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This article discusses the various techniques and methodologies of monitoring that allows to estimate the exposure of the pipelines to geohazards. The risk algorithm developed and adapted to the reality of transportation systems that cross amazonian jungles and the andes.
This article discusses the various techniques and methodologies of monitoring that allows to estimate the exposure of the pipelines to geohazards. The risk algorithm developed and adapted to the reality of transportation systems that cross amazonian jungles and the andes.
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This article discusses the various techniques and methodologies of monitoring that allows to estimate the exposure of the pipelines to geohazards. The risk algorithm developed and adapted to the reality of transportation systems that cross amazonian jungles and the andes.
Авторское право:
Attribution Non-Commercial (BY-NC)
Доступные форматы
Скачайте в формате PDF, TXT или читайте онлайн в Scribd
Proceedings of the 2012 9th International Pipeline Conference
IPC2012 September 24-28, 2012, Calgary, Alberta, Canada IPC2012-90501
INTEGRATION OF MONITORING AND INSPECTION SYSTEMS FOR GEOHAZARD ASSESSMENT ON PIPELINES THAT CROSS AMAZONIAN JUNGLES AND THE ANDES
John Malpartida Moya, Edward Francisco Oliveros Montes, Giancarlo Massucco De la Sota Compaa Operadora de Gas del Amazonas, Engineering and Integrity Department Lima, Per
ABSTRACT As a part of the Integrity Management System, TgP/COGA has identified the weather and outside forces as main threats that increase the risk of the integrity of its pipelines in jungle and mountains areas. In pipelines with particular characteristics such as pipelines that cross the Andes and the Amazonian jungle, this threat can cause even a greater number of failures than other threats such as corrosion or third party damage (TPD). Given this situation, the TgPs Pipeline Integrity Management System has made a significant development in the use and management of the information provided by the various techniques of inspections and monitoring of the pipeline and ROW. This article discusses the various techniques and methodologies of monitoring that allows to estimate the exposure of the pipelines to geohazards. These techniques are, for soil monitoring: topographic surveys (traditional and modern techniques of laser-detection LIDAR), monitoring of stress and displacement of the soil by fiber optics, inclinometers, piezometers and ROW geotechnical inspection (land use, deforestation, etc). Pipeline monitoring: in-line inspections (INS tool) and deformation monitoring (strain gages). The soil/pipeline interaction model, developed by finite elements technique, allows to estimate the pipeline deformation and stress levels correlating the information of the monitoring techniques listed above. All information is supported into a Geographic Information System, which uses APDM as database model, and which allows to integrate information more efficiently with the goal of completing the system risk assessment using a particular risk algorithm developed and adapted to the reality of transportation systems that cross amazonian jungles and the Andes. By integrating these inspections and monitoring systems as part of Pipeline Integrity Management, based on risk assessments, the operator is able to act in advance to potential critical events, mitigating and/or minimizing the occurrence of failures. In this way the operator is able to optimize efforts to preserve the integrity of the system and in addition minimize personal, environmental and business impact.
INTRODUCTION The hydrocarbon transmission system that belongs to Transportadora de Gas del Per (TGP), comprise two parallel pipelines: a natural gas (NG) pipeline, which runs from the upstream facilities at Malvinas, in the Amazonian jungle of Cusco-Peru, to a reception station at Lurn (south of Lima); and a natural gas liquid (NGL) pipeline, which transports the condensed liquids from Malvinas to Pisco, on the coast of Peru. The right-of-way (ROW) crosses the Peruvian jungle with both pipelines in its first 200 kilometres. It is very complicated terrain where the soil movements are frequently due to heavy rains. Figure 1 indicates the alignment of the ROW that, after crossing the jungle, climbs over the Andes Mountains at an elevation of 4827 masl, and descends steeply toward the coast along the Pacific Ocean The NGL pipeline is approximately 557 km long, and the NG pipeline is approximately 731 km long. Along this route, the NGL pipeline telescopes from a nominal pipe diameter of 14 to 10 inches and the larger NG pipeline telescopes from a nominal pipe diameter of 32 to 24 to 18 inches. The NG pipeline has a 24 inches loop of 105 km. Along their route both pipelines cross the jungle in their first 200 kilometres, where soil movements are frequent. Those movements increase in rainy season. On pipelines that cross amazonian jungles and the Andes, the main concern about the pipeline integrity is the overload caused by the soil movements. Geotechnical instability caused or substantially contributed to three of four ruptures of our NGL pipeline (KP 8+800 on December 2004, KP125+900 on 2 Copyright 2012 by ASME March 2006, KP 200+800 on September 2005). The geotechnical and geologic conditions were key factors in the risk level of the system since the beginning of operation.
COAST MOUNTAINS JUNGLE 4827 m.a.s.l.
FIGURE 1: ALIGNMENT AND PROFILE OF THE CAMISEA TRANSPORTATION SYSTEM. Since 2006 TgP has performed specific geotechnical stabilization measures additional to that performed during construction and with a Pipeline Integrity Management System, which has a special treatment for the geotechnical threat, it was possible to reduce the risk and the incidence of ruptures in the system.
SOIL MONITORING
Topographic Suveys
Once the weather and outside forces are identified as main threat that increases the risk of the integrity of a pipeline, it is very important to monitoring the behaviour of the soil in order to evaluate any possible affects. A good methodology is to use traditional topographic inspections of known survey points over the right of way (RoW). This points are benchmarks over the soil and control points over the structures in the RoW (geotechnical works like gabions, channels, etc). These surveys are performed frequently and the results are compared in order to find any significant variation.
As a part of a continuous improvement, it is important to analyze and evaluate the new techniques available. In that sense, the LiDAR (Light Detection And Ranging) sensing technique very useful in this matter. LiDAR is an optical remote sensing technology that can measure the distance to a target by illuminating the target with light from a laser. It has multiple applications in different fields (geology, geomorphology, seismology, forestry, geography, among others). Figure 2 shows this technology to sensing the soil topography with an airborne laser.
DIFFERENTIAL GPS GPS/INS LIDAR Scanner
FIGURE 2: LiDAR AIRBORNE LASER With this technique it is possible to perform different kind of analysis: - Detailed topography for engineering developments: pipeline route evaluations, route identification, etc. - Structures inventory - Revegetation monitoring - Soil movements - Population growth - Pipeline covering analysis. This is a very particular analysis because it combines to different techniques: LiDAR and ILI inspections (INS tool) (Figure 3). The use of ILI inspections are detailed later in this document.
Marker Marker
FIGURE 3: LiDAR AND ILI INSPECTIONS TO EVALUATE PIPELINE COVERING LEVELS As a part of the evaluation of LiDAR technique, a test of its precision was developed, comparing it against the traditional topographic surveys. The LiDAR technique has proved to be 3 Copyright 2012 by ASME very accurate and reveals more information than the traditional method (contours, Digital Elevation Model, level of vegetation, etc). See Figure 4.
DENSIDAD DE PUNTOS LIDAR KP 127+000 DENSIDAD DE PUNTOS LIDAR KP 127+000 POINTS DENSITY TOPOGRPHIC SURVEY KP 127+000 POINT DENSITY LIDAR KP 127+000
FIGURE 4: TRADITIONAL TOPOGRAPHIC SURVEY VS LIDAR SURVEY
In jungle, the main issues with the LiDAR technique are the weather conditions and the vegetal coverage. The weather reduces the time window available for the inspection. The vegetal coverage reduces the points over soil that the technique could give compared with mountain or coastal sectors. Despite that, the quantity and quality of the information is very acceptable for integrity purposes (precision of 20 cm on Z).
Geotechnical Fiber Optic
A new technique for sensing soil displacement is the use of fiber optic technology. Its methodology consists of installing a special fiber optic cable into the ground and sensing the backscattered light from a laser source.
FIGURE 5: SPECTRUM OF THE BACKSCATTERED LIGHT FROM A MONOCHROMATIC LASER SOURCE IN AN OPTICAL FIBER.
From all the spectrum, the one of most interest is the Brillouin scattering. It produces backscatter of lower intensity than Rayleigh, but is directly related to local temperature and strain conditions of the fiber (See Figure 5). The Brillouin frequency shift (Hz) is directly proportional to the optic cable strain (%) and temperature (C) [1]
This geotechnical fiber optic technology is a distributed sensing technology, making this characteristic one of its best advantages, because it is possible to sense the displacements in the soil in a continuous way rather than specific points. Is is possible to implement this sensing technique during operation, using the communications fiber optic that is already installed (as TgPs pipelines). In that case, it is only necessary install the special geotechnical fiber optic cable in concern areas. The monitoring is performed from the nearest Station as shown in Figure 6.
FIGURE 6: GEOTECHNICAL FIBER OPTIC MONITORING SYSTEM - BASIC CONFIGURATION
This system is capable to give information on real time, that means a continuously monitoring stress and temperature of the soil in difficult areas. Figure 7 presents strain data along a length of fiber optic monitored pipeline.
FIGURE 7: SOIL STRESS MEASURED WITH FIBER OPTIC
Distance 4 Copyright 2012 by ASME Other Geotechnical Instrumentation
Other types of instrumentations are also useful including inclinometers and piezometers, rainfall monitoring, subsoil explorations and seismic monitoring.
Inclinometers measure horizontal movement of soil at discrete locations. In general, an inclinometer consists of two parts: the casing and the measuring instrument. The casing usually consists of specialized PVC pipe with four grooves or tracks machined into the inner portion of the pipe. These grooves serve to keep the instrument from twisting within the casing. The casing is installed into the foundation soils in a borehole. After that, a baseline reading is taken, to which all subsequent readings will be compared. The instrument that takes the readings is lowered into the casing. The instrument takes readings of the tilt of the casing. Based on the tilt at each point, the lateral movement of the casing is calculated. By means of that, Inclinometers show the sliding plane and the quantity of movement, in other words they not only show how much movement is occurring, they also show the depth nd directions at which the movement is occurring.
Piezometers measure the pore pressure within the soil. The reaction of the pore pressure to fill placement provides an indication of stability and expected soil movement. This data can be use to predict any critical soil movement.
Keep the rainfall recorder over the right of way is very important. With this information the operator can developed precise statistics of rain. That is very important on the design of geotechnical works because it is known that the rain in the initiating factor in the most of the geotechnical events.
Among the subsoil explorations there are: vertical electrical sounding (VES), standard penetration tests (SPT), geophysical line, etc.
Maintain a record of all the earthquakes is also very important. It has to be taken into account their magnitude, intensity, geographical coordinates of the epicentre, depth, distance to facilities and date and hour of the occurrence. In order to complement this information, it is sometimes necessary to install seismometers along the route of the right of way.
PIPELINE MONITORING
In-Line Inspections
There are two types of tools that gives some information that could mean an issue related to weather and outside forces threat: Deformation Tool and INS/GPS tool.
Deformation Tool, also known as calliper tool, gives information about the geometry of the pipeline. It reports where the pipe has dents, wrinkles, or ovalizations. These indications could be a hint of a geotechnical issue. The ILI report is checked against other reports in order to verify the possible reason of the indications reported.
INS/GPS Tool gives even more information, not only the location of the pipeline but the deformations of the pipeline inferred from it position.
INS/GPS tool information analysis Any pipeline can be subjected to a tensional state that might cause strains. There are two main components of the strains that act over the pipe wall: - Longitudinal strain component (parallel to pipeline axis). - Hoop strain component, caused mainly by the internal pressure.
Longitudinal strains produced by tension that exceeds the strain capacity of the pipeline may cause ruptures. Longitudinal strain produced by compression may cause wrinkles or undulations, and if they exceed the strain capacity of the pipeline, they can cause failures. At the same time, longitudinal strains (both by tension or compression) present two components: normal and bending:
- The normal subcomponent of the longitudinal strain is constant in all the transversal section of the pipeline. It is caused by internal pressure, temperature variations, external loads and mainly by the interaction between soil and pipeline in a soil movement parallel to the pipeline axis.
- The bending subcomponent of the longitudinal strain is not uniform in the transversal section of the pipeline because the bending loads causes compression at one side and tension in the other side of the section. The bending component prevails in those cases where the pipeline crosses steep areas with lateral loads.
INS tool allows identify only the bending component of the longitudinal strain.
INS Strain Calculus Methodology INS inspection is based on the identification of areas where the pipeline is subjected to strain by bending and which value (c) exceeds to 0.1% in more than one pipe, this is because strain by bending due to external forces changes gradually and it extends in more than one pipe in contrast to field bends (abrupt change and only one pipe). The bending subcomponent of longitudinal strain (c), measured by the in-line inspection tool INS/GPS, can be determined from bending strain measured at two points of the pipeline transversal section: vertical strain (c v ) and horizontal strain (c h ). 5 Copyright 2012 by ASME In order to determinate vertical strain (c v ) it has to be considered a point located at the bottom of the pipe (6 oclock) and for the horizontal strain (c h ) a point at the right of the pipe considering the flux direction (3 oclock).
Strain indicates stress. Positive horizontal strain (+c h ) means the right fiber of the pipeline is subjected to tension, that indicates also a left curvature. In the same way, a negative horizontal strain (-c h ) means the right fiber of the pipeline is subjected to compression, that indicates also a right curvature. See Figure 8.
Positive vertical strain (+c v ) means the bottom fiber of the pipeline is subjected to tension, that indicates also an ascendant curve or sag curve. In the same way, a negative vertical strain (-c v ) means the bottom fiber of the pipeline is subjected to compression, that indicates also a descendant curve or over curve. See Figure 8.
Vertical Deformation Measeument Point Horizontal Deformation Measurement Point
Curvature Possible Soil Movement Direction Strain + - + - Horizontal Left Right Right Left Vertical SAG OVER Downwards Upwards Horizontal Strain Measurement Point Vertical Strain Measurement Point
FIGURE 8: CONVENTIONS AND CORRELATION OF STRAIN WITH POSSIBLE SOIL MOVEMENTS.
The relationship between the informed bending strain (c) and curvature (k) is the following (D: Pipe diameter):
2 k c D =
2 v v Dk c =
2 h h Dk c =
(1)
Strain Limits A very good reference is the standard CSA Z662/96 Oil and Gas Pipeline Systems of the Canadian Standard Association. This standard establishes the following:
- Tensile Strain In the appendix C, points 6.3.1 and 8.10 of the standard determine a limit value for the factored tensile strain (c tf ) equals to 0.525% to prevent any rupture in the pipeline due to tension loads. To find this limit use equation 2: tf t crit c c |c > t (2) Where: u ct = resistance factor for tensile strain. c t crit = ultimate tensile strain capacity of the pipe wall or weldment. c tf = factored tensile strain in the longitudinal or hoop direction.
This limit value considered as c t crit = 0.0075 and u ct = 0.7. A value of 0.525% is considered conservative and it is not a realistic failure limit. For example TgPs full scale tests (bi- axial) found tensile strains greater than 3% before rupture in a API 5L X70 pipe. It is possible to use this values also to establish strain limits more consistent to reality.
- Compressive Strain In CSA Z662, appendix C, point 6.3.3.2 of the standard determines a limit value for the factored compressive strain (c cf ) to prevent the formation of wrinkles: cf c crit c c |c > c (3) Where: u cc = resistance factor for compressive strain. c c crit = ultimate compressive strain capacity of the pipe wall or weldment. c cf = factored compressive strain in the longitudinal or hoop direction. This standard recommends to use a value for u cc = 0.8 and to determine c c crit use equation 4. c c crit depends on wall thickness, external diameter, internal and external pressure:
( ) 0, 5 0, 0025 3000 2 i e c crit s p p D t D t E c ( = + (
(4) Where: t = wall thickness D = external diameter of the pipe p i = internal pressure p e = external pressure E s = Youngs Modulus Using equations 3 and 4, it can be easily determined the compressive limit strains (c cf ) for all the diameters and wall thickness of the pipelines system, when internal pressure = external pressure = 1 bar, that means a decompression of the pipeline maybe due to a rupture or leakage. The decompression of a pipeline is an unusual situation, but it is the most critical when a pipeline is suffering compressive strains. It is useful also to know compressive limit strains (ccf) for the operation pressure or MAOP, despite that these values are bigger.
Strain Gages
An important part of an integrity management system is the monitoring of the different variables that involved in the pipeline risk, and one of them is the strains of the pipes. From our own experience, the most reliable way of monitoring pipeline longitudinal stresses under field conditions is installing vibrating wire strain gages. They are also suitable for a long term operation
The spot-weldable strain gauges consist of a steel wire held in tension inside a tube. The tube is mounted on a steel flange that is welded to the pipe. Strain in the structural member is transferred through the flange to the tube and the 6 Copyright 2012 by ASME wire inside. An increase in tensile strain increases tension in the wire and a decrease in tensile strain decreases tension in the wire. A sensor placed at the top of the wire is used to pluck the wire, causing it to vibrate at a frequency relative to its tension. The vibration of the wire within the magnetic field of the coil induces a frequency signal that is transmitted to the readout device. The readout device processes the frequency signal using calibration factors that relate frequency to strain in the wire, and then displays a number, Hertz (Hz). This strain reading from a strain gauge does not represent the total strain in the pipe. There is strain in the member before the gauge is welded to it, and there is strain in the wire of the gauge. The wire must be tensioned in order to operate properly.
The stress of main interest on soil movement areas is the longitudinal stress, that is why the strain gages are installed parallel to the pipeline axis. It is common to use an array of three sensors separated 120 degrees from one another (at 4, 8 and 12 oclock). Figure 9 shows strain gages installated.
FIGURE 9: STRAIN GAGES - INSTALLATION.
A stress monitoring in a soil movement area requires a periodic review of strain gages measures. In pipelines that cross jungles, there is another disadvantage: the ROW is not as accessible as required, so this task generally involves a lot of planning and logistic resources. It is a good practice implementing an automatic system that collects the data at specific time with more frequency. The necessary information to be considered when performing an evaluation includes: dates, value of strain gages reading (Hertz, Hz), its equivalent to microstrains (uE), variation related to the first reading (Delta), percentage of specific minimum yield strength of the Pipe (% SMYS) equivalent to delta strain, and temperature (C). It is also important to report any particular condition observed on field that could have caused the variation presented on the readings.
These sensors reveal information only in the place where they are installed and they only measure the strain variations from the installation onward. That means the initial zero of the strain gage readings is not real, for that reason it is necessary to estimate the initial strain over the pipeline using topographic surveys, finite element analysis and as-built conditions.
This monitoring system helps to know the stress level of ther pipelines in a very approximate way and also how it allows to choose the best response in each case. From our own experience, there is no better way of monitoring pipeline stresses than installing vibrating wire strain gages.
Strain Gages Reading Interpretation Strain gages sensors give frequency values (hertz) that are equivalent to certain level of strain. To make this equivalency it is used a formula that is function of the square of the frequency measured. For that reason these sensors have a high grade of sensitivity because a little change in frequency means a reasonable change in strain.
As it is mentioned above, the strain is expressed in microstrains. Strain has no units of measure but the values are often very small. To manage these values much easier multiply them by 10 6 . That is a microstrain, the strain multiplied by 10 6 , or in other words strain expressed in parts per million.
The strain obtained is a longitudinal strain that correspond to a longitudinal stress. It is easy to get stresses from strain values because they are related by the Young modulus of the material. According to the variation of strain and the position of the sensor it is possible to relate the tensional state with the possible movements of the pipeline. Figure 10 presents the simplest possible cases of relation between strain gages readings and pipeline movements.
FIGURE 10: RELATION BETWEEN STRAIN GAGES READINGS AND PIPELINE MOVEMENTS.
In the field, pipeline movements are not as perfect as only vertical or horizontal movements; most of the time they are a combination of this movements in different directions and different intensities. The correlation among field information, inspections and strain gages readings helps to evaluate any atypical behaviour occurring in the pipelines.
7 Copyright 2012 by ASME COMPUTATIONAL MODELLING
Additionally computational modelling is a key factor in this kind of transportation systems. With this activity the operator is not only able to monitor or remediate a critical situation, is also able to predict situations before they become critical. That is why a Soil/Pipeline Interaction model was developed, with finite element software. This model was validated and its effectiveness was tested to reproduce reality taking into account some of the ruptures our pipeline has undergone. This model also allows to install the instrumentation like strain gages in the most adequate zones of the pipeline after an evaluation of the stresses.
A pipe-soil interaction study was developed, which uses a non- linear finite element model. In contrast to the traditional Wrinkler model, the research concludes that it must be used a hybrid model (between continuous and structural). Figure 11 presents this two types of models. The hybrid model includes pipe type elements to represent the pipeline and a solid continuous element to represent the soil. Both types of elements interact by a shared node. This system is called solid-beam model; it proved to have a very reliable behaviour when it was tested in the representation of real cases.
FIGURE 11: (A) BASIC TRADITIONAL MODEL (WRINKLER) (B) SOLID-BEAM MODEL
The model has the following characteristics:
- Geometry: The pipeline is drawn with the ILI information. The soil is generated around the pipeline according to a field topographic survey. This means that the model represent in a precisely way the terrain and pipeline, with bends and slopes, all in a three dimensional space. This is an advantage over the traditional models.
- Properties: The different soil layers are represented according to soil explorations executed on field. Its depth depends on how deep rock or stable soil is found. The drainage soil condition is included in the specific weight of the layer. Table 1 presents soil properties for several soil layers:
Layer Saturated Specific Weight Cohesio n Friction Angle Elastic Modulus
For pipeline properties it is better to use the results of real- scale test performed (if they are available), as listed in Table 2:
Base Metal Stress [Pa] Strain 4.80E+08 0 5.50E+08 0.005 6.00E+08 0.017 6.75E+08 0.057 7.00E+08 0.077 7.35E+08 0.117 TABLE 2: STRESS AND STRAIN VALUES REAL SCALE TEST API 5L X70
- Boundary Conditions: They are assumed in agreement with the reality. The translations are fixed in the lowest soil layer and in the extremes of the model.
- Loads: Internal pressure, pipeline and fluid weight, soil weight. The soil movements are represented as node displacements, according to the field inspection.
- Mesh: The model has in average 100 elements by linear meter. The study concludes that his hybrid model has a good behaviour in comparison with more complex models, because it dont require so much time of processing.
Figure 12 presents the results of the computational modelling. It shows the soil displacements. In that figure it is also possible to see the modelled geometry and the three dimensional capabilities of the model.
Figure 13 also presents the results of the computational modelling but now showing the stresses over the pipeline.
FIGURE 13: COMPUTATIONAL MODEL: PIPE STRESS
RISK ASSESSMENT
Risk assessment is an essential part of the integrity management system (IMS). Our company developed a very comprehensive and detailed risk assessment model based on the guidelines of API 1160 and ASME B31.8S. Both standards are guidelines of the Peruvian national regulation for hydrocarbon transmission (DS 081-2007-EM Reglamento de Transporte de Hidrocarburos por Ductos), which establishes that every pipeline operator must develop an IMS. The probability model is based on logic trees instead indexing models (the most commonly used), in order to reflect in the result all the variables and factors: exposition factors, resistance factors and mitigation factors. For the weather and outside forces logic tree is taken into account several attributes, some of they are: slope terrain angle, slope stability, on-slope constructions, water course, rainfall, scouring, depth of cover survey, mining, armoring, ILI results, among others.
For the probability of failure calculation, the weather and outside forces threat is divided in nine sub-threats, in order to face accurately the reality: - Scouring. - Accretion. - Inundation. - Earthquakes. - Settlement. - Wind Erosion. - Mud flow. - Parallel Water Courses. - Soil flux Movements, that includes the following type of movements: - Drops - Rollover - Rotational Landslide - Translational Landslide - Creep - Debris Flux - Complex Movements
The probability of failure due to weather and outside forces are combined with the probability of failure due to the other threats: internal corrosion, external corrosion, stress corrosion cracking, third party damage, construction defects, manufacturing defects, equipment failure and incorrect operations. This overall value multiplied by the consequence of failure; gives a risk value for the system.
INTEGRATION OF MONITORING AND INSPECTION SYSTEMS
All these monitoring and inspection techniques have to be adequately integrated. The information provided is only useful if they are well understood and well unified.
When the soil movement is already happening, the system developed has the following structured steps: 1. Identification of sensible areas subjected to soil movements. It can be due to: a. A field inspection (geotechnical inspection) b. ILI inspections: if a significant strain is measured by de INS tool, that reach or is very close to the limits calculated as it is shown in this paper; or the calliper tool detects pipe geometry variation on the pipeline that could be related to soil movements. 2. Detailed geotechnical inspection of the identified areas. 3. Data gathering to determinate the extension of the movement area, its route across the pipeline and also a topographic verification of the pipeline position against the as-built data and the geographical coordinates obtained from INS tool. The topographic survey could be by LiDAR technique. 9 Copyright 2012 by ASME 4. When the topographic verification shows a relevant movement or the indication of the ILI tools are confirmed, a computational modelling is executed to check if the stress and strain limits do not exceed the established limits and also to check if there are more affected areas. It is also useful to determinate more accurately the position of the instrumentation. 5. Installation of instrumentation on critical areas to detect strain and stress changes in the pipeline due to soil movement (strain gages, topographic control points, etc.). The soil is also monitored by geotechnical fiber optics, inclinometers and piezometers. 6. If it is necessary, an Intervention Plan is performed over the pipeline to reduce stresses if the set up limits are reached or exceeded. It can include a reopening of the ditch and a stress relief. Non Destructive Tests (NDT) are also carried out on the girth welds.
But the system has also to respond before the soil movement occur; it is possible due to risk calculations performed along the ROW. As it was mention before, the risk calculation model developed has a particular improvement for weather and outside forces threats analysis, which includes several attributes. The monitoring and inspection are a key component in this model.
Topographic surveys, including LiDAR techniques, provide accurate and updated information of the depth of cover of the pipe, essential attribute for the risk calculation. With this information it is possible also calculate the slope terrain angle and with this, in conjunction with other attributes, the slope stability.
Strain gages, geotechnical fiber optics and ILI information are useful to determinate and qualify the risk of zones susceptible to soil movements.
CONCLUSIONS
- When soil movements are a reality in the ROW of pipelines, a well established and structured monitoring system helps to prevent critical damage on the pipelines. It involves cooperation of several specialties (engineering, geotechnics, topography, etc.), instrumentation and a number of evaluations performed to be closer to the real tensional state of the pipeline.
- Instrumentation like vibrating wire strain gages has proved to be the most reliable instrument in order to know longitudinal stresses in a pipeline because they measure directly the strain on it. These devices plus the information of the soil stress on the soil (by installation of geotechnical fiber optic cables) are a good source of information for the computational modelling. - The study and implementation of new monitoring and inspection techniques is very valuable to better understand the behaviour of the soil and the pipeline. Stress monitoring of the soil by geotechnical fiber optic gives, in opposition to other techniques, real time and continuous information over the monitoring zone. LiDAR technique has proved to be a very reliable and complete source of topographic information. - The computational modelling tool developed is based in two different concepts solid-shell model and solid-beam model (solid: soil, Shell/beam: pipeline). The solid-shell model is more versatile and allows to simulate different types of contacts between soil and pipeline, but processing data is slower than the solid-beam model, which has a big calculus velocity due to its less quantity of elements, it is a very fast tool that allows the operator to make early decisions. - When outside forces are a potential risk to face in the ROW of pipelines, the IMS has to collect all the information (ILI data, topographic surveys, geotechnic surveys, instrumentation and rainfall monitoring) and perform and exigent analysis in order to detect zones with soil movements before they become critical. All this information is supported in a very reliable GIS platform where the data can be easily consulted. Our IMS helped us to prevent critical damage on our pipeline for over five years.
ACKNOWLEDGMENTS This work is supported in teamwork made by involved areas: Engineering and Integrity, Maintenance and Operations of Compaa Operadora de Gas del Amazonas.
REFERENCES [1] Omnisens DITEST TM FIBER OPTIC DISTRIBUTED TEMPERATURE & STRAIN SENSING TECHNIQUE [2] BUKOVANSKY, M., MAJOR, G. Twenty years of monitoring pipelines in landslides. [2] COMPAIA OPERADORA DE GAS DEL AMAZONAS, Instructivo de Monitoreo, Evaluacin, Intervencin y Remediacin de Problemas Geotcnicos [3] COMPAIA OPERADORA DE GAS DEL AMAZONAS, Procedimiento de Clculo de Tensiones en Ductos de NG y NGL. [4] COMPAIA OPERADORA DE GAS DEL AMAZONAS, Instructivo de Vigilancia Del DdV durante el Periodo de Lluvias [5] COMPAIA OPERADORA DE GAS DEL AMAZONAS, Instructivo para Medicin De Puntos De Control Para Anlisis Tensional De Zonas Geotcnicamente Crtic