SBR sewage treatment plant Clear Water

Spiral filter

Sludge storage tanks

Buffer

SBR reactor

Mode of operation
The sewage treatment plant consists of a spiral filter, the buffer tank, the SBR reactor and the sludge storage tank. In the first stage, domestic waste water flows through the spiral filter, where solid matter > 3mm is filtered out of the water. The pretreated water then flows into the buffer tank. The SBR sewage treatment plant works in impound mode. First, the intake water is stored in the buffer tank. It is then pumped into the SBR reactor. Here, the waste water is treated in the following five phases. 1. Filling: the SBR Reactor is filled with waste water from the buffer tank. 2. Aeration: a diaphragm pipe aerator blows oxygen into the water. This creates activated sludge which consists of microorganisms and bacteria. In this phase, impurities in the waste water are biologically decomposed. 3. Settling phase: during the settling phase, the water is no longer aerated. The activated sludge settles on the tank floor due to the cessation of turbulence. Since the sludge settles completely on the tank floor, the upper part of the clarified water is of extremely good quality. 4. Clarified water removal: in this phase, the clarified water is pumped out using the clarified water pump. 5. Excess sludge removal: since new activated sludge is formed during every aeration process, excess sludge is pumped to the sludge storage tank during this phase so that the reactor always contains the optimum amount of sludge.

Works
System proposal Technical dimensioning Construction & implementation plans Mechanical system installation Commissioning Technical training Technical documentation

Benefits
high purification performance robust engineering simple installation easy to maintain and to repair electronic fault reporting remote monitoring refitting existing tanks possible

Range
We offer the CLEAR WATER sewage treatment plant in construction sizes from 50 PE to 5.000 PE. The following system variants are available: ring construction in concrete compact construction in concrete or synthetics rectangular construction in concrete container construction in stainless steel. If the customer already has a tank or wishes to construct one himself, we can supply the necessary technical equipment.

Scope of application
The Clear Water waste water treatment system is dimensioned according to the purification performance required. A sewage treatment calculation for this is provided. We propose the following treatment stages for you: C-elimination Nitri-/ denitrification Desinfection The functioning of the waste water treatment system is assured even during high load fluctuations, because the height adjustability of the pumps make it possible to adapt the volumetric loading to the actual loading at all times.

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

CLEAR WATER CW 10000-S

Spiral filter

Sludge storage tanks

Buffer

SBR reactor

Pre-treatment
Volume Safety reserve: Buffer: Sedimentation: Sludge: Volume total: 1 0,0 875,0 875,0 tot. 0,0 875,0 875,0 m m m m m

SBR reactor
1 0,2 125,0 384,5 339,6 849,3 2 0,2 125,0 384,5 339,6 849,3 3 0,2 125,0 384,5 339,6 849,3 tot. 0,7 375,0 1153,4 1018,9 2548,0 m m m m m

Volumes pre-treatment
Safety reserve: Buffer: Sedimentation: Sludge: Total: selected 0,0 m 875,0 m m m 875,0 m necessary 0,0 m 875,0 m m m 875,0 m Capacity 100%

Waste water parameters

COD BOD5 NH4-N Ntot. < < < < Intake 800 400 73 Outlet 90 20 10 18 mg/l mg/l mg/l mg/l

100%

SBR volume
Safety reserve: Buffer: Sedimentation: Sludge: Total: selected 0,7 m 375,0 m 1.153,4 m 1.018,9 m 2.548,0 m necessary 0,0 m 375,0 m 1.153,4 m 1.018,9 m 2.547,3 m Capacity 100% 100% 100% 100%

Sludge disposal
Annual sludge amount Disposal frequency 3.908 m/a 2,0 Months

Pumps / compressors
Number of pumps Number of compressors
Annual energy consumption

21 No. 6 No. 315.700 kWh/a

Data
Type: Design capacity Daily water flow per PE Daily inflow capacity RW Daily inflow capacity Peak hourly flow Daily BOD5 load Metering temperature CW 1000010.000 150 = 1500,0 = 1500,0 = 150,0 = 600,0 12 =

S
PE l/(PE*d) m/d m/d m/h kg BOD5/d C

Version
Technical equipment Concrete ring construction Monolithic concrete Buoyancy protection Rectangular construction Intake with free fall Relief manhole/pumping station Spiral filter in the intake Number of buttom-diagonals x

Qd Qd,max Qmax Bd Tmin

x x x

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

Dimensions

Sludge storage tanks

Buffer

SBR reactor

17,51

12,49

10,43

16,99

Height dimensions from above

Freeboard: Water level max.: Buffer max.: Sedimentation max: Sludge max.: Tank floor:

Sludge 1
0,30 0,00 0,00 5,00 m m m m m m

Pre-treatment 1
0,30 0,00 0,00 5,00 5,00 5,00 m m m m m m

10,00

10,00

10,00

5,00

5,30

Spiral filter

0,30

SBR reactor 1 2
0,30 0,00 0,00 0,74 3,00 5,00 0,30 0,00 0,00 0,74 3,00 5,00

3
0,30 0,00 0,00 0,74 3,00 5,00 m m m m m m

Volumen
Safety reserve: Buffer: Sedimentation: Sludge: Total: 0,0 651,4 651,4 m m m m m 0,0 875,0 875,0 m m m m m 0,2 125,0 384,5 339,6 849,3 0,2 125,0 384,5 339,6 849,3 0,2 125,0 384,5 339,6 849,3 m m m m m

Intake / outlet
Intake Outlet 0,00 m 0,00 m 0,00 0,00 m m 0,00 0,00 0,00 0,00 0,00 m 0,00 m

Dimensions
Length Width 10,43 m 12,49 m 10,43 17,51 m m 16,99 16,99 16,99 m 10,00 10,00 10,00 m

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

Spiral filter

Spiral filter
Type: Spiral filter in the channel NSI 500 (80 l/s) 80,0 l/s Max water flow 400 V Voltage: Frequency: 50 Hz 1,10 kW Output: Total: 1 No.

Screenings
Amount of screenings per E Volume of screenings per E Amount of screenings per year Volume of screenings per year 6,0 5,5 60,0 54,5 kg/(E*a) l/(E*a) t/a m3/a

Specification Through the spiral sive foreign materials are removed from the waste water. So pumps and diffusers are protected against plugging and damage. The sewage sludge from the biological treatment is free of foreign material and it is further usable. The screenings arel pressed and dewaterrd in a pressing zone. After that the screening thrown out in a screeining container. A waste managing for screeningsis necessary.

Size of plant building

Spiral filter Compressor 5,00 4,00

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

2,00

Control Unit

System design The spiral sive is avaible for channel installation or as compact station inside a case. Creterias of the sive are: - case complete in stainlees steel - integrated campacting and dewatering zone - Self-cleaning of sieving zone by means of a spiral brush - Hygienic encapsulation for pressed screenings available

Contact

13.05.07

Buffer

Spiral filter

Sludge storage tanks

Buffer

SBR reactor

Water level heights

Safety reserve: Buffer: Sedimentation: Sludge: Total: 0,00 5,00 5,00 m m m m m

Volume
Safety reserve: Buffer: Sedimentation: Sludge: Total: 0,0 875,0 875,0 m m m m m

Version
Technical equipment Rectangular construction Buoyancy protection Floor slope 15 Sludge suction device sludge pump Pressure sensor x x x

Height dimensions from above Water level max.: 0,00 m 0,00 m Buffer max.: 5,00 m Sedimentation max: Sludge max.: 5,00 m Tank floor: 5,00 m

Dimensions
Length Width 10,43 m 17,51 m

Pumps
Type:
Pump power output:

Head: Voltage: Frequency: Output: Total:

Amarex 70,0 m/h 4,00 m 400 V 50 Hz 2,56 kW 9 No.

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

SBR reactor

Spiral filter

Sludge storage tanks

Buffer

SBR reactor

Water level heights

Safety reserve: Buffer: Sedimentation: Sludge: Total: 0,00 0,74 2,26 2,00 5,00 m m m m m

Volume
Safety reserve: Buffer: Sedimentation: Sludge: Total: 0,7 375,0 1.153,4 1.018,9 2.548,0 m m m m m

Version
Number of SBR tanks Technical equipment Rectangular construction Buoyancy protection Pressure sensor O2-sonde Sample removal shaft 3 x x 3 3

Height dimensions from above 0,00 m Water level max.: 0,00 m Buffer max.: Sedimentation max: 0,74 m Sludge max.: 3,00 m Tank floor: 5,00 m

Dimensions
Length Width 16,99 m 10,00 m

Compressor
Type: Pump power output: Pressure: Voltage: Frequency: Output: Number per tank: SAH 505 2.020 m/h 560 mbar 400 V 50 Hz 15,00 kW 2 No.

Clear water pump

Type: Pump power output: Head: Voltage: Frequency: Output: Number per tank: Amarex 70,0 m/h 4,0 m 400 V 50 Hz 2,56 kW 3 No.

Excess sludge pump

Type: Pump power output: Head: Voltage: Frequency: Output: Number per tank: Ama-Porter 502 24,0 m/h 4,0 m 400 V 50 Hz 1,50 kW 1 No.

Tube diffusers
Number per tank: Slit image: Length per aerator: Diffuser length total Diffuser density 256 No. M 34 1,00 m 256,00 m 1,51 m/m

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

Sludge storage tanks

Spiral filter

Sludge storage tanks

Buffer

SBR reactor

Dimensions
Water depth: Volume: 5,00 m 651,4 m

Volume
Volume per tank Number of tanks Total volume 651,4 m 1 No. 651,4 m

Version
Number of sludge storage tanks

Dimensions
Length Width 10,43 m 12,49 m

Sludge outfeed
Sludge accumulation per PE

Height dimensions from above Water level max.: 0,00 m 5,00 m Tank floor:

Annual sludge amount Disposal frequency Disposal frequency

391 3.908 2,0 60

l/(PE*a) m/a Months d

Technical equipment Rectangular construction Buoyancy protection Floor slope 15 Sludge suction device sludge pump

1 x x x

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

Sewage treatment calculation

CLEAR WATER CW 10000-S Design capacity 10.000 PE

Intake
Waste water accumulation BOD5 load BOD5 load after PT Total solids after pre-treatment TKN load after PT Nitrate after pre-treatment Qd,E Bd Bd, VK XTS,ZB STKN,ZB SNO3,ZB

Population-specific
150 0,060 0,060 0,070 0,011 0,000 l/(PE*d) kg/(PE x d) kg/(PE x d) kg/(PE*d) kg/(PE*d) kg/(PE*d)

Freight
1.500,00 600,00 600,00 700,00 110,00 0,00 m3/d kg/d kg/d kg/d kg/d kg/d

Concentrations
400 400 467 73 0 mg/l mg/l mg/l mg/l mg/l

Calculation assumptions
Minimum temperature Maximum temperature Nitrogen effluent values Organic nitrogen Ammonium nitrogen Nitrate nitrogen Nitrogen tot. Nitrogen bonded to EF sludge Denitrifying nitrogen Tmin Tmax CorgN SNH4 SNO3 Nab NS NO3-ND 12 C 20 C

Freight

Concentrations

3,00 1,50 18,00 22,50 30,00 57,50

kg/d kg/d kg/d kg/d kg/d kg/d

2,00 1,00 12,00 15,00 20,00 38,33

mg/l mg/l mg/l mg/l mg/l mg/l

Determination of denitrification fraction

Reqd. denitrification capacity VD / VBB VD / VBB selected SNO3/CBSB 0,10 kg/kg 0,30 0,30 Required denitrification volumes in accordance with ATV-DVWK A 131 Table 3

Metering sludge age

Safety factor for nitri. Sludge age selected sludge age SF tTS,Bem tTS,Bem 1,8 11,7 d 11,7 d

Excess sludge production

XTS,ZB/CBSB,ZB
EF sludge production from C eliminate Sd,C EF sludge production from P eliminate Sd,P

EF sludge production

Sd

1,17 647,46 kg/d 3,90 kg/d 651,36 kg/d

Required aeration tank volume

Required mass TS Selected total solids Aeration tank volume MTS,BB TSBB VBB 7.641,9 kg 4,0 kg/m 1.910,5 m

Required SBR reactor volume

Cycles per day Sedimentation phase Denitrification phase Nitrification phase tN SBR reactor volume tSed tD tN VR 4,0 1,50 1,35 3,15 2.547,3 h h h m

Selected SBR volumes/characteristic values

SBR reactor volume SBR volume per PE BOD5 volumetric loading BOD5 sludge loading VR 2.548,0 255 0,31 0,08 m l/PE kg/(m *d) kg/(kg*d)

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

Aeration calculation
Assumptions
Sludge age Minimum temperature Maximum temperature Temperature factor Temperature factor BOD5 load after PT NO3 to be denitrified Nitrate in intake Nitrate in effluent tTS,Bem,gew Tmin Tmax FT,min FT,max SNO3,D SNO3,ZB SNO3,AN 11,7 12 20 0,8 1,4 600,0 38,3 0,0 12,0 d C C

Oxygen feed
OVh Definitive loading case Max. temperature T O2 saturated vapour pressure Css,T hE Aeration depth Atmospheric pressure p Cs O2 saturation concentration Cx Intended concentration erf. OC Oxygen consumption OV Volume SBR reactor Oxygen consumption OV 78,41 20 9,09 5,00 1.013 11,29 2,00 95,29 0,70 136,1 2.548,0 53,4 kgO2/h C mg O2/l m hPa mg O2/l kg O2/h kg O2/h m gO2/(m*h)

kg/d mg/l mg/l mg/l

Loading case 1 C decomposition and nitrification Tmin

Oxygen consumption

OVd,C OVd,N fc OVh

663,27 kgO2/d 324,65 kgO2/d 1,00 78,41 kgO2/h

Diffuser density
Surface Diffuser length total Diffuser density A L/A 509,6 m 768 m 1,51 m/m

Loading case 2 denitrification at Tmax

Oxygen consumption OVd,C OVd,N OVd,D fc OVh 726,95 324,65 166,75 1,00 70,23 kgO2/d kgO2/d kgO2/d kgO2/h

Air Flow
1,85 m/h
Diffuser density L/A [1/m]

Oxygen consumption OV [gO2/(m*h)]

Air content Q
1420,8 m/h

Max. water depth

5,00 m

Water pressure
560 mbar

Compressor type
6 x SAH 505 (15)

Compressor
2.019,6 m/h

Motor output
15,00 kW

Intake capacity
18,29 kW

Construction project
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

Contact

13.05.07

Water layout
Plant building Intake Buffer Spiral filter Control Unit Compressor

Outlet Sample removal shaft

Sludge outfeed Sludge storage tanks SBR reactor

Intake Spiral filter Outlet Plant building Sample removal shaft

Sludge storage tanks

Buffer

SBR reactor
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343

13.05.07

calculation curve
1000,0 [m]

Uhrzeit

water amount [m]

150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0

pump volume [m]

filling level [m]

150,0 175,0 325,0
-125,0

800,0
06:00 07:00 08:00

-125,0

600,0

09:00 10:00 11:00 12:00 13:00

-125,0

350,0 500,0

-125,0

-125,0

525,0 675,0

-125,0

-125,0

700,0 850,0

-125,0

400,0 Reaktoren V SBR 200,0

3

14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00

-125,0

875,0 875,0

-125,0

-125

-125,0

750,0 750,0

-125,0

-125,0

625,0 625,0

-125,0

-125,0

500,0 500,0

-125,0

0,0

22:00 23:00 00:00 01:00 02:00

-125,0 -125,0

375,0 375,0 250,0 250,0

-125,0

-125,0

-200,0
water amount pump volume filling level

06:00 07:00 08:00 09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 00:00 01:00 02:00 03:00 04:00 05:00 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 0,0 -125,0 0,0 -125,0 0,0
05:00 04:00

03:00

-125,0

125,0

-125,0

-125,0

1500,0

0,0

-125,0

0,0

-125,0
-1500,0

0,0 0,0

125,0

-125,0

0,0

0,0

0,0 0,0

0,0 -125,0

-125,0

-125,0

0,0

0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0

0,0

150,0 175,0 325,0 350,0 500,0 525,0 675,0 700,0 850,0 875,0 875,0 750,0 750,0 625,0 625,0 500,0 500,0 375,0 375,0 250,0 250,0 125,0 125,0

[m]
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343 13.05.07

experience curve
600,0 [m]

500,0

Uhrzeit
06:00

water amount [m]

150,0 150,0 150,0 150,0

pump volume [m]

filling level [m]

150,0 175,0 325,0
-125,0

400,0

07:00 08:00 09:00 10:00 11:00 12:00 13:00

-125,0

-125,0

350,0 350,0

-125,0

300,0

-125,0

225,0 225,0

-125,0

150,0

-125,0

250,0 250,0

-125,0

200,0 Reaktoren V SBR 100,0

14:00

15:00 16:00 17:00 18:00 19:00 150,0 150,0 150,0 150,0 150,0

-125,0

125,0 125,0

-125,0

-125

-125,0

150,0 300,0

-125,0

-125,0

325,0 475,0

-125,0

0,0

20:00 21:00 22:00 23:00

-125,0

500,0 500,0

-125,0

-125,0

375,0 375,0

-125,0

-100,0

00:00 01:00 02:00

-125,0

250,0 250,0

-125,0

-200,0
water amount pump volume filling level

03:00

-125,0

125,0

-125,0

06:00 07:00 08:00 09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 00:00 01:00 02:00 03:00 04:00 05:00 04:00 125,0 150,0 150,0 150,0 150,0 0,0 -125,0 0,0 -125,0
05:00

150,0 -125,0
1500,0

-125,0

150,0 150,0 0,0 150,0 150,0 150,0 -125,0 -125,0 0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0 -125,0 0,0

0,0

0,0

-125,0

0,0

-1500,0

150,0 175,0 325,0 350,0 350,0 225,0 225,0 250,0 250,0 125,0 125,0 150,0 300,0 325,0 475,0 500,0 500,0 375,0 375,0 250,0 250,0 125,0 125,0

[m]
SBR sewage treatment plant Clear Water CW 10000-S with C-elimination, nitrification and denitrification Project: No.: I00343 13.05.07