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Indian Standard
SPECIFICATION FOR PLAIN WASHERS
( First Revision )
UDC
621.882.1,
OF
BHAVAN,
INDIAN
STANDARDS
MARC
Cr 3
February
1968
X6:2616-1%7
Indian Standard
SPECIFICATION FOR PLAIN WASHERS
( First Revision )
Screw Threads and Fasteners Sectional Committee,
Chaiimrm
ED& 2f
(Minis-
Reficsenling
Research Designs & Standards Organization try of Railways )
SHRI T. C. PANT
COL J. P. Amom
A~fumutc )
of Defence ( DGI ) / Machine Tool Prototype Factory, Directorate Gtieral of Ordnance FacSories, An&math Directorate of Inspection ( Vehicles), Ministry of Defence ( DGI ) TataJd;giip;ing &
Minis*
Locomotive
Co
Ltd,
sIRI~.;J3nA . .
DBPUTY DIBE~~R
ENOINEBRNO
1 ,
Heavy Ele&icals ( India) Ltd, Bhopal Hindustan Machine Tools Ltd, Bangalore Indian Navy
Ministry of Defence ( R & D ) LT-COL H. K. Drum Hindustan Aeronautica Ltd, Bangalore Da V. M. GHATAQE SHRI B. R. SAYPATHKVNARAN Indian Telephone Industries Ltd, Bangalore D. A. CHELLIAH( Alkmak ) ~Kirloskar Brothers Ltd, Kirloskarvadi SHR~ N. V. HEBAIXCAR All India Manufacturers Organization, Bombay SEW B. D. I(APvR Guest, Keen, Williams, Ltd, Calcutta SHRI v. KAPVR
SHRI B. GOVINDARAJ
SIiRI
( Ahnak
SHRI DILIP PAUL ( Alkmale ) KESARI SHRI K. GURURAJA ( Alkmak DR S. P. LIJTHRA SHRI D. MAJUMDAR
SKRI M. N.
The Institution of Engineers ( India ), Calcutta Office of the Development Commissioner for Small Scale Industries (Ministry of Industrial Development & Company Affairs ) ( Conhued on pap 2 )
Smu G. B. JAKETIA (
Albnak )
BUREAU
MANAK
OF
BHAVAN,
INDIAN
STANDARDS
ZAFAR MARG
IS : 2016- 1967
Heprc.scn&ing
National Test House, Calcutta Directorate General of Technical Development of Industrial Development & ( Ministry Company Affairs ) Engineering Association of India, Calcutta Swnr R. S. MATHVR SHRI S. K. MANIKTALA( Alternate ) Directorate of Technical Development & Production SHRXP. S. NACASUNDARAM ( Air) ( Ministry of Defencc ) Jyoti Ltd, Baroda SHR~K. S. PATEL National Physical Laboratory ( CSIR ), New Delhi SHRIQREMPRAKASH SSXU P. C. JAIN ( Alfern& ) Directorate General of Civil Aviation ( Ministry of SHR~S. RAMANRITHAM Tourism & Civil Aviation ) SHRI P. R. CHANDRASEKHARAlternate ) ( The Cycle Manufacturers Association of India, SHRI T. S. S. RAO Calcutta SHRI J. C. BRADLEY ( Allcrnnte ) New Government Electric Factory, Bangalore SHRI S. SHIVANANDA SWAMY SHRI H. F. WAGNER ( Alkrnate) Directorate General of Supplies & Disposals ( Mini& SHRI S. S. THAXUR try of Works, Housing 8t Supply ) Industrial Fasteners Association of India, Calcutta SHRI D. V. VIRMANI Director General, IS1 ( Ex-oficio Member) SHRI M. V. PATANXAR, Director ( Mech Engg ) Secretary SHR~S. C~~ANDRA~EKH~RAN Deputy Director ( LMech Engg ), IS1
Bolts and Nuts for General Engineering Purposes Subcommittee, EDC 27:3
ClWIW
SliRl R. S. BIR
Members
Hindustan
Machine
SHRI M. RANQA.WAI Alternate to ( Shri R. S. Bir ) SHRI S. K. BHATIA Heavy Electricals ( India ) Ltd, Bhopal Ministry of Defence ( R & D ) LT-COL H. K. DHAM Research Designs SHRI D. S. GABBI & Standarch Ornanization ( Ministry ofRailways ) SHRt V. KAPUR Guest, Keen, Williams, Ltd, Calcutta SHRI DILIP PAUL ( Ailcrnale ) SHRl hf. hf. bfURARKA Engineering Association of India, Calcutta SHR~ N. V. MESWANI( Alternate ) SHRI R. S. THAPA f Forbes Forbes Campbell & Co Ltd, Bombay SHRIJ. P. PALXWIVALA Afternnte ) (
IS:2016-1967
Indian Standard
SPECIFICATION FOR PLAIN WASHERS
( First Revision)
0. FOREWORD
Standard ( First Revision ) was adopted by the Indian Standards Institution on 9 November 1967, after the draft finalized by the Screw Threads and Fasteners Sectional Committee had been approved by the Mechanical Engineering Division Council. 0.2 This standard the decision taken 0.3 This standard Draft was originally issued in 1962. This revision incorporates by the ISO/TC 2 Eolts, Nuts and Accessories. is based on:
0.1This Indian
IS0 Recommendation No. 940 Washers for hexagon bolts and Organization for Standardizanuts, metric series. international tion. ISO/TC 2 ( Secretariat-184 ) 302 First draft proposal for washers for hexagon bolts and nuts - metric series - 42 up to International Organiand including 150 mm thread diameter. zation for Standardization. ISO/TC 2 ( Secretariat-194) 326 First draft proposal for washers for cheese head screws - metric series - 1 up to and International Organization including 20 mm thread diameter. for Standardization. 125-1943 Scheiben fiir Sechskantschr uben und as ers for hexagon bolts and nuts ). Deutscher zLl&s . Muttern Kormen-
Dot:
Dot:
DIN
0.4 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS : 2-1960*. The number of sign&ant places retained in the rounded off value should be the same as that of the specified value in th:s standard.
*Rules for rounding
).
I6:2616-1967 1. SCOPE 1.1 This standard lays down the requirements for plain washers of the following types:
a) Machined washers, for precision and sdmi-precision grade of general purpose bolts and screws, in the diameter range 1.7 to 155 mm; b) Punched washers, type A, for black grade general purpose bolts and screws, in the diameter range I.8 to 52 mm; and c) Punched washers, type B, for slotted head screws in the diameter range I.8 to 22 mm. 2. MANUFACTURE 2.1 Material - Washers shall be made of steel, brass, aluminium or any other suitable metal specified by the purchaser. -The washers shall be free from cracks, burrs, pits 2.2 workm*ship and other defebts. The holes shall be reasonably concentric with the outer periphery. All sharp edges shall be removed. 3. DESJGNATION 3.1 A washer shall be designated by name, type, size, number standard and material. Examples: a) A machined washer of size IO.5 mm made of brass shall be designated as: Machined Washer 1O-5 IS : 20 16-Brass b) A punched washer, Type B of size 14 mm made of brass shall be designated as: Punched Washer B14 IS : 2016-Brass 4. DIMENSIONS 4.1 The dimensions for machined washers, punched washers, types A and B, shall be as given in Tables 1,2 and 3 respectively ( see P 6 to 11 ). These tables also give the size of bolt or screw for which the washers are suitable. 4.2 The other dimensional requirements for punched washers covered in Tables 2 and 3 bhall be as given in IS : 5369-1969*.
*General requirements for plain washera and lock waahc~~.
of this
IS I 2016 1967 .5. PmISH 5.1 l- plain washers shall be supplied in natural finish unless otherwisi specified by the purchaser. At the request of the purchaser, washers may be phosphate coated, nickel plated, tinned, galvanized, copper plated, cadmium plated, etc. The properties of the plain washers shall not, however, be impaired by the protective coating specified by the purchaser. 6. PACKING 6.1 The plain washers may be packed as recommended
Sizes up to 10.5 mm Sizes from 13 to 19 mm Sizes 21 mm and above The plain and 50 kg. 7. MARICING 7.1 The packages containing washers manufacturers name or trade-mark. 7.2 BE Certification hlarking shall be marked with the &-e and washers may also below:
The product may also be nlarked with Standard Mark. 7.2.1 The use of the Standard Mark is governed by the provision of Bureau of Indian Standards Act, 1956 and the ,Rules and Regulations made thereunder. The. details of conditions under which the licence for the use of Standard Mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards.
I6 : 2916 - 1967
TABLE I IlIMENSIONS FOR MACHINED (Chu.w4.1) AU dimensions in millimctrcs. WASHERS
d HIP
I 1.7 I
SIZE
D
Basic
I
4 I 5 5 6 2.3 +0 -0.3 +0 -0.3 +0 -0.3 +0 -0.3 -~ +0 -0.3 Z.3 i.3
To1
Basic 0.3 0.3 0.3 -0.5 0.5 0.5 .0.8 0.8 1-o
-.
0.1
SIZB Ml.6
(2)
2.2 (2.4)
0.1
_
ho.1 to.1 0.1 0.2
(M1.8) M2
.
2.7 3.2 I I 6.5 7 8 9 10 I I I *O-I +=&I 0.2 0.2
.
to.1 *I).1 Zoo.3 *O*l 0.4 0.3 o-3
I
I
(Gmtinwd) - Sines in brackets are of second preference. +&c IS : 919 - 1963 Recommendations for limits and fits for engineering ( retid) .
NOTE
WASHERS - Cmtd
I
d Hl2
SIZE
D
Basic
I 1
To1
Basic
--
To1 *0*1
5.3
10
_;.,
1.0
. -
14 17 21
+0 -0.4 +0 -0.4
1.6
. -
*0*2 *0*2
.-
1.6 2
/
I
I
I
_x.,
_;.5
)
I
13 05)
1
I
24
)
I
1
I
2.5
*o-3
0.6
Ml2
1
I
28
3o 34 37 39
1
I
-ia
t:., +o -0.8 +0 -0.8 +0 -0.8
1
I
2.5
. -
*o-3 kO.3
.-
0.6 0.6
(M14) Ml6
l7
3 3
(19)
21 (23)
*o-3
. -
-3
*0*3
__
3
._
*o-3 r0.3
_k
25
(28)
/ 44
/ 50
/
1
_:.8 /
_;., /
4
4
.-
*0*3 *0*3
-
31
56
1 t;., /
_-
( Conriwd ) Note - Siz*, in brackets are of second preference. *Sm IS : 919-1963 Recommendations for limita and fi@ for engineering ( re&d) *.
TABlZ SlZE
wAsliElls-cbd
d H12*
Basic 60 66 72 78
(34) 37 (W 43
+o
Basic 5 5
To1
I
-0.6 -0.6
1.0 1.6
h433) M36
6 7
ho.6 rl-0
1.6 1.6
w39) M42
WI
50 (54) 58 (62) 66 (70) 74 (78)
7 8
rlq0 *l-O
1.6 1.6
(M45) M48
8 9
*l-O *l-O
1.6 l-6
(M52) IN56
9 9
-1.0 *l-O
2.0 2.0
(M60)
M64
(M68) M72
+o
10 10
al.0 *I.0
2.0 2.0
10
al.0
2.5
(M76) (ConLinurd)
TA8lZ
wAsIiEus-Gm&i
FOR BOLT ORSCREW
Basic
82 140 145 160 165 175 180 185 200 210 220 230 240 250
To1 +o -1.8 $0 -1.8 +o -1-8 +0 -1.8 +o -1.8 +o -1.8 +0 -2 +0 -2 +0 -2 +0 -2 +0 -2 +0 -2 +0 -2 14 l4 I1 12 12 12 / 1 al.2 al.2 al-2 1 / 2.5 2.5
SIZE
_.
M80
(87) 93
(M85)
.
3.0
L.
M9O
--12 11.2 *1.2 *la2 -1.2 *l-2 al.2 -1.2 / / j al.2 al.2 al.2 j 1 / 1 3.0
0 104
(M95)
_.
3.0
_.
Ml00
(109) 114
3.0
_.
(MN Ml10
_
14 3.0 3-o
_
14 16
(M115)
_.
16
-I
(M120) Ml25
__
16 (Ml30) Ml40 (Ml50)
(134) 144
..
18 .18
( ,f
(155)
in hr~cketsare
accond prefkrcnce.
: 919 - 1963 Recommendations for limitr and fits for engineering ( rrvise~) *.
I!3:2016-1967
TABLE 2 DIMENSIONS FOR PUNCHED W&HERS, FOR HEXAGONAL BOLTS AND VWS ( ctuu.res 4.1 utuf4.2 ) All dimensions in millimctrcs. TYPE A,
,__,
iii) 33 (36) (4;) 3 45
I.
..,
\...Y,
44 37 39 56 60 66 :f
4 5 3:!5 3 4 5 ; 6
Pfg ) MZU
(;;;I (M33) M36 wg
(g)
NOTE-
r 2
10
IS:2016-1967
TAB= 5 DIMENSIONS PO& PUNCHED WASHERS, TYPE B, FOR ROUND AND t%iiEEsE HEAD SCREWS
g
(5b ;I; (7.6)
;:o
9.0 11 9.5 13 14 ::
0:;
0.8 ::6 I.6 1.6 2 2.5
(hg5) (M4.5) M5
11 14
M8 MI0 hII2
E;oTR -
11
BUREAU
OF INDIAN
STANDARDS
Manak Bhavq, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Telephones: 323 0131,323 3375,323 9402 Fax : 91 11 3234062,91 11 3239399, 91 11 3239382 Telegrams : Manaksanstha (Common to all Offices) Central Laboratory : Telephone Plot No. 20/9, Site IV, Sahibabad Regional OMces: 3237617 337 66 62 60 38 43 23523 15 Industrial Area, Sahibabad 201010 0-77 00 32
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Eastern
: l/l
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700054
832 92 95
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Patiiputra Industrial Estate, PATNA 800013 Institution of Engineers T.C. No. 14/1421, (India) Building 1332 Shivaji Nagar. PUNE 411005 695034
Approach,
India
AMENDMENT
NO. 2
TO
1) -
Substitute
the
4.2 The other dimensional requirements for punched washers in Tables 2 and 3 shall comply with those specified for ordinary according to IS : 5369-1975*. ( Page 4, foot-note existing foot-note: with * mark ) -Substitute the following
*General requirements for plain washers and lock washers (&I r&&n ). c,ausA Page 5, clauses 6 and 6.1 ) Substitute the following for the existing
:
6. GENERAL REQUIREMENTS 6.1 In respect of requirements not covered in this standard, machined and punched washers shall comply w&h requirements specified for precision and ordinary washers, respectively, according to IS : 5369-1975*: Addendum ( Page 5, foot-note ) - Add the following new foot-note at the end: *General requirements for plain washers and lock washers (/irsf revision ).
fEDC 27 )
AMENDMENT NO. 3 TO
NOVEMBER 1980
Revisionl
Al &rations m--m-(Page
6,
Table
1,
figure)
4.3 Machined and puachedwashersshall conformto the concentricity tolerance, permissible deviations for parallelism and flatness specified I&5369-1975 as in Qeneral requiremnts for plain washersand lock washers (firut 2W&io?z)'."
AMENDMENT NO. 4 TO
OCTOBER 1982
IS:2016-1967
[Page 4, ctcncse 4.2 (see a280 Amendment No. 2)] Substitute the following for the existingclause:
"4.2 The tolerance inner dismeter, outer on d diameter, and thickness for machinedand punched D 8 washersshall conform precision to and ordinary washersrespectively specified Is:5369-19~5 as in 'General Requirements PlainWashersand Lock for Washers'."
[Page 4, clawe 4.3 (see ako Amendment No. 3)] Substitute the following for the existingclause: 4.3 In respectof concentricity tolerance, permissible deviations for parallelism and flatness, the machined and punchedwashersshall conformto precisionand ordinary washersrespectively specified as in IS:5369-1975.' (Pages 6 to 9, Tabk I):
a) Find
dwma