Type
Type-1: Type-2: Type-3: Type-4: Metal Cylinders Metal liner - Hoop wrapped cylinders Metal liner - Fully wrapped cylinders All Composite cylinders
Weight
100% 55-65% 25-45% 30%
Cost
40% 80-95% 90-100% 90%
Type 1
Type 2
Type 3
Type 4
Production
7 5 14 10 9 11
0.20
0.10
13
15 12
1. Steel : billet 2. Steel : plate 3. Steel : tube 4. HS steel : plate 5. HS aluminum : billet 6. Aluminum : tube/E-glass hoop 7. Steel : plate/E-glass hoop 8. Steel : billet/E-glass hoop 9. Aluminum : tube/E-glass full 10.Aluminum : plate/E-glass full 11.Aluminum : plate/S-glass full 12.Aluminum : thin/carbon full 13.Plastic/carbon full 14.Plastic/E-glass full 15.Plastic/hybrid full
0.00 $0.00
$0.50
$1.00
$1.50
Ref. Compressed Natural Gas Storage Optimization for Natural Gas Vehicles Final Report, Dec., 1996, Prepared by IGT and Powertech Labs for GRI
Production
Shell Inspection
Hot spinning
Neck Machining
shot blasting
Ultrasonic Inspection
Marking
Surface Coating
Final Operation
Shell Inspection
Annealing
Flow Forming
- Drawing hydraulic press: tonnage 1500 ton up - Flow forming machine - Hot spinning machine
Base Spinning
Flowing Forming