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Applied Machine:
950 1880
237 85 100
544
807 100
1050+DF-603+PF-701+FD-501+FS-503
650 306 213
(unit: mm)
389
100
237 85
544
895
807
100
1050+DF-603+PF-701+LS-501(x2)+FS-503
650 306 213
(unit: mm)
100
237 85
544
785
895
807
100
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56UA97360
4. Set the two cushions removed from the machine below the slope board as shown in the figure.
Corrugated fiberboard
Slope board
Front
Back
5. Bring the machine down carefully onto the floor using two people with the rear side coming first. Note: Make sure that the casters do not fall off the slope when moving the machine onto the floor.
Spanner
Wooden spacer
3. Fix the slope board with nails to the rear end of the pallet, setting its beveled portion upward as shown in the figure.
Corrugated fiberboard Nail Slope board
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No.
Name
Shape
Qty 1
17. Adjusting knob 3. Developer [for North America, South and Central America (part area is excluded), Philippines only] 4. Cotton swab 1 5. Installation manual 1 18. Sticker 1 19. CD-ROM (user software, user manual, etc.) 20. Side cover/2 21. TP screw M4x6 22. Truss screw (black) M4x6 23. Bind screw (black) M4x8 Each 1 2
1 1
1 4 6 2
Note: Refer to the service manual concerning the use of the following accessory parts. No. Name Shape Qty 4 1
1 2 1
2 2 2
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V. Installation procedures
Note: Do not plug in the power cord until you are instructed to do so. 1. Remove the wrapping sheet from the ADF. 2. Inspect the outside of the Main body and confirm that there is no damage. 3. Remove the plastic wrapping on the pole for the control panel. 4. Remove the locking tapes on the exterior panels. Note: Locking guide tapes indicate the portions to be unlocked; those tapes should be removed after the completion of each unlocking procedure.
5. Open the ADF, and remove the original glass protecting cushion and the original glass protecting paper.
Original glass protecting paper
6. Remove the Optics unit locking screw on the left side of the Main body.
Front door
Optics unit locking screw Front left door Red paper Tray 1 locking guide tape Tray 2 locking guide tape
7. Remove the locking tapes within the Trays. (1) Open the Toner supply door. Pull out Tray 1 while raising the Lock lever mounted on the left side of the tray.
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(2) Remove the locking tapes first and then at the end locking guide tape of Tray 1.
Locking tape Locking guide tape
(6) Remove the Duplex unit lock screws. (Screws , & ) (7) Remove two Duplex unit lock pieces. (Arrows & ) (Right and left sides: 1 pc. each) (8) While pulling the Duplex unit out, remove the lock piece indicated by Arrow .
(3) Repeat procedures (1) and (2) to remove the locking tapes of Tray 2. (4) Close the Toner supply door. 8. Release the Duplex unit lock. (1) Open the Front door and the Front left door. (2) Remove the protecting sheet from the Front door. (3) Insert a screwdriver under the Duplex unit, and while pushing the Duplex unit lock to the left to release it (Arrow ), turn the Duplex unit release lever to the right (Arrow ). (4) Loosen two screws on the Fusing unit cover and remove the cover. (5) Loosen three screws on the Photo conductor unit cover and remove the cover.
Photo conductor unit cover Fusing unit cover
(9) Remove the lock piece indicated by Arrow (1 screw) and the lock piece indicated by Arrow (2 screws).
Procedure (3)
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(10) Turn the Reverse unit and the Jam recovery lever to the left and remove the locking tape on the Pressure release shaft. Then insert a screwdriver into the hole in the Pressure release shaft and turn it counterclockwise until it hits the end.
Top cover/1
(11) Return the Reverse unit and the Jam recovery lever to their original positions, and secure the Fusing unit cover with two screws. (12) Reinstall the Duplex unit to the Main body, and turn the Release lever to the locking position. (13) Close the Front left door and the Front door. 9. Install the Control panel. (1) Remove the back cover (9 screws).
(4) Install the Control panel on the Control panel pole. Make sure to put the connector of the Control panel through the pole.
Control panel
Back cover
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Step 3. Shorten the Control panel arm and fix it (top surface: 4 pcs., bottom surface: 2 pcs.)
Arm fixing screws
TP screws M4x6
Note: Arm length can be changed upon customer request. The position of the Control panel can be adjusted forward or backward. Default setting at installation: Arm is positioned forward. If the change is not necessary, move to step (6) on page E-7. Procedures to change Control panel arm length Step 1. Remove the Arm cover/4 and the Arm cover/ 5 (2 screws each).
Arm cover/4
4. Install the Arm cover/4 first, then the Arm cover/5 (2 screws each). Note: Pay attention as Arm cover/4 screws are longer than the other screws (truss screws M4x8).
Pay attention as these screws are longer than other screws. Truss screws M4x8
Arm cover/5
Arm cover/5
Arm cover/4
2. Remove the Arm fixing screws (top surface: 4 pcs., bottom surface: 2 pcs.)
Arm fixing screws
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(7) Connect two connectors of the Control panel to the Main body control board, and secure the Earth plate with a screw (TP screw M4x6: 1 pc.)
(10) Install the Arm cover/1 and the Arm cover/2 (truss screw M4x6: 4 pcs.)
Arm cover/1 Arm cover/2
TP screw M4x6
Connectors
Adjusting knob
(12) Place a sticker on the top of the Arm cover 1 and 2. (9) Install the Top cover/1 (2 screws). After securing the cover with screws, install two caps.
Sticker
Caps
Top cover/1
(13) Remove the wrapping sheet of the Control panel. (14) Install the back cover (9 screws).
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10. Plug in the power cord and turn the Main and Sub switches ON. After the completion of the electrode cleaning process (this process is executed automatically and takes about 1 minute), turn the Sub switch OFF. Note: The Cleaning blade is preset to the invalid position at the factory. The ON/OFF operation of the Sub switch initializes that position and places the Cleaning blade at the valid position. Do not omit this ON/OFF operation, as another reason is that the automatic electrode cleaning operation is executed simultaneously. The Photo conductor will start turning about 30 seconds after the electrode is cleaned, so turn the Sub switch OFF before that occurs. 11. Turn the Main switch OFF. 12. Apply the setting powder on the Photo conductor. (1) Open the Front door. (2) Remove screw ( ) and loosen screw ( ) securing the bracket of the Toner supply unit to the Main body.
(4) Insert a screwdriver under the Duplex unit, and while pushing the Duplex unit lock to the left to release it, turn the Duplex unit release lever to the right. (5) Remove screw ( ) from the Toner recycling pipe. Pull out the Toner recycling pipe knob to raise the pipe.
Knob
(3) Pull out the bracket of the Toner supply unit (Arrow ). While releasing the lock (Arrow ), open the Toner supply unit 180 degrees (Arrow ).
Lock
(6) Remove the screw on the Coupling ( ) and 2 screws ( ) on the Photo conductor unit. Hold the Photo conductor unit with both hands as shown in the figure to pull it out. Note: Place your left hand on the circle engravings on the Photo conductor unit. When pulling out the Photo conductor unit, make sure that the Duplex unit is inserted in the Main body.
Engravings
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(7) Remove the screw fixing the Developer suction box. Then pull the box out, tilting it at an angle.
(10) Pull up the claws of the upper cover to remove the cover. Note: Do not work in a dusty place (to prevent foreign objects from getting into the unit).
Claws
(8) Hold the back of the Developing unit, and release the Developing unit pressure lever as shown in the figure. (11) Add developer evenly from the top of the Agitator screw along its entire length.
(9) Hold both ends of the Developing unit and remove it carefully from the Photo conductor unit.
(12) Rotate the Developing gear counterclockwise to coat the Developer around the Developing roller completely. Note: Do not rotate the Developing gear clockwise.
Developing roller
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(13) Reinstall the Developing unit cover. Note: Make sure that both the bosses of the upper cover are put into the slots on the Developing unit.
(16) Disconnect the connector and clamp from the Stay, and release the Cleaning unit by turning the Cleaning unit lock levers in the direction of the arrow. Hold both ends of the Cleaning unit, and pull it out along the shape of the bottom bracket of the Photo conductor unit.
Cleaning unit lock levers
Boss
Stopper roller
Clamp
(14) Remove the locking tapes from the Cleaning unit lock lever. (15) Disconnect the connector (1 pc.) from the Charging corona unit, and remove the wiring from the clamp. Remove the Charging corona unit by holding both grips. Note: The Charging corona unit must be face up when it is placed.
Connector
(17) Disconnect 2 connectors from the Stay, and remove the wiring from the clamp. Loosen 2 screws of the Stay, and remove the Stay. Note: Make sure to disconnect the connectors first, then remove the Stay.
Locking tape
Connector
Stay
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(18) Loosen screw ( ) and remove screw ( ) of the Sensor cover. Then move one end of the Sensor cover away from the Photo conductor.
(22) Hold both ends of the Photo conductor, and move it straight down to set it in the Photo conductor unit. Note: Do not put the Photo conductor on the rib of the Photo conductor unit.
Sensor cover
Rib
(23) Reinstall the Sensor cover and secure it with screws. Note: Be sure to secure the Sensor cover so as to contact the stopper bosses on the Photo conductor unit. (24) Reinstall the Stay, connect the connector, and fasten the wiring on the clamp. (25) Charge the 1st Cleaning blade. Note: The 2nd Cleaning blade is charged at the factory. Push up the Blade unlock arm in the direction of the arrow until it stops. Rotate the Blade charge lever fully in the direction of the arrow. Note: Hold the Blade unlock arm pushed up.
Blade charge lever
(20) Apply the setting powder on the surface of the Photo conductor by a whole round.
Setting powder
(21) Clean the surfaces of the Gamma sensor and the Maximum density sensor with alcohol and a cotton swab.
Release the Blade unlock arm. Note: Hold the Blade charge lever at the fully rotated position. Release the Blade charge lever.
Sensors
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(26) Check the warp of the Toner leakage preventive guide sheet of the Cleaning unit. Note: Toner may leak if the guide sheet at the both ends of Cleaning unit is warped slightly toward the Toner guide brush. If so, correct the warp (see procedure ). Correct the warp of the Toner leakage preventive guide sheet to make it parallel with the Toner guide brush, or to warp slightly (less than 1mm) off the Toner guide brush.
Toner guide brush
(29) Install the Coupling on the Photo conductor shaft, with the keyway of the Photo conductor shaft meeting the engraving (A) on the Coupling. Then insert a Phillips screwdriver in the cross recess in the Coupling and rotate it clockwise one rotation or more until the notch on Coupling (B) is flush with the level of Drum bearing (C). Note: To prevent blurry copying that results from setting powder attaching to the Charging corona or the Developer scattering prevention sheet, remove the Charging corona and Developing units and turn the Photo conductor one or more times.
(27) Reinstall the Cleaning unit, connect the connector, and attach the wiring to the clamp. (28) Set the Photo conductor unit to the Main body.
Notch (B)
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(31) Reinstall the Developing unit. Reinstall the Developing unit on the Photo conductor unit in the reverse procedure of (9). Make sure that the Stopper roller contacts the Stopper plate and cannot rotate.
(39) Close the Toner supply unit, set the bracket of the Toner supply unit and secure it with screws. Note: Make sure that 3 shutters are returned to their original positions.
Shutters
Stopper roller
Stopper roller
Shutter
Note: When installing the Developing unit, make sure to keep the Developing roller off the front panel of the Photo conductor unit. (32) Reinstall the Developer suction box. (33) Reinstall the Charging corona unit and connect the connector. Note: When inserting the connector of the wiring leading to the charging corona unit, install it in such a way so that the connector is sandwiched between the two clamps [See page E-11 step (15)]. (34) Set the Photo conductor unit into the main body. (35) Install the Coupling on the Photo conductor shaft, with the keyway of the Photo conductor shaft meeting the engraving (A) on the Coupling. Then insert a Phillips screwdriver in the cross recess in the Coupling and rotate it clockwise one rotation or more until the notch on Coupling (B) is flush with the level of Drum bearing (C). [See Step (29).] (36) Fix the Coupling with a screw. (37) Fix the Toner recycling pipe with a screw to the original position. (38) Secure the Photo conductor unit with 2 screws.
(40) Install the Photo conductor unit cover. (41) Turn the Duplex unit release lever to the locking position. (42) Close the Front door. 13. Set the Toner bottle. (1) Open the Toner supply door and pull out the bracket of the Toner supply unit. (2) Hold the Toner bottle vertically, and gently shake it up and down. Remove the cap. Install the Toner bottle aligning with the groove with the tape of the bottle facing up.
Cap Tape
(3) Set the Toner supply unit, and close the Toner supply door.
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14. Execute the automatic adjustments for the Photo conductor. (1) Turn the Main switch ON. (2) Enter Blade setting mode and execute the automatic blade setting process as follows: Step 1. Turn the Sub switch ON while pressing the [Utility/Counter] button to start the [Service mode menu]. 2. Touch the 02 Process Adjustment key to display sub menus. 3. Touch the 02 Drum Peculiarity Adj. from the sub menus. 4. Touch the 01 Blade Setting Mode key to open the [Blade setting mode] screen. 5. Touch the Start key. * This process takes about 5 seconds and automatically stops with a completion message on the screen. (3) Enter Auto drum potential adjustment mode and execute the automatic drum potential adjustment process. Step 1. Touch the Next key once to open the [Auto drum potential adjustment] screen. 2. Touch the Start key. * This process takes about 5 seconds and automatically stops with a completion message on the screen. (4) Enter Auto maximum density adjustment mode and execute the automatic adjustment process for maximum density. Step 1. Touch the Next key once to open the [Auto maximum density adjustment] screen. 2. Touch the Start key. *This process takes about 7 seconds and automatically stops with a completion message on the screen. (5) Enter Auto gamma adjustment (1 dot) mode and execute the automatic gamma adjustment process. Step 1. Touch the Next key three times to open the [Auto gamma adjustment (1 dot)] screen. 2. Touch the Start key. * This process takes about 6 seconds and automatically stops with a completion message on the screen.
15. Non-image area erase check Step 1. Touch the Return key twice to return to the [Service mode menu] screen. 2. Touch the 01 Machine Adjustment key to display sub menus. 3. Touch the 06 NonImage Area Erase Check from the sub menus. Note: Fully open the ADF. Do NOT place anything on the original glass. Clean the original glass if dirty. 4. Follow the on-screen instructions and touch the Start key. 5. After the adjustment, if any message other than <Operation successful> or <The machine is set to appropriate parameters for Non-image area erase> is displayed, follow the instructions that accompany the message. 6. Turn the Sub switch OFF. 16. Install the Ventilation duct, aligning the four grooves on the back cover (2 screws).
Screws
Ventilation duct
17. Install the Side cover/2. If the PF-701 (paper feeder unit) will not be installed, install the Side cover/2 on the right side instead (truss screw M4x6: 2 pcs.)
Side cover/2
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Note: If the adjustment data is changed, back up the main body adjustment data to memory using the following procedure. Step
approx. 10 mm
1. Turn the Sub switch ON while pressing the [Utility/Counter] button to start the [Service mode menu]. 2. Touch the 04 Machine Condition key to display sub menus. 3. Touch the 01 I/O Check Mode key from the machine condition sub menus. 4. Enter 9 and 1 using the quantity setting buttons. Make sure that <091-00> appears on the message display. 5. Press the [Start] button. Data backup to memory completed.
19. Use a spanner to extend and adjust the Adjuster feet to make the Main body level with the floor.
Step 1. Touch the 02 Telephone Number Setting key from the system setting sub menus.
2. On the [Customer support TEL/FAX setting] screen, select Service Center Tel (16). 3. Use the numeric keypads to enter the telephone number (16 digits). 4. Select Service Center Fax (16). 5. Use the numeric keypads to enter the telephone number (16 digits). 6. Make sure to touch the OK key.
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Step 7. Leave the screen with the system setting sub menus. (Do not turn the power switch OFF.) 3. Enter ADF serial number. You can find the 10-digit serial number on the bottom when you open the ADF. Step 1. Touch the 03 M/C Serial Number Setting key from the system setting sub menus. 2. Touch the ADF key to display the Serial number entry screen. 3. Enter the serial number of the ADF and touch the OK key. (Use the Shift key to switch between upper case letters and lower case letters.) 4. Touch the OK key on the serial number list screen. 5. Turn the Sub switch OFF. 4. Set date and time. Step 1. Turn the Sub switch ON. 2. Press the [Utility/Counter] button. 3. Touch the 06 Machine Manager Setting key. 4. Touch the 01 System Setting key. 5. Touch the 02 Time and Date Setting key. 6. [Time and Date Setting] screen Make sure that the date and time are correct. If not, set the right date and time using the numeric keypads on the screen. The cursor cycles through month, date, year, and time every time the Set key is touched. 7. Make sure to touch the OK key. The date and time will be updated to the current setting. 8. Turn the Sub switch OFF.
Adjusting knob
2. Loosen the Monitor adjusting knob/2 and determine the horizontal position of the monitor. Tighten the Monitor adjusting knob/2 to secure it.
3. Loosen the Monitor adjusting knob/1 and determine the vertical position of the monitor. Tighten the Monitor adjusting knob/1 to secure it.
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Step 1. Press the [Utility/Counter] button. 2. Touch the 06 Machine Manager Setting key. 3. Touch the 04 Network Setting key. 4. Machine NIC setting 1. Touch the 01 Machine NIC Setting key to set the following items. After settings are done, touch the OK key. IP Address (IP address of the Main body) Subnet Mask (subnet mask for the network) Gateway Address (IP address of the default gateway) Controller NIC setting 1. Touch the 02 Controller NIC Setting key. 2. Touch the 01 TCP/IP key to set the following items. After settings are done, touch the OK key. IP Address (IP address of the controller) Subnet Mask (Subnet Mask for the network) Default Gateway (IP address of the default gateway)
Note: It is hard to remove the cable from the Printer controller cable slot once it is attached. Use category 5 or 5E network cables. Function Extension for maintenance (Internet ISW, etc.) Main body side scanner function Controller side scanner function Printer function Machine NIC Controller NIC O O O O
5. After the settings are done, be sure to turn the sub switch and the main switch OFF first and then turn them ON. (Otherwise the settings will not be registered. When turning the main switch and the sub switch ON, wait for more than 10 seconds after turning them OFF before turning them back ON.) 3. Print a test copy to check operation [Conduct this procedure when using the Controller NIC.] The following three test prints (reports) can be printed. Configuration Page Print (including network information) PCL Demo Page Print PCL Font List Note: PS Demo Page Print and PS Font List are available if the PostScript Kit is installed. Step 1. Turn the Main and Sub switches ON. 2. Touch the MACHINE key. 3. Touch the Controller key. 4. Touch the 01 Report Type key. 5. Select the type of report. 6. Touch the Execute key.
[LED] Both the Controller NIC (outside) and the Machine NIC (inside) have two LEDs (LED1 and LED2), each of which represent the following conditions. LED 1 (top): It turns on if connected to the LINK network. LED 2 (bottom): It flashes depending on the communication condition of the ACT network. 2. IP address allocation Note: Usually a dedicated administrator handles the network and PC environment at the user end. When conducting the following setup procedure, always consult with proper personnel, get approval, and operate under that persons supervision. The Controller NIC has the DHCP function, however the initial setting is OFF, so make sure to implement network settings.
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4. Ping to check network connection [Conduct this procedure when using the Controller NIC.] Step 1. Press the [Utility/Counter] button. 2. Touch the 06 Machine Manager Setting key. 3. Touch the 04 Network Setting key. 4. Touch the 02 Controller NIC Setting key. 5. Touch the 01 TCP/IP key, and touch the Next key five times. On the displayed screen, touch the Network Test Ping Address key. 6. [Ping Send Address Setting] screen Enter a valid address, and touch the OK key. 7. Touch the Send key. 8. Check the message. If OK, <Normal end> will appear. If there is a problem, <Error> will appear. => Check if the address is correct and the network is connected. Resend again and make sure that the procedure completes successfully. 9. Turn the Sub switch OFF.
Screws
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