Report of In-Plant Training

In

koda Auto India private Ltd., Aurangabad.

By

Mr. Suraj Arun Patel.

Roll No:39 Submitted in partial fulfillment for confirring

Degree of Bachelor of Technology (Production),

Of

Dr. Babasaheb Ambedkar Marathwada University, Aurangabad.

Department of Mechanical Engineering,

Maharashtra Institute of Technology,

Aurangabad.
2011 - 2012

CERTIFICATE
This is to certify that Mr. Suraj Arun Patel Has completed the In-Plant Training at

koda Auto India Private Ltd., Aurangabad.

And submitted the In-Plant Training Report as per the requirement of the

Dr. Babasaheb Ambedkar Marathwada University,Aurangabad in partial fulfillment of

Degree of Bachelor of Technology (Mechanical)

For the academic Year 2011 - 2012

Internal Examiner

Head of Department

Principal

ACKNOWLEDGEMENT

Any accomplishment requires the effort of many people and this work is no different. At the outset, I take this opportunity to express my immense gratitude towards Ms. Ms. Swati Jagiyasi HR Officer for giving me an opportunity to undergo summer training in this esteemed organization koda Auto India Private Limited (SAIPL) Aurangabad. I would like to thank Mr. Dilip Katkar (H.O.D. Production, SAIPL) without whose help, support and valuable guidance, it would have been impossible for me to gain this much knowledge and experience in such short period. My principal thanks to my project guide Mr. Girish Nage without whose help, support and valuable guidance, it would have been impossible for me to reach this far in my endeavor. I thank and Mr. Pravin Nagare and Mr. Tryambak Giri for the technical discussions I had with him. Last but not the least I would thank the operators who co-operated and answered all my queries to a great degree of satisfaction when I was getting acquainted with the assembly lines. Unfortunately sources are not always noted or known. Hence it becomes near about impossible to provide an accurate acknowledgement. Regardless of the source, I would like to express my gratitude to those who may have contributed to this work, even though anonymously.

Suraj Arun Patel (B.Tech Mechanical Engineering) MIT B.tech, Aurangabad.

ABBREVIATIONS

SAIPL RFD PDI CKD SUV VW BOM QRK ECOS TDI FSI TFSI DSG

: KODA AUTO INDIA PRIVET LIMITED : Ready for dispatch : Pre delivery Inspection : Completely knocked out : Sport utility vehicle : Volkswagen : Bill of Material : Quick rejection knockdown : Electric check out system : Turbocharged Direct injection : Fuel Stratified Injection : Turbocharged Fuel Stratified Injection : Direct Shift Gear Box

ABSTRACT

An assembly line is a manufacturing process in which parts (usually interchangeable parts) are added to a product in a sequential manner using optimally planned logistics to create a finished product much faster than with handcrafting-type methods. The assembly line developed by Ford Motor Company between 1908 and 1915 made assembly lines famous in the following decade through the social ramifications of mass production. For an assembly line to be efficient and deliver maximum output, it is important to plan each stage of the line very carefully. Hence the assembly of every part is planned in such a way to avoid all possible process constraints. My contribution was done a detail study to found problem regarding to scratches in assembly of car models assembled in SAIPL, Aurangabad plant and minimize them and also observed the operations done by the line operators and checked their operations according to the correct Process Sheet. Along with this I did a study on all specification study on all models made in SAIPL. I was involved in Quick Rejection Knockdown for minimize the product quality related issue on production line.