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ALL CONTENT IN THIS LUMMUSONLINE ETHYLENE PLANNING STUDY REPORT IS PROVIDED ON AN AS IS BASIS WITHOUT ANY WARRANTY WHATSOEVER, AND LUMMUS TECHNOLOGY HEREBY DISCLAIMS ALL WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, OR ARISING FROM CUSTOM OR TRADE, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT OR TITLE.
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0% 40 %
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PROCESS DESCRIPTION
Feedstock to the ethylene plant can be ethane, propane, butane, naphtha, gasoils or hydrocracked vacuum gasoils. Fresh feed and recycled ethane are thermally cracked in the presence of steam in a bank of pyrolysis furnaces. The olefin-bearing effluent gas is quenched progressively by generating steam and through direct contact with oil and/or water. The effluent is compressed in a four- or five-stage centrifugal compressor, acid gases are removed by MEA and/or caustic soda at an intermediate stage. Following compression the olefin-rich gases are dried over a molecular sieve. Product recovery takes place under cyrogenic conditions in refrigerated fractionation systems. Acethylene compounds are hydrogenated in catalyst systems, and hydrogen is recovered via PSA or methanation. Methane offgas is recovered and used as plant fuel. Polymer grade ethylene and propylene are produced by super-fractionation towers that are highly integrated with the rest of the recovery section and refrigeration systems to reduce energy consumption. Mixed C4 product and pyrolysis gasoline are also co-produced and recovered. A cascade system consisting of methane, ethylene, and propylene refrigerants provides the separation energy required for the plant. Utilities required for the process, including steam, cooling water, and fuel are fully integrated to improve overall efficiency. A gas turbine generator can also be integrated with the pyrolysis furnaces to produce electrical power and additional super-high-pressure steam. The hot exhaust gases from the turbine are sent to the furnaces to provide hot combustion air. This approach significantly lowers the specific energy consumption for the ethylene plant.
PERFORMANCE CHARACTERISTICS
The polymer-grade ethylene product is ultra-pure. The recovery sequence ensures the lowest impurity levels, producing the preferred feedstock for polymer and derivative plants. Energy consumption is only 3,000 kcal/kg of ethylene produced from ethane feed and 5,000 kcal/kg produced from naphtha feed. Pyrolysis yields and the propylene-to-ethylene ratio are optimized for each design.
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Site
Daelim NPC Copene Panjin Fushun Henan PC-2 Honam Pet. KPIC Lucky Samsung Veba CAPC MYKK Dushanzi Tianjin Maruzen EMSB Formosa EPC Yanpet Haldia Westlake Shurtan Rayong BASF-Fina Kemya Dormagen Rio Polimeros
Capacity
Feed
N/GO C2/C3 N C2/C3/C4/N N N N N/GO N/GO N/GO N/GO C2/C3/C4 N/Cond N/Cond N N N C2 N/GO C2/C3 C2/C3/N N C2/C3 C2 N/Cond N/Cond C2/C3 C2 C2/C3
Operating 300 Kta Operating 315 Kta Operating 450 Kta Operating 130 Kta Operating 120 Kta Operating 140 Kta Not in Operation 450 Kta Operating 350 Kta Operating 300 Kta Operating 350 Kta Operating 350 Kta Operating 80 Kta Operating 550 Kta Operating 450 Kta Operating 140 Kta Operating 140 Kta Operating 600 Kta Operating 320 Kta Design/Const. 1035 Kta Operating 300 Kta Operating 760 Kta Operating 420 Kta Operating 450 Kta Design/Const. 150 Kta Operating 600 Kta Design/Const. 935 Kta Design/Const. 700 Kta Design/Const. 225 Kta Design/Const. 535 Kta Total Kta Amount: 11645 Kta Average Kta Amount: 402 Kta
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FURTHER INFORMATION ON Lummus Technology'S ETHYLENE TECHNOLOGY To obtain further information on Lummus Technology's ethylene technology or to initiate a more detailed evaluation of the online scoping studies made here, please contact: Ethylene Technology Business Group Lummus Technology 1515 Broad Street Bloomfield, NJ 07003, USA Tel: 973-893-1515 Fax: 973-893-2012 Web: www.lummusonline.com EMail: LummusTech-Webmaster@cbi.com
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