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KAYCEE ROTARY SWITCHES

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ROTARY SWITCH

THE ADVANTAGE IS YOURS


KAYCEE Rotary Switches have been engineered with reliable design especially to meet the requirements of latest concept for switching technology in control engineering and thus offer complete design flexibility to assemble complex switching program. These are guarantee for optimum performance and meet with latest industrial application. Also backed by the industries most knowledgeable and responsive engineering and customer service professionals. Assembled on packet principle with choice of four position and multi pole circuits. The superior engineering materials and manufacturing processes for rotary switch components ensure reliable electrical endurance for safer operation and used for longer life. The high grade engineering plastics for the components ensure greater mechanical strength.

APPLICATION
Making -breaking circuits Isolation of power circuits Switching of auxiliary circuits Motor application Ammeter or Voltmeter Selector Switches

FEATURES
Design assembled on packet principle Air break type Wiping contact Make before break contact 90 angle of throw Panel & base mounting Unwanted position blocked when specified. With high grade thermo plastics with excellent electrical properties Tested at ERDA as per IEC 60947 Part I & III : 2005 CE marking Factory ISO 9001:2008 certified by UL DQS Inc., USA Operating mechanism slow break - Principally for AC switching only. Kaycee rotary switches comply with IS 13947 Part I & III

RANGE
16A, 250V AC / 10A, 440V AC 25A, 250V AC / 16A, 440V AC 16A, 440V AC 25A, 440V AC

ELECTRICAL DATA
Continuos Current Operational Voltage High Voltage Test Ambient Temperature Mechanical Life Electrical Life Short Time Withstand Current Short Time Making & Breaking Capacity 10A, 16A, 25A 250V, 440V AC 2.5 Kv for 1 minute upto 50C 1 Lakh operation Depends upon the application 10 Times of operating current for 1 Sec. 10 Times of operating current

ROTARY SWITCH

CODING SYSTEM
Rotary Switches consist of index letters & figures grouped in sequence to indicate the salient features of the switches. SRP1817A/MB/TB3/LG1/GC A) Prefix letters S- indicates AC only -slow break quick make mechanism. B) The next Group of letters Method of Mounting RP - Back up panel flush mounting BC - Front of panel base mounting X - Universal mounting M - Indicates switch for three phase - 440V C) The next Group of figures Indicates Current rating 1 - 10 A / 16 A 2 - 25A D) The next Group of figures Indicates No of poles 8 - No of Poles E) The next Group of figures Indicates No. of disc 17 - No. of discs in switches assembly F) Suffix letters Indicates switches sequence Note : ON/OFF Switches have no suffix letters. A - 2 way no off B - 2 way with off C - 3 way with off D - 4 way no off Motor Control Switches BX - 34 - Star delta starting with off AB - 65 - Two speeds with off (High or low) LK - Reversing or polarity change over no off (forward - reverse) K - Reversing or polarity chage over with off G) Special codes VS - Voltmeter selector switch MA60 - Ammeter selector switch PC - Speed control switch MB - Make before break contact PD - Pad locking H) Blocking Mechanism For 4 position switch TA - indicates switch limited to 3 operating position TB - indicates switch limited to 2 operating position TC - indicates switch limited to between normal position I) Locking attachment L - Lever type lock T - Tee type lock P - Pistol grip type handle K - Knob type handle J) Centre key lock assembly Code ref. G1 G2 G3 G4 G12 G13 G24 G Locking Position & key position 1 2 3 4 1&2 1&3 2&4 All K) Cubicle door interlock Code ref. Position in which lock dis-engage L) Cubicle door interlock Code ref. Position in which lock dis-engage M) Code for indication plate Lockable type HR1 HR2 HR3 1 2 3 Non lockable type SH1 SH2 SH3 1 2 3

HR4 4

HR12 1&2

HR13 1&3

HR 24 2&4

HR All

SH4 4

SH13 1&3

Sh24 2&4

GB - Grey flush plate with indicating plate & black knob YR - Yellow flush plate with indicating plate & red knob G - Grey flush plate with indicating plate Y - Yellow flush plate with indicating plate

ROTARY SWITCH

CODING FOR LIMITED POSITION SWITCHES 90 SWITCHING


X 1 2 3 4 3 X 4 X 1 2 X 3 1 2

3 POSITION SWITCH CODE TA

TA 1
X 1 X 3 4 X X

TA 2
1 X X 2

TA 3
X X 3 2

TA 4

2 POSITION SWITCH CODE TB

TB 1
1 4 3 2 4 3 1 2

TB 2
1 4 3 2

TB 3
1 4 3 2

TB 4

BETWEEN POSITIONS LIMITING MECHANISM CODE TC

TC 1

TC 2

TC 3

TC 4

MOUNTING DETAILS

1. Remove knob 2. Remove holder, IP & background plate 3. Remove two screws M4 x 12. 4. Fit Switch on panel (For Mounting holes refer mounting drawing) 5. Fit two screws M4 x 12 6. Fit background plate, IP, And holder 7. Fit Knob

ROTARY SWITCH

10-16-25 Amperes 4-Position 90


Rotary Switches of 10,16 and 25 Amp. 4 position, listed on next page, are with standard switching sequences up to 4 poles. Multi-pole switches are offered on request. TYPE : Open execution without any enclosure. DESIGN : Air break wiping contact(Double Break) silver plated, self aligning. RATING: 10-16-25 Amp. for working voltage of 250 or 440 for AC switching. : SPECIFICATIONS Rotary Switches conform to IS: 13947(Part I and Part III) /1993 and to BSS and Defence specifications. MECHANISM Slow break-principally for AC switching only. Quick make Break-principally for DC switching. Also for AC when easy and quick action is necessary. MOUNTING: For switches flush at the back of panel mounting specify SRP or SRPM for AC and RP or RPM for AC/DC. For Switches flush at front of panel mounting specify SBC or SBCM for AC and BC or BCM for AC/DC. OPERATING HANDLE : Knob(Wing type) of black colour / red colour. OPTIONAL ACCESSORIES: A selection of accessories and attachment from a wide variety is available, viz, Handles, Detachable Handles Indication Plates, Centre Key Locks , Cubicle Door Interlocks, Lockable - Non Lockable, Pad Locking etc. Details available on request. It is recommended that switches with large built up should have handle & lockable switches with large built up should have LG lock.

INDICATING PLATE

LEVER HANDLE NO1 65 x 65 MM

BALL TYPE HANDLE

KNOB (RED/BLACK)

95 x 95 MM (CKL) 75 x 75 MM

LEVER HANDLE NO2

PAD LOCK DISC

TERMINAL SHROUD

ROTARY SWITCH

ROTORY SWITCHES 10-16-25 Amperes 4-Position 90


SWITCHING NO OF POLES 1 ON-OFF
OFF ON ON OFF

STANDARD SWITCHING COMBINATIONS Suitable for Mounting Flush at the Back of Panel SINGLE PHASE - 250 VOLTS (1 & 2 poles) THREE PHASE - 440 VOLTS (3 Poles & above) (working Voltage 250 to earth)
16 AMP.AC 25 AMP.AC TYPE SRP213 SRP225 SRPM237 SRPM249 SRP213A SRP225A SRPM237A SRPM249A SRP215B SRP229B SRPM2313B SRP215C SRP229C SRPM2313C SRP215D SRP229D SRPM2313D Dim. Y 23 35 47 59 23 35 47 59 35 59 83 35 59 83 35 59 83 -

10 AMP.AC TYPE SRP134 SRP145 SRP137A SRP149A SRP137B SRP149B SRP139C SRP1412C SRP139D SRP1412D Dim. Y 29 35 47 59 47 59 59 77 59 77 SRP112 SRP123 SRPM134 SRPM145 SRP113A SRP125A SRPM137A SRPM149A SRP113B SRP125B SRPM137B SRPM149B SRP113C SRP126B SRPM139C SRPM1412C SRP113D SRP126D SRPM139D SRPM1412D

TYPE

Dim. Y 17 23 29 35 23 35 47 59 23 35 47 59 23 41 59 77 23 41 59 77

2 3 4 1 2
2

TWO WAY NO OFF


2

1 1

3 4 1 2

A TWO WAY WITH OFF


2

OFF 1 OFF

3 4 1 2

B THREE WAY WITH OFF


3

OFF 1 2

3 4 1 2

C FOUR WAY NO OFF


4

1 2 3

3 4

NOTE : For other dimensions refer separate dimension sheet. Indicating plates square size 64 x 64 mm for standard switches and 75 x 75 mm for switches with Locks - Interlocks . Single and double Pole Switches are rated 250V. If required for 440V - in code add M as shown above. Dimension Y shown correspondingly. Add GB in code for switches required with grey I. P. and black knob. Alternatively add YR for yellow I. P. and red knob. If either codes are not specified, then we shall book order with GB.

ROTARY SWITCH

INSTRUMENT SELECTOR SWITCHES 10 AMPERES


Rotary Selector Switches are suitable for instruments like Ammeters, Voltmeters, Power Factor Meters etc. The design enables to indicate by means of a single meter, the current or the voltage. Ammeter Selector Switches are provided with make - before - break contacts to give security against risk of open circuit of the current transformer secondaries. Listed below are standard switches. TYPE : Open execution without any enclosure. DESIGN : Air break wiping contacts (Double Break) self aligning, RATING: 10 Amp. for working voltage of 250V or 440V for AC circuits only. MECHANISM: Slow - Break - principally for AC switching only. MOUNTING : For Switches flush at the back of panel mounting specify SRP for switched at the front of panel base mounting specify SBC SPECIFICATIONS: Rotary Switches conform to IS : 13947 - 1993 and also Defence Specifications. OPTIONAL ACCESSORIES :

AMMETER SELECTOR SWITCHING


OFF B Y R

TYPE

DIMY
R Y B

DIAGRAM

Current in each phase with OFF 4 positions 90 Indicating plate size 65 X 65 mm sq.

SRP136MA60

41
R
A1 A2

VOLTMETER SELECTOR
OFF RB YB RY

Voltage between phase with OFF 4 positions 90 Indicating plate size 65 X 65 mm sq.

SRP135VS

35

R Y B

R Y B V1
R Y B N

V2

OFF BN YN RN

Voltage between phase and neutral with OFF 4 positions 90 Indicating plate size 65 X 65 mm sq.

SRP115BE18

35
R Y B

SPECIAL SELECTOR SWITCHES


OFF B Y R

With one switch to indicate, with one Ammeter & one Voltmeter, Simulaneous Reading of phase current & Voltage between phases , with an OFF position. Indicating plate size 65 X 65 mm sq.

R Y B

SRP1310MB28

65
FF R Y B V1 A2 V A1 A2 V

OFF B Y R

4 Pos. Ammeter selector switch Direct in line without CT Indicating plate size 65 X 65 mm sq.

SRP1313ZZF12

83
A1 R1 Y1 B1

NOTE : Add GB in code for switches required with grey flush plate and black knob. Alternatively add YR for Yellow flush plate and red knob. If either codes are not specified, then we shall book order with GB.

ROTARY SWITCH

PANEL MOUNTING
M4 NUT FOR MOUNTING AT 25 P.C.D.

FLUSH PLATE COLOUR : YELLOW (Y) OR GREY (G)

KNOB COLOUR : RED (R) OR BLACK (B) 4 HOLES 5 AT 25 P.C.D. HOLES 8

KAYCEE

48 CRS. SQ. 4.50

'Y'

25

13

23

4 HOLES 5.5

SQ. 64.00

PANEL DRILLING
(BACK OF PANEL)

PLAN
(KNOB REMOVED)

BASE MOUNTING

2 HOLES 5.5

2 SLOT 8L x 5.5 W.

KNOB COLOUR : RED (R) OR BLACK (B)

12

R3

58 CRS.

SQ. 4.50

'Y'

15

20

23

SQ. 50

PANEL DRILLING
(FRONT OF PANEL)

PLAN
(HANDLE REMOVED)

SMALL UNIVERSAL MOUNTING


2 HOLES 5.5 FLUSH PLATE COLOUR : YELLOW (Y) OR GREY (G) KNOB COLOUR : RED (R) OR BLACK (B) 4 HOLES 5 AT 25 P.C.D. HOLES 8

2 SLOT 8L x 5.5 W.

12

48 CRS.

58

71
`Y' 28 13 23 4 HOLES 5.5

R3

SQ.65

PANEL DRILLING
(FRONT OF PANEL)

PANEL DRILLING
(BACK OF PANEL)

71

ROTARY SWITCH

CENTER KEY LOCK

FLUSH PLATE(75 SQ.) COLOUR : YELLOW (Y) OR GREY (G)

HANDLE COLOUR BLACK (B)

2 HOLES 4

HOLE 36
POS.1

R3

44.5 CRS.

78

PANEL DRILLING
(BACK OF PANEL)

55SQ.

2 FIXING SCREWS M3.5 x 25 L. RAISED CSK.HD.

PLAN
(HANDLE & FLUSH PLATE REMOVED)

`Y'

44

57

CUBICLE DOOR INTERLOCK(NON LOCKABLE)


51 2 HOLES 5.5 2 SLOT 8L x 5.5 W. 20 FLUSH PLATE(75 SQ.) COLOUR : YELLOW (Y) OR GREY (G)

12
HANDLE COLOUR : BLACK (B) 2 HOLES 4 HOLE 36

R3

POS.1

58 CRS.

44.5 CRS.

70

PANEL DRILLING
(BACK OF PANEL)

71

55SQ.

PANEL DRILLING
(FRONT OF PANEL)

2 FIXING SCREWS M3.5 x 25 L. RAISED CSK.HD.

PLAN
(HANDLE & FLUSH PLATE REMOVED)

CUBICLE DOOR

`Y'

44

33

61

ROTARY SWITCH

CUBICLE DOOR INTERLOCK (LOCKABLE)

51 2 HOLES 5.5 2 SLOT 8L x 5.5 W. 20

FLUSH PLATE(75 SQ.) COLOUR : YELLOW (Y) OR GREY (G) 12 HANDLE COLOUR BLACK (B) 2 HOLES 4 HOLE 36
POS.1

R3

44.5 CRS.

58 CRS.

78

PANEL DRILLING
(BACK OF PANEL)

71

55SQ

PANEL DRILLING
(FRONT OF PANEL)

2 FIXING SCREWS M3.5 x 25 L. RAISED CSK.HD.

CUBICLE DOOR

`Y'

44

33

57

PAD LOCK SWITCH


PAD LOCK DISC NO.1 COLOUR : YELLOW (Y) PAD LOCK DISC NO.2 COLOUR : RED (R) 4 HOLES 5 AT 25 P.C.D. 4 HOLES 5 AT 50 P.C.D.

`Y'

25

43

HOLES 8

SQ. 65

PANEL DRILLING
(BACK OF PANEL)

PLAN

ROTARY SWITCH

ORDER FORMAT
APPLICATION :- AC OR AC-DC MOUNTING : (a) PANEL NO. OF POLES :TYPE OF CONTRACTS : NO. OF POSITION (S) :TYPE OF HANDLE : CURRENT : VOLTAGE :-

(b) BASE

(c) UNIVERSAL. TERMINAL ACCESSIBLE (a) FRONT (b) BACK :-

SWITCH TYPE

BREAK BEFORE MAKE OR MAKE BEFORE BREAK BLOCKED POSITION(S) :(a) WING TYPE (d) LEVER TYPE (b) BALL TYPE (c) PISTOL GRIP

(e) CAPSTAN TYPE* (b) TEE TYPE (TG) (c) CAPSTAN TYPE (CG)*

CENTRE KEY LOCK


(ONLY FOR 4 POS. SWITCHES)

:-

(a) LEVER TYPE (LG)

LOCKING POSITION(S) :CUBICAL DOOR INTERLOCK :(NON LOCKABLE TYPE) (a) LEVER TYPE (LSH)
FOR 10-60 AMPS

100-600 AMPS AND 100 AMPS LIGHT DUTY, 4 POSITION ONLY

(b) CAPSTAN TYPE (CSH) CUBICAL DOOR INTERLOCK :(a) LEVER TYPE (LHR)**

FOR 100-600 AMPS. FOR 10-60 AMPS AND

100 AMPS LIGHT DUTY, 4 POSITION ONLY

(b) CAPSTAN TYPE (CHR)** FOR 100-600 AMPS INDICATING PLATE MARKINGS : POS. 1 POS. 2 POS. 3 POS. 4 MAIN LABEL OF INDICATING PLATE :FOR PROGRAMME OTHER THAN LISTED, ATTACH YOUR PROGRAMME SHEET WITH ORDER * ONLY FOR 100-600 AMPS SWITCHES ONLY. PAD LOCKING ALSO AVAILABLE FOR 10-60 AMPS, 4 POSITION SWITCHES. SPECIFY POSITION(S) IN WHICH THE DOOR INTERLOCK SHOULD DISENGAGE. ** SPECIFY POSITION (S) IN WHICH THE DOOR INTERLOCK SHOULD DISENGAGE AND ALSO LOCK THE HANDLE.

POS. 5 POS. 6 POS. 7 POS. 8 -

NOTE : 10-60 AMPS. AND 100 AMPS. LIGHT DUTY SWITCHES WILL BE SUPPLIED WITH BLACK KNOB AND GREY FLUSH PLATE AND ACRYLIC INDICATING PLATE (GB). IF SPECIFY CAN BE SUPPLIED. WITH YELLOW FLUSH PLATE AND ACRYLIC INDICATING PLATE AND RED KNOB.

100-600 AMPS SWITCHES UPTO 3 DISC WILL BE SUPPLIED WITH LEVER HANDLE. ABOVE 3 DISC CAPSTAN TYPE HANDLE. 100-600 AMPS. SWITCHES WILL BE SUPPLIED WITH ANNODISED ALUMINIUM INDICATING PLATES.

Manufactured by :

KAYCEE INDUSTRIES LIMITED


32, Ramjibhai Kamani Road, Ballard Estate, Mumbai - 400 001. Tel. : +91 (22) 2261 3521 / 22 / 23 Fax : +91 (22) 2261 6106 E-mail : kayceeindltd@vsnl.com Website : www.kayceeindustries.com

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